Connection material transfer machine

Abstract

The utility model discloses a connecting line material transferring machine which comprises a sectional material support, a front material transferring and ejecting device, a material transferring mechanical arm device, a rear material transferring and ejecting device, an electric control cabinet and an operation box, and the front material transferring and ejecting device comprises a front chain material transferring sectional material frame, a rear chain material transferring sectional material frame, a front material transferring motor, a chain wheel, a material transferring chain, a material detection sensor B and a material transferring baffle. The material transferring mechanical arm device comprises a mechanical arm translation driving motor, a material lifting air cylinder, a rotating air cylinder, a translation synchronous belt and a material clamping claw. The rear material transferring and ejecting device comprises a front and rear chain material transferring profile frame, a rear material transferring motor, a chain wheel, a material transferring chain, a material detection sensor A and a material transferring baffle. When the device is used, parts are firstly placed on the front material transferring chain group through the previous procedure, a certain number of parts can be placed according to needs, the parts are grabbed one by one through the material transferring mechanical arm, the parts are placed on the material transferring chain group of the next procedure after being rotated through the rotating air cylinder, and then the parts are moved to the position of the next procedure to be machined at the other end. Automatic head replacement is achieved, efficiency is high, and safety and reliability are achieved.

Description

Technical Field

[0001] This utility model belongs to the field of parts transfer technology, and relates to a material transfer device, especially a connecting material transfer device that requires turning around for secondary processing. Background Technology

[0002] Shaft parts that require secondary processing, especially when the part to be processed is processed in one step and the other step needs to be processed by turning around, can be processed in two steps to complete the process. In the existing technology, this is usually done manually, with manual feeding, which is inefficient and poses a high safety risk. Summary of the Invention

[0003] To address the aforementioned problems, this utility model provides an inline material transfer machine. For parts to be ground, where one section needs to be processed at a time, and the other section requires turning around for grinding, requiring two separate processes to complete the process, the machine first places the parts from the previous process onto the front material transfer chain assembly. A certain number of parts can be placed as needed. A transfer robot then picks up each part individually, and a rotary cylinder rotates the parts before placing them onto the transfer chain assembly for the next process. The parts are then moved to the next processing position for the other end of the chain, achieving automated head changing, high efficiency, and reliable safety.

[0004] This utility model is achieved through the following technical solution:

[0005] A line-connected material transfer machine includes a profile support frame, a front material transfer and lifting device, a material transfer robot device, a rear material transfer and lifting device, an electrical control cabinet, and an operation box. The front material transfer and lifting device includes a front and rear chain material transfer profile frame, a front material transfer motor, a sprocket, a material transfer chain, a material inspection sensor B, and a material transfer baffle. The material transfer robot device includes a robot translation drive motor, a lifting cylinder, a rotating cylinder, a translation synchronous belt, and a clamping claw. The rear material transfer and lifting device includes a front and rear chain material transfer profile frame, a rear material transfer motor, a sprocket, a material transfer chain, a material inspection sensor A, and a material transfer baffle.

[0006] The front material transfer and top material device is installed at the front end of the front and rear chain material transfer profile frame; the front material transfer motor is installed at the lower end of the front and rear chain material transfer profile frame.

[0007] The rear material transfer and top material device is installed at the rear end of the front and rear chain material transfer profile frame, and the rear material transfer motor is installed at the lower end of the front and rear chain material transfer profile frame.

[0008] The material transfer chain consists of two sets of four chains, which are connected to the rear material transfer motor and the front material transfer motor respectively via sprockets;

[0009] The material transfer baffle consists of two sets of four pieces, which are respectively installed on both sides of the material transfer chain;

[0010] The material inspection sensor B has two sets installed at the front end of the transfer chain; the material inspection sensor A has two sets installed at the rear end of the transfer chain.

[0011] The lifting cylinder is mounted on the rotary cylinder of the transfer robot; the clamping claw is mounted on the rotary cylinder and is responsible for clamping the parts; the robot translation drive motor is mounted on the robot support and drives the lifting cylinder to translate via the translation synchronous belt.

[0012] Furthermore, three sets of six feet and casters are respectively installed under the profile support.

[0013] Furthermore, the electrical control cabinet is installed inside the profile support frame, and the operation box is installed in the middle of the side of the profile support for easy operation by personnel.

[0014] Furthermore, the material transfer robot is equipped with a material transfer robot guard, and a transparent top cover is installed on the material transfer robot guard.

[0015] The beneficial effects of the utility model are:

[0016] 1. For parts to be ground, where one section needs to be ground at a time and the other section needs to be ground separately, requiring two separate processes to complete the process, this utility model addresses this issue. In this system, the parts are first placed on the front transfer chain after the previous process. A certain number of parts can be placed as needed. The transfer robot then picks up the parts one by one, rotates them using a rotary cylinder, and places them on the transfer chain for the next process. The parts are then moved to the next process position for the other end to be processed. This position is the loading position for the second process, where the gripping robot can accurately remove the workpiece.

[0017] 2. This utility model has a simple structure, is easy to process and maintain, and has great value for promotion and application. Attached Figure Description

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 for Figure 1 Enlarged view of the material transfer robot device;

[0020] Figure 3 for Figure 1 Enlarged view of the rear material transfer and top material device;

[0021] In the diagram: 1-Foot, 2-Cast, 3-Profile bracket, 4-Electrical control cabinet, 5-Operation box, 6-Rear transfer motor, 7-Rear transfer and top-loading device, 8-Transfer chain, 9-Material inspection sensor A, 10-Transfer baffle, 11-Transparent top cover, 12-Lifting cylinder, 13-Rotating cylinder, 14-Transfer robot arm guard, 15-Material inspection sensor B, 16-Front transfer and top-loading device, 17-Front transfer motor, 18-Robot arm translation drive motor, 19-Translation synchronous belt, 20-Grip claw, 21-Front and rear chain transfer profile frame, 22-Sprocket. Detailed Implementation

[0022] The technical solution of this utility model is further described below with reference to the accompanying drawings, but the scope of protection is not limited to the description.

[0023] like Figure 1-3 As shown, an inline material transfer machine includes a profile support 3, a front material transfer and lifting device 16, a material transfer robot device, a rear material transfer and lifting device 7, an electrical control cabinet 4, and an operation box 5. The front material transfer and lifting device 16 includes a front and rear chain material transfer profile frame 21, a front material transfer motor 17, a sprocket 22, a material transfer chain 8, a material inspection sensor B15, and a material transfer baffle 10. The material transfer robot device includes a robot translation drive motor 18, a lifting cylinder 12, a rotating cylinder 13, a translation synchronous belt 19, and a clamping claw 20. The rear material transfer and lifting device 7 includes a front and rear chain material transfer profile frame 21, a rear material transfer motor 6, a sprocket 22, a material transfer chain 8, a material inspection sensor A9, and a material transfer baffle 10. The front material transfer and lifting device 16 is installed at the front end of the front and rear chain material transfer profile frame 21. The front material transfer motor 17 is installed at the end of the front and rear chain material transfer profile frame 21. The rear material transfer and top-loading device 7 is installed at the rear end of the front and rear chain material transfer profile frame 21, and the rear material transfer motor 6 is installed at the lower end of the front and rear chain material transfer profile frame 21. The material transfer chain 8 has two sets of four chains, which are connected to the rear material transfer motor 6 and the front material transfer motor 17 respectively through sprockets 22. The material transfer baffle 10 has two sets of four pieces, which are installed on both sides of the material transfer chain 8. The material inspection sensor B15 has two sets, which are installed at the front end of the material transfer chain 8. The material inspection sensor A9 has two sets, which are installed at the rear end of the material transfer chain 8. The lifting cylinder 12 is installed on the rotating cylinder 13 of the material transfer robot. The clamping claw 20 is installed on the rotating cylinder 13 and is responsible for clamping the parts. The robot translation drive motor 18 is installed on the robot support and drives the lifting cylinder 12 to translate through the translation synchronous belt 19.

[0024] Three sets of six feet 1 and casters 2 are respectively installed under the profile bracket 3. The feet 1 provide horizontal support; the casters 2 facilitate the overall movement.

[0025] The electrical control cabinet 4 is installed inside the profile support 3, and the operation box 5 is installed in the middle of the side of the profile support 3 for easy operation.

[0026] The material transfer robot is equipped with a material transfer robot cover 14, and a transparent top cover 11 is installed on the material transfer robot cover 14.

[0027] In use, when processing parts that require turning around to process one section at a time, the first end is processed on the previous machine tool, and then flows to the front and rear transfer and top material device 16. The parts enter the transfer chain 8, which can hold a large number of parts and lay them out flat. When the parts reach the material inspection sensor B15, the robot arm drives the synchronous belt 19 driven by the drive motor 18 to move the lifting cylinder 12 to move it above the parts. The lifting cylinder 12 lowers the robot arm, and the clamping claw 20 picks up the parts. The rotating cylinder 13 rotates the parts 180 degrees to change direction. The robot arm moves forward to the transfer chain 8 driven by the synchronous belt 19 driven by the drive motor 18, and gradually fills the chain. The chain 8 moves to the rear transfer and top material device 7, and the parts reach the material inspection sensor A9. The rotated parts are then placed in the second processing step, completing the transfer operation.

[0028] Other undescribed parts of this utility model are the same as or implemented using existing technology.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A line-connecting material transfer machine, characterized in that: The system includes a profile support (3), a front material transfer and lifting device (16), a material transfer robot device, a rear material transfer and lifting device (7), an electrical control cabinet (4), and an operation box (5). The front material transfer and lifting device (16) includes a front and rear chain material transfer profile frame (21), a front material transfer motor (17), a sprocket (22), a material transfer chain (8), a material inspection sensor B (15), and a material transfer baffle (10). The material transfer robot device includes a robot translation drive motor (18), a lifting cylinder (12), a rotating cylinder (13), a translation synchronous belt (19), and a clamping claw (20). The rear material transfer and lifting device (7) includes a front and rear chain material transfer profile frame (21), a rear material transfer motor (6), a sprocket (22), a material transfer chain (8), a material inspection sensor A (9), and a material transfer baffle (10). The front material transfer and top material device (16) is installed at the front end of the front and rear chain material transfer profile frame (21); the front material transfer motor (17) is installed at the lower end of the front and rear chain material transfer profile frame (21); The rear material transfer and top material device (7) is installed at the rear end of the front and rear chain material transfer profile frame (21), and the rear material transfer motor (6) is installed at the lower end of the front and rear chain material transfer profile frame (21). The material transfer chain (8) consists of two sets of four chains, which are connected to the rear material transfer motor (6) and the front material transfer motor (17) respectively via sprockets (22); The material transfer baffle (10) has two sets of four pieces, which are respectively installed on both sides of the material transfer chain (8); The material inspection sensor B (15) has two sets, which are respectively installed at the front end of the material transfer chain (8); the material inspection sensor A (9) has two sets, which are respectively installed at the rear end of the material transfer chain (8); The lifting cylinder (12) is mounted on the rotary cylinder (13) of the transfer robot; the clamping claw (20) is mounted on the rotary cylinder (13) for clamping parts; the robot translation drive motor (18) is mounted on the robot support and drives the lifting cylinder (12) to translate via the translation timing belt (19).

2. The inline material transfer machine as described in claim 1, characterized in that: Three sets of six feet (1) and casters (2) are respectively installed under the profile bracket (3).

3. The inline material transfer machine as described in claim 1, characterized in that: The electrical control cabinet (4) is installed inside the profile bracket (3), and the operation box (5) is installed in the middle of the side of the profile bracket (3) for easy operation by personnel.

4. The inline material transfer machine as described in claim 1, characterized in that: The material transfer robot is equipped with a material transfer robot cover (14), and a transparent top cover (11) is installed on the material transfer robot cover (14).

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