Automatic feeding machine for assembling and processing backstop
By combining limit blocks and CCD cameras with visual inspection, airbags one and two are linked for deviation correction, solving the collision and offset problems during the transportation of the backstop housing and achieving stable transportation and efficient assembly.
Patent Information
- Application Number
- CN202423130978.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing loader is prone to collision and deviation during the transportation of the check valve housing, resulting in surface damage and positioning difficulties, affecting assembly efficiency, and lacks a timely detection and correction mechanism.
The limit block and CCD camera are used in conjunction with visual inspection, and airbags 1 and 2 are linked to perform clamping and deviation correction, thus achieving stable transportation and timely inspection of the backstop housing.
It effectively avoids the transportation deviation and surface damage of the backstop housing, improves assembly efficiency, and promptly detects damaged products and alerts operators.
Smart Images

Figure CN223480128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of backstop processing equipment, and in particular to an automatic feeding machine for backstop assembly and processing. Background Technology
[0002] The function of a backstop is to mechanically separate the drive shaft and the driven shaft. It can enable the drive shaft to rotate in the forward or reverse direction without restriction and drive the driven shaft to rotate synchronously. Conversely, the reverse torque generated by the load on the driven shaft cannot allow the driven shaft to rotate freely. In the assembly and processing of backstops, a feeding machine is often required to transport the backstop housing.
[0003] However, in the use of existing feeding machines, the backstop housings are prone to collisions. Some backstop housings are dented after being bumped. Such backstop housings will affect the subsequent assembly effect. However, due to the lack of detection structure in the feeding machine, it is difficult to detect and alarm the damaged backstop housings in a timely manner.
[0004] Furthermore, in automated assembly, the backstop housing is often assembled by a robotic arm. However, during the conveying process of a traditional feeder, the backstop housing is prone to shifting, making it difficult for the robotic arm to position itself, which undoubtedly affects the assembly efficiency of the backstop.
[0005] To address the aforementioned technical shortcomings, a solution is proposed. Utility Model Content
[0006] The purpose of this utility model is to provide an automatic feeding machine for assembling and processing backstops, so as to solve the technical defects mentioned in the background art.
[0007] The purpose of this utility model can be achieved through the following technical solution: An automatic feeding machine for assembling and processing backstops includes a fixed frame, a conveyor belt fixedly installed in the fixed frame, and a correction mechanism movably installed on the fixed frame. The correction mechanism includes a limit block, a push plate, an airbag one, and an airbag two.
[0008] Both the limiting block and the push plate are movably installed on the conveyor belt. The push plate is located on one side of the limiting block. Airbag 1 is fixedly connected to one side of the limiting block, and airbag 2 is fixedly connected to one side of the push plate. Airbag 1 is fixedly connected to airbag 2 through a pipeline.
[0009] A CCD camera is fixedly mounted on the bracket, and the CCD camera is located above the limit block.
[0010] Preferably, there are two limit blocks, which are symmetrically arranged on the conveyor belt, and limit holes are provided on the limit blocks.
[0011] Preferably, electric push rods are fixedly installed on both sides of the fixed frame, the output end of the electric push rods is fixedly connected to the limiting block, and the side of the airbag away from the limiting block is fixedly connected to the inner wall of the fixed frame.
[0012] Preferably, there are two push plates, which are symmetrically arranged on the conveyor belt. Connecting plates are fixedly installed on both sides of the fixed frame, and fixed pipes are fixedly installed on the connecting plates.
[0013] Preferably, a movable rod is movably installed in the fixed tube, one end of the movable rod is fixedly connected to the push plate, and the end of the movable rod away from the push plate is fixedly connected to a reset plate.
[0014] Preferably, the second airbag is fixedly installed in the fixed tube, and one side of the second airbag is fixedly connected to the reset plate.
[0015] The beneficial effects of this utility model are as follows:
[0016] (1) This utility model uses the combination of limit blocks and CCD camera to transport the backstop housing by conveyor belt. When the backstop housing moves to the limit block, the limit blocks on both sides move towards the backstop housing at the same time, thereby using the limit blocks to clamp and fix the backstop housing. At this time, the CCD camera is activated to visually inspect the backstop housing. When a damaged backstop is found, it will remind the staff, which is timely.
[0017] (2) By using airbag one and airbag two together, when the limiting block moves, airbag one is periodically squeezed. When airbag one is squeezed, gas is transported to airbag two through the pipeline. Airbag two gradually expands and pushes the push plate to move. The push plates on both sides correct the backstop shell on the conveyor belt, effectively preventing it from being transported off course, facilitating subsequent positioning, and improving the assembly efficiency of the backstop. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings;
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the fixing frame in this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the CCD camera in this utility model;
[0022] Figure 4 This is a schematic diagram of the correction mechanism in this utility model;
[0023] Figure 5 This is a schematic diagram of the push plate in this utility model.
[0024] Legend: 1. Fixed frame; 101. Conveyor belt; 2. Correction mechanism; 201. Limiting block; 202. Push plate; 203. Airbag 1; 204. Airbag 2; 205. CCD camera; 206. Limiting hole; 207. Electric push rod; 208. Connecting plate; 209. Fixed tube; 210. Moving rod; 211. Reset plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: This example addresses the problem in the prior art where, during the use of a feeding machine, the backstop housings are prone to collisions, resulting in dents on the surface of some backstop housings after impacts. Such backstop housings can affect subsequent assembly, but due to the lack of a detection structure in the feeding machine, it is difficult to detect and alarm on damaged backstop housings in a timely manner.
[0027] Please see Figure 1 - Figure 3 As shown, this embodiment is an automatic feeding machine for assembling and processing backstops, including a fixed frame 1, a conveyor belt 101 fixedly installed in the fixed frame 1, and a correction mechanism 2 movably installed on the fixed frame 1. The correction mechanism 2 includes a limit block 201 and an airbag 203.
[0028] The limiting block 201 is movably installed on the conveyor belt 101. The airbag 203 is fixedly connected to one side of the limiting block 201. A CCD camera 205 is fixedly installed on the fixing frame 1, and the CCD camera 205 is located above the limiting block 201. A ring light strip is fixedly installed in the fixing frame 1. When the CCD camera 205 is working, the ring light strip is used for illumination, which effectively improves the accuracy of visual inspection.
[0029] Two limit blocks 201 are provided, symmetrically arranged on the conveyor belt 101. Limit blocks 201 have limit holes 206. Electric push rods 207 are fixedly installed on both sides of the fixed frame 1. The output end of the electric push rod 207 is fixedly connected to the limit block 201. The side of the airbag 203 away from the limit block 201 is fixedly connected to the inner wall of the fixed frame 1. In actual use, the limit blocks 201 are moved by the electric push rods 207. The size of the limit hole 206 is adapted to the backstop shell. The limit blocks 201 are used to clamp and fix the backstop shell to ensure the stability of the backstop during visual inspection.
[0030] The backstop housing is conveyed by the conveyor belt 101. When the backstop housing moves to the limit block 201, the limit blocks 201 on both sides move towards the backstop housing at the same time, thereby clamping and fixing the backstop housing with the limit blocks 201. At this time, the CCD camera 205 is activated to visually inspect the backstop housing. When a damaged backstop is found, the staff is alerted, which is timely.
[0031] Example 2: This example addresses the problem that in automated assembly, the backstop housing is often assembled by a robotic arm. However, during the conveying process of a traditional feeder, the backstop housing is prone to shifting, making it difficult for the robotic arm to position itself and thus affecting the assembly efficiency of the backstop.
[0032] Please see Figure 4 - Figure 5 As shown, this utility model also includes a second airbag 204 and a push plate 202. The push plate 202 is movably installed on the conveyor belt 101 and is located on one side of the limiting block 201. The second airbag 204 is fixedly connected to one side of the push plate 202, and the first airbag 203 is fixedly connected to the second airbag 204 through a pipeline.
[0033] Two push plates 202 are provided, and the push plates 202 are symmetrically arranged on the conveyor belt 101. Connecting plates 208 are fixedly installed on both sides of the fixed frame 1. Fixed tubes 209 are fixedly installed on the connecting plates 208. Moving rods 210 are movably installed in the fixed tubes 209. One end of the moving rods 210 is fixedly connected to the push plates 202, and a reset plate 211 is fixedly connected to the end of the moving rods 210 away from the push plates 202. Airbag 204 is fixedly installed in the fixed tubes 209, and one side of the airbag 204 is fixedly connected to the reset plate 211.
[0034] When the gas in airbag 203 is delivered to airbag 204, airbag 204 gradually expands, thereby pushing the reset plate 211 to move, which in turn drives the push plate 202 to move. Through the push plates 202 on both sides, the backstop housing is moved to the center of the conveyor belt 101 for subsequent positioning.
[0035] When the limiting block 201 moves, it periodically squeezes the first airbag 203. When the first airbag 203 is squeezed, gas is transported through the pipeline to the second airbag 204. The second airbag 204 gradually expands, which in turn pushes the push plate 202 to move. The push plates 202 on both sides correct the backstop housing on the conveyor belt 101, effectively preventing it from shifting during transportation, facilitating subsequent positioning, and improving the assembly efficiency of the backstop.
[0036] Combining Embodiment 1 and Embodiment 2, when the backstop housing moves to the limiting block 201, the limiting block 201 clamps and fixes the backstop housing. At this time, the CCD camera 205 is activated to visually inspect the backstop housing. When a damaged backstop is detected, the operator is alerted, which is timely. Furthermore, through the linkage of airbag 1 203 and airbag 2 204, the push plate 202 is periodically pushed to move. The push plates 202 on both sides correct the backstop housing on the conveyor belt 101, effectively preventing it from shifting during transportation, facilitating subsequent positioning, and improving the assembly efficiency of the backstop.
[0037] The working process and principle of this utility model are as follows:
[0038] First, when the backstop housing moves to the limit block 201, the limit block 201 clamps and fixes the backstop housing. At this time, the CCD camera 205 is activated to visually inspect the backstop housing. When a damaged backstop is found, the staff is alerted, which is timely.
[0039] Furthermore, through the coordinated operation of airbag 1 203 and airbag 2 204, the push plate 202 is periodically pushed to move. The push plates 202 on both sides are used to correct the deviation of the backstop housing on the conveyor belt 101, effectively preventing it from shifting during transportation, facilitating subsequent positioning, and improving the assembly efficiency of the backstop.
[0040] In other words, the present invention, through the setting of the correction mechanism 2, not only promptly detects damaged backstops, but also effectively improves the assembly efficiency of backstops.
[0041] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
[0042] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic feeding machine for assembling and processing backstops, comprising a fixed frame (1), characterized in that, A conveyor belt (101) is fixedly installed in the fixed frame (1), and a correction mechanism (2) is movably installed on the fixed frame (1). The correction mechanism (2) includes a limiting block (201), a push plate (202), an airbag one (203), and an airbag two (204). The limiting block (201) and the push plate (202) are both movably installed on the conveyor belt (101). The push plate (202) is located on one side of the limiting block (201). The first airbag (203) is fixedly connected to one side of the limiting block (201). The second airbag (204) is fixedly connected to one side of the push plate (202). The first airbag (203) is fixedly connected to the second airbag (204) through a pipeline. A CCD camera (205) is fixedly installed on the mounting bracket (1), and the CCD camera (205) is located above the limiting block (201).
2. The automatic feeding machine for assembling and processing backstops according to claim 1, characterized in that, Two limit blocks (201) are provided, and the limit blocks (201) are symmetrically arranged on the conveyor belt (101). Limit holes (206) are provided on the limit blocks (201).
3. The automatic feeding machine for assembling and processing backstops according to claim 2, characterized in that, Electric push rods (207) are fixedly installed on both sides of the fixed frame (1). The output end of the electric push rod (207) is fixedly connected to the limiting block (201). The side of the airbag (203) away from the limiting block (201) is fixedly connected to the inner wall of the fixed frame (1).
4. An automatic feeding machine for assembling and processing backstops according to claim 1, characterized in that, Two push plates (202) are provided, and the push plates (202) are symmetrically arranged on the conveyor belt (101). Connecting plates (208) are fixedly installed on both sides of the fixing frame (1), and fixing pipes (209) are fixedly installed on the connecting plates (208).
5. An automatic feeding machine for assembling and processing backstops according to claim 4, characterized in that, A movable rod (210) is movably installed in the fixed tube (209). One end of the movable rod (210) is fixedly connected to the push plate (202), and a reset plate (211) is fixedly connected to the end of the movable rod (210) away from the push plate (202).
6. An automatic feeding machine for assembling and processing a backstop as described in claim 5, characterized in that, The second airbag (204) is fixedly installed in the fixed tube (209), and one side of the second airbag (204) is fixedly connected to the reset plate (211).