Belt conveyor cleaning device

By designing a matching clamping structure of a limiting roller and a scraper on the belt conveyor, the problem of lack of limiting support for the cleaning component in the prior art is solved, and a better cleaning effect is achieved.

CN223480085UActive Publication Date: 2025-10-28YICHANG LIANSHENG HI-TECH MASCH MFG CO LTD
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Patent Information

Application Number
CN202422722501.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-28
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing belt conveyor cleaning device lacks a limit support at the cleaning component position, resulting in insufficient contact with the conveyor belt and poor cleaning effect.

Method used

A belt conveyor cleaning device was designed, which included a fixed frame, a lifting plate, an adapter frame, a U-shaped blade holder, a scraper, a Z-shaped frame and a limiting roller. The transmission belt was clamped by the cooperation of the limiting roller and the scraper to ensure stable contact of the scraper. The height of the limiting roller and the scraper was adjusted by a cylinder to meet different needs.

Benefits of technology

The full contact between the scraper and the transmission belt is achieved, which improves the reliability and effect of cleaning and ensures the effective removal of impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of belt conveyors, and particularly relates to a belt conveyor cleaning device which comprises a cleaning assembly. The lifting plate is movably connected to the top of the fixing frame; the transfer frame is fixed on the lifting plate; the U-shaped tool apron is elastically connected to the transfer frame; the scraper is fixed on the U-shaped tool apron; the Z-shaped frame is movably connected to the top of the lifting plate; the U-shaped frame is fixed at the end part of the Z-shaped frame; the limiting roller is rotationally mounted in the U-shaped frame; according to the conveying belt cleaning device, the conveying belt is limited through the arranged limiting roller, the height of the limiting roller can be adjusted by starting the second vertical air cylinder, the limiting roller and the scraper are matched to clamp the conveying belt, it is guaranteed that the scraper makes full and stable contact with the conveying belt, cleaning reliability is guaranteed, and the cleaning effect is better.
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Description

Technical Field

[0001] This utility model belongs to the technical field of belt conveyors, and specifically relates to a belt conveyor cleaning device. Background Technology

[0002] Belt conveyors are a common material conveying equipment, widely used in industries such as mining, construction, chemical, metallurgy, and grain. They are mainly composed of conveyor belts, conveyor belt rollers, idlers, tensioning devices, drive devices, and support devices.

[0003] In actual operation, belt conveyors not only accumulate impurities from goods but also a large amount of external dust, affecting the reliability of belt conveyor operation and causing a significant decrease in work efficiency. Therefore, it is necessary to clean belt conveyors regularly or install cleaning devices on belt conveyors to clean the conveyor belt in real time.

[0004] A search revealed that Chinese utility model patent CN220501859U discloses "a belt conveyor", which includes a frame, two axles, two drive wheels and a drive belt. The two axles are rotatably mounted on both ends of the frame, and the two drive wheels are fixed on the two axles. The two drive wheels are connected by a drive belt. The frame is provided with a cleaning component, a guiding component and a driving component.

[0005] In the prior art, including the belt conveyors mentioned above, the cleaning components are used to clean the conveyor belt. Although this can achieve a certain cleaning effect, in actual use, because the conveyor belt is usually soft and lacks limiting support at the location of the cleaning components, there is a problem that the belt cannot make full contact with the brush bristles and thus cannot be cleaned thoroughly.

[0006] To address the aforementioned problems, this utility model proposes a belt conveyor cleaning device. Utility Model Content

[0007] To address the aforementioned problems in the existing technology, this utility model provides a belt conveyor cleaning device, which is convenient to use and has a good cleaning effect.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a belt conveyor cleaning device, comprising a cleaning component, wherein the cleaning component includes:

[0009] A fixing frame, which is fixed to the support leg of the belt conveyor;

[0010] A lifting plate, which is movably connected to the top of the fixed frame and has a degree of freedom of movement in the vertical direction;

[0011] An adapter frame, which is fixed to the lifting plate;

[0012] U-shaped tool holder, the U-shaped tool holder being elastically connected to the adapter frame;

[0013] A scraper, which is fixed on the U-shaped blade holder;

[0014] Z-shaped frame, which is movably connected to the top of the lifting plate and has a vertical degree of freedom of movement, and has through holes for the transmission belt to pass through.

[0015] A U-shaped frame, the U-shaped frame being fixed to the end of the Z-shaped frame;

[0016] A limiting roller is rotatably mounted inside the U-shaped frame.

[0017] As a preferred technical solution of this utility model, it also includes:

[0018] A first vertical cylinder is fixed to the top surface of the fixed frame, and the piston rod of the first vertical cylinder is fixedly connected to the lifting plate.

[0019] As a preferred technical solution of this utility model, it also includes:

[0020] Two guide columns are symmetrically fixed to the bottom surface of the lifting plate, and the guide columns pass through the fixing frame.

[0021] As a preferred technical solution of this utility model, it also includes:

[0022] The second vertical cylinder is fixed to the top surface of the lifting plate, and the piston rod of the second vertical cylinder is fixedly connected to the Z-shaped frame.

[0023] As a preferred embodiment of this utility model, there are two vertical cylinders that are symmetrically distributed.

[0024] As a preferred technical solution of this utility model, it also includes:

[0025] A plurality of fixed rods are fixed at equal intervals along the horizontal direction to the top surface of the lifting plate, and the adapter frame is fixed to the end of the fixed rods.

[0026] As a preferred technical solution of this utility model, it also includes:

[0027] A threaded rod, which is fixed on the U-shaped tool holder and passes through the adapter frame;

[0028] Locking nut No. 1 is installed on the protruding end of the threaded rod by means of thread engagement;

[0029] A telescopic spring is sleeved on the threaded rod and located between the adapter and the U-shaped tool holder.

[0030] As a preferred technical solution of this utility model, it also includes:

[0031] A locking bolt, which passes through the U-shaped cutter holder and the scraper;

[0032] The second locking nut is installed on the protruding end of the locking bolt by means of thread engagement.

[0033] Compared with the prior art, the beneficial effects of this utility model are:

[0034] In this invention, the conveyor belt is limited by a limiting roller, and the height of the limiting roller can be adjusted by activating the second vertical cylinder, so that the limiting roller and the scraper cooperate to clamp the conveyor belt, ensuring that the scraper makes full and stable contact with the conveyor belt, thus guaranteeing the reliability of cleaning and achieving better cleaning results.

[0035] Other additional advantages and beneficial effects of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this invention. Attached Figure Description

[0036] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0037] Figure 1 It is a structural diagram of the utility model;

[0038] Figure 2 This is an isometric structural diagram of the cleaning component in this utility model;

[0039] Figure 3 This utility model Figure 2 A magnified structural diagram at point A in the diagram.

[0040] In the diagram: 1. Cleaning component; 2. Fixing frame; 3. Lifting plate; 4. Vertical cylinder No. 1; 5. Guide column; 6. Adapter frame; 7. U-shaped blade holder; 8. Scraper; 9. Z-shaped frame; 91. Through hole; 10. U-shaped frame; 11. Limiting roller; 12. Vertical cylinder No. 2; 13. Fixing rod; 14. Threaded rod; 15. Locking nut No. 1; 16. Telescopic spring; 17. Locking bolt; 18. Locking nut No. 2. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Please see Figures 1-3 The present invention provides the following technical solution: a belt conveyor cleaning device, including a cleaning component 1, the cleaning component 1 including: a fixed frame 2, a lifting plate 3, a transfer frame 6, a U-shaped knife holder 7, a scraper 8, a Z-shaped frame 9, a U-shaped frame 10 and a limiting roller 11.

[0043] Furthermore, by Figure 1 and Figure 2 As shown, in this embodiment, the fixed frame 2 is fixed to the support leg of the belt conveyor, the lifting plate 3 is movably connected to the top of the fixed frame 2 and has a degree of freedom of movement in the vertical direction, the adapter frame 6 is fixed to the lifting plate 3, the U-shaped knife holder 7 is elastically connected to the adapter frame 6, the scraper 8 is fixed to the U-shaped knife holder 7, the Z-shaped frame 9 is movably connected to the top of the lifting plate 3 and has a degree of freedom of movement in the vertical direction, a through hole 91 for the conveyor belt to pass through is machined on the Z-shaped frame 9, the U-shaped frame 10 is fixed to the end of the Z-shaped frame 9, and the limiting roller 11 is rotatably mounted. Installed inside the U-shaped frame 10, after adopting the above scheme, during use, the fixing frame 2 is fixed to the support leg of the belt conveyor using conventional means, and the conveyor belt is made to pass through the through hole 91, so that the blade of the scraper 8 is in contact with the bottom surface of the conveyor belt, and at the same time the limiting roller 11 presses the conveyor belt from above. At this time, the limiting roller 11 and the scraper 8 cooperate to clamp the conveyor belt, ensuring that the scraper 8 fully and stably contacts the conveyor belt, ensuring the reliability of cleaning and better cleaning effect. During the operation of the conveyor belt, the scraper 8 will scrape off the impurities adhering to the conveyor belt.

[0044] Optionally, by Figure 1 and Figure 2 As shown, this embodiment also includes: a first vertical cylinder 4, which is fixed to the top surface of the fixed frame 2, and the piston rod of the first vertical cylinder 4 is fixedly connected to the lifting plate 3. With the above solution, when in use, the first vertical cylinder 4 is started, and the piston rod of the first vertical cylinder 4 can drive the lifting plate 3 to move in the vertical direction, while driving the limiting roller 11 and the scraper 8 to move in the vertical direction. The height of the limiting roller 11 and the scraper 8 can be adjusted to meet different usage requirements.

[0045] Preferably, by Figure 1 and Figure 2As shown, in this embodiment, it also includes: guide columns 5, two guide columns 5 are symmetrically fixed to the bottom surface of the lifting plate 3, and the guide columns 5 penetrate the fixing frame 2. After adopting the above scheme, when in use, the two guide columns 5 are used to guide the lifting plate 3, which improves the stability of the lifting plate 3.

[0046] Optionally, by Figure 1 and Figure 2 As shown, this embodiment also includes: a second vertical cylinder 12, which is fixed to the top surface of the lifting plate 3, and the piston rod of the second vertical cylinder 12 is fixedly connected to the Z-shaped frame 9. With the above solution, when in use, the second vertical cylinder 12 is started, and the piston rod of the second vertical cylinder 12 can drive the Z-shaped frame 9 to move in the vertical direction, and at the same time drive the limiting roller 11 to move in the vertical direction, adjusting the height of the limiting roller 11 to meet different usage requirements.

[0047] Preferably, by Figure 1 and Figure 2 As shown in this embodiment, there are two vertical cylinders 12 that are symmetrically distributed. With the above scheme, when in use, the two vertical cylinders 12 support and synchronously drive the Z-shaped frame 9 to move in the vertical direction, which improves the stability of the Z-shaped frame 9.

[0048] Optionally, by Figure 1 and Figure 2 As shown, this embodiment also includes: a fixing rod 13, multiple fixing rods 13 are fixed at equal intervals along the horizontal direction to the top surface of the lifting plate 3, and a transfer frame 6 is fixed to the end of the fixing rod 13. With the above solution, when in use, the transfer frame 6 is fixed to the top surface of the lifting plate 3 with bolts, and the transfer frame 6 is welded to the end of the fixing rod 13 to ensure the stability of the installation of the transfer frame 6.

[0049] Optionally, by Figures 1-3 As shown, this embodiment also includes: a threaded rod 14, a locking nut 15, and a telescopic spring 16. The threaded rod 14 is fixed on the U-shaped cutter holder 7 and passes through the adapter frame 6. The locking nut 15 is installed on the extended end of the threaded rod 14 by thread engagement. The telescopic spring 16 is sleeved on the threaded rod 14 and is located between the adapter frame 6 and the U-shaped cutter holder 7. With the above solution, during use, the telescopic spring 16 enables the elastic installation of the U-shaped cutter holder 7, allowing the scraper 8 to have a certain displacement space. This ensures that the scraper 8 reliably contacts the bottom surface of the conveyor belt while also improving safety.

[0050] Preferably, by Figures 1-3As shown, this embodiment also includes a locking bolt 17 and a second locking nut 18. The locking bolt 17 passes through the U-shaped blade holder 7 and the scraper 8. The second locking nut 18 is installed on the protruding end of the locking bolt 17 by thread engagement. With the above solution, the scraper 8 is fixedly installed using the locking bolt 17 and the second locking nut 18 during use. This ensures the stable installation of the scraper 8 and also facilitates the disassembly and replacement of damaged scrapers 8.

[0051] It should be noted that both vertical cylinder 4 (number one) and vertical cylinder 12 (number two) are commercially available standard equipment with built-in power switches. Those skilled in the art can make conventional selections according to their needs. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed in the prior art, so they will not be elaborated further in this article.

[0052] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.

[0053] Components not described in detail in this article are existing technologies.

[0054] The working principle and usage process of this utility model: When using the cleaning component 1 of this utility model, the fixing frame 2 is fixed on the support leg of the belt conveyor by conventional means, and the conveyor belt passes through the through hole 91.

[0055] Start the first vertical cylinder 4. The piston rod of the first vertical cylinder 4 can drive the lifting plate 3 to move in the vertical direction, and at the same time drive the limiting roller 11 and the scraper 8 to move in the vertical direction. Adjust the height of the limiting roller 11 and the scraper 8 so that the blade of the scraper 8 is in contact with the bottom surface of the transmission belt.

[0056] Simultaneously, the second vertical cylinder 12 is activated. The piston rod of the second vertical cylinder 12 can drive the Z-shaped frame 9 to move vertically, and at the same time drive the limiting roller 11 to move vertically. Adjust the height of the limiting roller 11 so that the limiting roller 11 presses the conveyor belt from above. At this time, the limiting roller 11 and the scraper 8 cooperate to clamp the conveyor belt, ensuring that the scraper 8 fully and stably contacts the conveyor belt, ensuring the reliability of cleaning and better cleaning effect. During the operation of the conveyor belt, the scraper 8 will scrape off the impurities adhering to the conveyor belt.

[0057] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A belt conveyor cleaning device, comprising a cleaning component (1), characterized in that, The cleaning component (1) includes: A fixing frame (2) is fixed to the support leg of the belt conveyor; The lifting plate (3) is movably connected to the top of the fixed frame (2) and has a degree of freedom of movement in the vertical direction; Adapter (6), the adapter (6) is fixed to the lifting plate (3); U-shaped tool holder (7), which is elastically connected to the adapter frame (6); Scraper (8), the scraper (8) is fixed on the U-shaped blade holder (7); Z-shaped frame (9), which is movably connected to the top of the lifting plate (3) and has a degree of freedom of movement in the vertical direction, and has a through hole (91) for the transmission belt to pass through. A U-shaped frame (10) is fixed to the end of the Z-shaped frame (9); A limiting roller (11) is rotatably mounted inside the U-shaped frame (10).

2. The belt conveyor cleaning device according to claim 1, characterized in that: Also includes: The first vertical cylinder (4) is fixed to the top surface of the fixed frame (2), and the piston rod of the first vertical cylinder (4) is fixedly connected to the lifting plate (3).

3. The belt conveyor cleaning device according to claim 1, characterized in that: Also includes: Guide posts (5), two guide posts (5) are symmetrically fixed to the bottom surface of the lifting plate (3), and the guide posts (5) penetrate the fixing frame (2).

4. The belt conveyor cleaning device according to claim 1, characterized in that: Also includes: The second vertical cylinder (12) is fixed to the top surface of the lifting plate (3), and the piston rod of the second vertical cylinder (12) is fixedly connected to the Z-shaped frame (9).

5. A belt conveyor cleaning device according to claim 4, characterized in that: The second vertical cylinder (12) is symmetrically distributed in two parts.

6. A belt conveyor cleaning device according to claim 1, characterized in that: Also includes: Fixed rods (13), a plurality of fixed rods (13) are fixed at equal intervals along the horizontal direction to the top surface of the lifting plate (3), and the adapter frame (6) is fixed to the end of the fixed rods (13).

7. A belt conveyor cleaning device according to claim 1, characterized in that: Also includes: A threaded rod (14) is fixed on the U-shaped tool holder (7) and the threaded rod (14) passes through the adapter frame (6); Locking nut (15) No. 1 is installed on the protruding end of the threaded rod (14) by means of thread engagement; A telescopic spring (16) is sleeved on the threaded rod (14) and located between the adapter (6) and the U-shaped tool holder (7).

8. A belt conveyor cleaning device according to claim 1, characterized in that: Also includes: A locking bolt (17) passes through the U-shaped cutter holder (7) and the scraper (8); The second locking nut (18) is installed on the protruding end of the locking bolt (17) by means of thread engagement.

Citation Information

Patent Citations

  • Belt conveyor

    CN220501859U