Intermediate driving conveying line

By installing air ducts, cleaning structures, and scraping structures on the intermediate drive conveyor line, the problem of materials getting stuck in the rollers and conveyor belt is solved by using airflow and scrapers to clean the materials, thus extending the service life of the conveyor belt.

CN223480092UActive Publication Date: 2025-10-28NINGBO BEISRAN IND AUTOMATION CO LTD
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Patent Information

Application Number
CN202423149926.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-10-28
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Material is prone to getting stuck between the rollers and the conveyor belt in existing intermediate drive belt conveyors, which leads to accelerated wear of the conveyor belt.

Method used

An air duct, cleaning structure, and scraping structure are installed on the conveyor belt. The airflow from the air duct drives the impeller and roller brush to clean the material inside the conveyor belt, while the inclined scraper of the scraping structure removes the material from the surface of the rollers. Combined with a vacuum cleaner, automatic cleaning is achieved.

Benefits of technology

It effectively prevents materials from getting stuck between the rollers and the conveyor belt, extends the service life of the conveyor belt, and reduces wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intermediate drive conveying line, relates to the technical field of conveying lines, and solves the problems that a conveying belt is inconvenient to directly discharge materials through bending molding, so that the materials are brought to a roller by a lower side conveying belt, the materials are clamped between the roller and the conveying belt, and the abrasion of the conveying belt is accelerated. A roller is rotatably installed on the rack, a conveying belt is installed on the outer side of the roller in a matched mode, the air duct is fixedly embedded in the rack and is close to the roller, and a guide pipe communicated with the air duct is installed at the end, away from the rack, of the air duct; by installing the air duct, the cleaning structure and the scraping structure, part of materials can be effectively prevented from being clamped between the conveying belt and the roller, the service life of the conveying belt is effectively prolonged, by installing the rotary knob, the bent connecting rod and the pin rod, the inclined scraping plate can be rotated to be away from the roller, and the conveying efficiency is improved. And serious abrasion caused by long-time attachment of the inclined scraping plate and the roller can be avoided.
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Description

Technical Field

[0001] This utility model relates to the field of conveyor technology, specifically to an intermediate drive conveyor line. Background Technology

[0002] Intermediate drive belt conveyors mainly consist of a conveyor belt, drive unit, intermediate drive unit, support unit, idlers, and tensioning device. The intermediate drive unit applies driving force along the entire length of the conveyor belt, giving it stronger traction, thus improving conveying capacity and stability, reducing belt skipping, and effectively minimizing belt tension fluctuations due to the uniform and stable driving force applied. This reduces equipment failure rate and maintenance difficulty.

[0003] The existing intermediate drive belt conveyor has its drive roller located in the middle of the lower belt, which makes it inconvenient to bend the lower belt. When material falls to the inside of the lower conveyor belt due to its proximity to the edge of the conveyor belt, it is inconvenient for the conveyor belt to bend and shape the material directly to discharge it. As a result, the material will be carried by the lower conveyor belt to the roller, causing the material to get stuck between the roller and the conveyor belt, which will accelerate the wear of the conveyor belt. Utility Model Content

[0004] The purpose of this invention is to provide an intermediate drive conveyor line that prevents materials from getting stuck between the conveyor belt and the roller, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intermediate drive conveyor line, including a frame, a roller rotatably mounted on the frame, a conveyor belt fitted on the outer side of the roller, and a fan duct fixedly embedded in the frame, with the fan duct close to the roller. A conduit communicating with the fan duct is installed at the end of the fan duct away from the frame, and the end of the conduit away from the fan duct is fixedly connected to a vacuum cleaner; a cleaning structure for cleaning materials inside the frame, the cleaning structure being installed inside the frame and on the same horizontal line as the fan duct; and a scraping structure for cleaning materials adhering to the surface of the roller, the scraping structure being installed above the cleaning structure.

[0006] Preferably, the cleaning structure includes an impeller rotatably mounted inside the air duct, the impeller being able to rotate under the drive of airflow, and a rotating shaft being fixedly embedded at the end of the impeller away from the duct.

[0007] Preferably, the rotating shaft is rotatably connected to the frame via a bearing, the bearing reducing the friction between the rotating shaft and the frame, and a roller brush is fixedly sleeved on the outer side of the rotating shaft.

[0008] Preferably, the roller brush is in active contact with the inner wall of the conveyor belt, and the direction of rotation of the roller brush is opposite to that of the conveyor belt, so that the roller brush can prevent the material from being conveyed to the roller.

[0009] Preferably, the scraping structure includes a positioning rod that passes through the frame and is rotatably connected to the frame. The positioning rod has a circular cross-sectional shape, and an inclined scraper is fixedly embedded on the outer side of the positioning rod.

[0010] Preferably, the end of the inclined scraper away from the positioning rod is movably fitted with the roller, and two symmetrically distributed fixing blocks are fixedly embedded on the outer side of the positioning rod corresponding to the two ends of the inclined scraper, and the end of the inclined scraper near the roller is chamfered.

[0011] Preferably, an arc-shaped spring is fixedly installed on the outer side of the first fixing block, the arc-shaped spring can drive the positioning rod to rotate, and the end of the arc-shaped spring away from the first fixing block is fixedly connected to the second positioning block.

[0012] Preferably, the second positioning block is fixedly connected to the frame, and the inclined scraper is made of plastic. The inclined scraper can remove the material attached to the surface of the roller during the rotation of the roller.

[0013] Preferably, a knob is fixedly sleeved at the end of the positioning rod away from the air duct, and the knob is located on the outside of the frame. A bent connecting rod is movably embedded on the knob, and an anti-slip groove is provided on the outside of the knob.

[0014] Preferably, the connection between the bending link and the knob is a plug-in connection, and a pin is fixedly connected to one end of the bending link near the frame. The pin can prevent the bending link from disengaging from the knob, and the connection between the pin and the frame is a plug-in connection.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. This utility model, through the installation of a blower, a cleaning structure, and a scraping structure, allows the roller brush in the cleaning structure to rotate and, in conjunction with the vacuum cleaner, sweep up and remove materials from the inside of the conveyor belt during vacuuming operation. The inclined scraper in the scraping structure can remove materials adhering to the surface of the roller during its rotation. The removed materials are also sucked away by the blower, which helps to prevent materials from falling between the roller brush and the roller. This effectively prevents some materials from getting stuck between the conveyor belt and the roller, thus effectively extending the service life of the conveyor belt.

[0017] 2. By installing a knob, bending connecting rod and pin, this utility model facilitates the rotation of the inclined scraper to move it away from the drum, thus avoiding severe wear caused by the inclined scraper being in contact with the drum for a long time. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the conveyor roller of this utility model;

[0019] Figure 2 This is a side sectional view of the present invention;

[0020] Figure 3 This is a schematic diagram of the overall cleaning and scraping structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the cleaning structure of this utility model;

[0022] Figure 5 This is a schematic diagram showing the disassembled scraping structure of this utility model;

[0023] Figure 6 This utility model Figure 5 An enlarged diagram of A in the diagram.

[0024] In the diagram: 1. Frame; 2. Roller; 3. Conveyor belt; 4. Air duct; 5. Guide tube; 6. Cleaning structure; 601. Impeller; 602. Shaft; 603. Roller brush; 7. Scraping structure; 701. Positioning rod; 702. Inclined scraper; 703. Fixing block one; 704. Arc spring; 705. Positioning block two; 8. Knob; 9. Bending connecting rod; 10. Pin. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0026] Please see Figure 1 , Figure 2 The diagram shows an intermediate drive conveyor line, including a frame 1, a roller 2 rotatably mounted on the frame 1, a conveyor belt 3 fitted to the outside of the roller 2, a duct 4 fixedly embedded in the frame 1 and close to the roller 2, a conduit 5 connected to the end of the duct 4 away from the frame 1, and a vacuum cleaner fixedly connected to the end of the conduit 5 away from the duct 4; a cleaning structure 6 for cleaning materials inside the frame 1, the cleaning structure 6 being installed inside the frame 1 and on the same horizontal line as the duct 4; and a scraping structure 7 for cleaning materials adhering to the surface of the roller 2, the scraping structure 7 being installed above the cleaning structure 6.

[0027] Please see Figure 3The cleaning structure 6 includes an impeller 601 rotatably mounted inside the air duct 4. The impeller 601 can rotate under the drive of airflow. A rotating shaft 602 is fixedly embedded at the end of the impeller 601 away from the duct 5.

[0028] Please see Figure 4 The rotating shaft 602 is rotatably connected to the frame 1 via a bearing. The bearing can reduce the friction between the rotating shaft 602 and the frame 1. A roller brush 603 is fixedly sleeved on the outer side of the rotating shaft 602. The roller brush 603 is in movable contact with the inner wall of the conveyor belt 3, and the rotation direction of the roller brush 603 is opposite to that of the conveyor belt 3. The roller brush 603 can prevent the material from being conveyed to the drum 2.

[0029] The working principle for preventing materials from getting stuck between the conveyor belt and the roller is as follows: When materials fall to the inside of the lower conveyor belt 3 due to their proximity to the edge of the conveyor belt 3, the airflow inside the air duct 4, connected to the vacuum cleaner via the conduit 5, drives the impeller 601 and the roller brush 603 to rotate. Since the roller brush 603 rotates in the opposite direction to the conveyor belt 3, it sweeps up the materials that have fallen to the inside of the conveyor belt 3. The swept-up materials are then sucked away by the air duct 4, thus effectively preventing the conveyor belt 3 from transporting the materials to the roller 2 and preventing the materials from getting stuck between the conveyor belt 3 and the roller 2. Example 2

[0030] Please see Figure 3 , Figure 5 This embodiment further explains Example 1. The scraping structure 7 includes a positioning rod 701 that passes through the frame 1 and is rotatably connected to the frame 1. The positioning rod 701 has a circular cross-sectional shape. An inclined scraper 702 is fixedly embedded on the outer side of the positioning rod 701. The end of the inclined scraper 702 away from the positioning rod 701 is movably attached to the roller 2. Two symmetrically distributed fixing blocks 703 are fixedly embedded on the outer side of the positioning rod 701 corresponding to the two ends of the inclined scraper 702. The end of the inclined scraper 702 near the roller 2 is chamfered.

[0031] Please see Figure 6 An arc spring 704 is fixedly installed on the outer side of the fixing block 703. The arc spring 704 can drive the positioning rod 701 to rotate. The end of the arc spring 704 away from the fixing block 703 is fixedly connected to the positioning block 705. The positioning block 705 is fixedly connected to the frame 1. The inclined scraper 702 is made of plastic. The inclined scraper 702 can remove the material attached to the surface of the roller 2 during its rotation.

[0032] In this embodiment: Since the inclined scraper 702 is in contact with the roller 2, the inclined scraper 702 will automatically remove the material falling on the roller 2 during the rotation of the roller 2. The scraped material will roll down along the inclined surface of the inclined scraper 702 and will be sucked away by the air duct 4 during the rolling process. This not only helps to remove the material attached to the roller 2, but also helps to prevent the material from falling between the roller brush 603 and the roller 2. Example 3

[0033] Please see Figure 5 This embodiment further illustrates other embodiments: a knob 8 is fixedly sleeved at the end of the positioning rod 701 away from the air duct 4, and the knob 8 is located on the outside of the frame 1. A bent connecting rod 9 is movably embedded on the knob 8, and an anti-slip groove is provided on the outside of the knob 8.

[0034] Please see Figure 5 The connection between the bending link 9 and the knob 8 is a plug-in connection. A pin 10 is fixedly connected to one end of the bending link 9 near the frame 1. The pin 10 can prevent the bending link 9 from disengaging from the knob 8, and the connection between the pin 10 and the frame 1 is a plug-in connection.

[0035] In this embodiment: when the conveyor belt 3 is conveying other items, the operator rotates the knob 8 to move the inclined scraper 702 away from the roller 2. Under the condition that the connection between the pin 10 and the frame 1 is a plug-in connection, the operator inserts the pin 10 into the frame 1 by bending the connecting rod 9 to position the inclined scraper 702. This can prevent the inclined scraper 702 from being in contact with the roller 2 for a long time and thus avoid severe wear.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intermediate drive conveyor line, comprising a frame (1), on which a roller (2) is rotatably mounted, and a conveyor belt (3) is fitted to the outer side of the roller (2), characterized in that, Also includes: A blower (4) is fixedly embedded in the frame (1), and the blower (4) is close to the roller (2). A conduit (5) is installed at the end of the blower (4) away from the frame (1) and communicates with it. The end of the conduit (5) away from the blower (4) is fixedly connected to the vacuum cleaner. Cleaning structure (6) is used to clean the material inside the frame (1). The cleaning structure (6) is installed inside the frame (1) and is on the same horizontal line as the air duct (4). The scraping structure (7) is used to clean the material adhering to the surface of the roller (2), and the scraping structure (7) is installed on the upper side of the cleaning structure (6).

2. The intermediate drive conveyor line according to claim 1, characterized in that: The cleaning structure (6) includes an impeller (601) rotatably mounted inside the air duct (4), and a rotating shaft (602) is fixedly embedded at one end of the impeller (601) away from the duct (5).

3. The intermediate drive conveyor line according to claim 2, characterized in that: The rotating shaft (602) is rotatably connected to the frame (1) via a bearing, and a roller brush (603) is fixedly sleeved on the outer side of the rotating shaft (602).

4. The intermediate drive conveyor line according to claim 3, characterized in that: The roller brush (603) is in active contact with the inner wall of the conveyor belt (3), and the rotation of the roller brush (603) is opposite to the rotation of the conveyor belt (3).

5. An intermediate drive conveyor line according to claim 1, characterized in that: The scraping structure (7) includes a positioning rod (701) that passes through the frame (1) and is rotatably connected to the frame (1), and an inclined scraper (702) is fixedly embedded on the outside of the positioning rod (701).

6. An intermediate drive conveyor line according to claim 5, characterized in that: The end of the inclined scraper (702) away from the positioning rod (701) is movably attached to the roller (2), and two symmetrically distributed fixing blocks (703) are fixedly embedded on the outer side of the positioning rod (701) corresponding to the two ends of the inclined scraper (702).

7. An intermediate drive conveyor line according to claim 6, characterized in that: An arc spring (704) is fixedly installed on the outer side of the fixing block one (703), and a positioning block two (705) is fixedly connected to the end of the arc spring (704) away from the fixing block one (703).

8. An intermediate drive conveyor line according to claim 7, characterized in that: The second positioning block (705) is fixedly connected to the frame (1), and the inclined scraper (702) is made of plastic.

9. An intermediate drive conveyor line according to claim 5, characterized in that: A knob (8) is fixedly sleeved at one end of the positioning rod (701) away from the air duct (4), and the knob (8) is located on the outside of the frame (1). A bent connecting rod (9) is movably embedded on the knob (8).

10. An intermediate drive conveyor line according to claim 9, characterized in that: The connection between the bent connecting rod (9) and the knob (8) is a plug-in connection. A pin (10) is fixedly connected to one end of the bent connecting rod (9) near the frame (1), and the connection between the pin (10) and the frame (1) is a plug-in connection.