Extrusion and mixing common production line conversion distributor

By using a drive bevel gear and a driven bevel gear meshing to drive the discharge pipe to rotate on the fertilizer production line, combined with the design of an electric push rod and a stirring rod, the problem of inconvenient fertilizer distribution in the fertilizer production line is solved, realizing convenient distribution and stirring, and improving production efficiency and sealing.

CN223480299UActive Publication Date: 2025-10-28DALI DA WEI FERTILIZER
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Patent Information

Application Number
CN202422692132.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-28
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing fertilizer production lines do not facilitate the conversion and distribution of raw materials during extrusion and blending processes, resulting in reduced effectiveness.

Method used

The design employs a combination of active and driven bevel gears to rotate the discharge pipe, along with an electric push rod and a stirring rod, to facilitate fertilizer dispensing and agitation, prevent clogging, and improve sealing.

Benefits of technology

It enables convenient fertilizer sorting and processing, avoids clogging of the discharge pipe, and improves the efficiency and ease of operation of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an extrusion mixing common production line conversion distributor, which belongs to the technical field of chemical fertilizer production, and comprises a mounting bin, a collecting bin is placed on the bottom surface of the mounting bin, and the inner bottom wall of the collecting bin is rotatably connected with a discharge pipe through a bearing, and one end of the discharge pipe penetrates through the collecting bin and extends to the bottom of the collecting bin. And an electromagnetic valve is fixedly mounted on the peripheral wall of the discharging pipe, a limiting plate is fixedly connected to the right side face of the collecting bin, a rotating motor is fixedly mounted on the left side face of the limiting plate, and a mounting rod is fixedly connected to the output end of the rotating motor. According to the conversion distributor for the extrusion and mixing common production line, the driving bevel gear and the driven bevel gear are meshed to drive the discharging pipe to rotate, chemical fertilizer is conveniently distributed, operation of workers is facilitated, the collecting bin is driven to move under the action of the electric push rod, the discharging pipe is prevented from being blocked as much as possible, and the use effect is improved; the device is more convenient and practical.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer production technology, specifically to a conversion distributor for a combined extrusion and blending production line. Background Art

[0002] Chemical fertilizers, or simply fertilizers, are fertilizers made using chemical and physical methods that contain one or more nutrients needed for crop growth. They are also called inorganic fertilizers and include nitrogen fertilizers, phosphorus fertilizers, potassium fertilizers, micronutrient fertilizers, and compound fertilizers. They are not edible. There are many types of chemical fertilizers, and their properties and application methods vary greatly. During the production of chemical fertilizers, the raw materials need to be extruded and mixed.

[0003] In existing fertilizer production lines, the extrusion and blending processes involve transporting the raw materials through the same production line, which makes it inconvenient to switch and distribute the raw materials, thus reducing the effectiveness of the fertilizer. Therefore, a switching and distributing device for a shared extrusion and blending production line is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a conversion and distribution device for a shared extrusion and blending production line. It has the advantage of convenient material distribution and solves the problem that when fertilizers are extruded and blended, they are transported through the same production line, which makes it inconvenient to convert and distribute the raw materials, thus reducing the effectiveness of the fertilizer.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a conversion distributor for an extrusion and blending production line, comprising an installation chamber, a collection chamber placed on the bottom surface of the installation chamber, and a discharge pipe rotatably connected to the inner bottom wall of the collection chamber via a bearing, one end of which passes through the collection chamber and extends to its bottom.

[0006] A solenoid valve is fixedly installed on the outer peripheral wall of the discharge pipe. A limit plate is fixedly connected to the right side of the collection bin. A rotary motor is fixedly installed on the left side of the limit plate. An installation rod is fixedly connected to the output end of the rotary motor. A drive bevel gear is fixedly installed on the outer peripheral wall of the installation rod. A driven bevel gear that meshes with the drive bevel gear is fixedly installed on the outer peripheral wall of the discharge pipe.

[0007] A fixing component is provided between the installation compartment and the collection compartment to secure the collection compartment.

[0008] An agitation component is provided between the installation chamber and the collection chamber to agitate the fertilizer.

[0009] Furthermore, the installation chamber is a cube with a hollow interior and missing top and bottom surfaces, the collection chamber is an isosceles trapezoidal truncated cone with a hollow interior and missing top surface, and the solenoid valve is located at the bottom of the drive bevel gear.

[0010] Furthermore, the fixing component includes two fixing plates, which are respectively fixedly connected to the left and right sides of the installation chamber. An electric push rod is fixedly installed on the bottom surface of each of the two fixing plates, and a linkage plate is fixedly connected to the output end of each of the two electric push rods. Both linkage plates are fixedly connected to the collection chamber. A connecting ring is fixedly connected to the top surface of the collection chamber, and a connecting groove is opened on the bottom surface of the installation chamber. The connecting ring extends into the interior of the connecting groove.

[0011] Furthermore, the connecting ring is a rectangular ring, the connecting groove is a rectangular ring groove, and the connecting ring and the connecting groove are fitted together.

[0012] Furthermore, the agitation assembly includes a connecting plate, which is fixedly connected to the inner rear wall of the installation chamber. A positioning plate is fixedly connected to the inner rear wall of the collection chamber. A drive motor is fixedly mounted on the top surface of the connecting plate. A drive rod is fixedly connected to the output end of the drive motor, with one end penetrating the connecting plate and extending into the installation chamber. A clearance hole is provided on the bottom surface of the drive rod. Multiple first stirring rods are fixedly connected to the left and right sides of the drive rod. A rotating rod is movably connected to the top surface of the positioning plate via a bearing, with one end extending into the clearance hole. Multiple second stirring rods are fixedly connected to the left and right sides of the rotating rod. Two positioning slots are provided inside the drive rod. A positioning block is fixedly connected to the left and right sides of the rotating rod, with one end extending into the positioning slot.

[0013] Furthermore, the rotating rod and the clearance hole are fitted with a clearance, the positioning block and the positioning groove are slidably connected, and the two positioning grooves are symmetrically distributed on the left and right sides with the clearance hole as the center.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] This extrusion and blending production line conversion distributor uses the meshing of the active and driven bevel gears to drive the discharge pipe to rotate, facilitating fertilizer distribution and making it easy for workers to operate. Under the action of the electric push rod, the collection bin is moved to minimize the risk of discharge pipe blockage, improve the efficiency of use, and make it more convenient and practical. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is an enlarged schematic diagram of the internal structure of the drive rod in this utility model.

[0018] Figure 3 This is a bottom view of the installation compartment in the structure of this utility model.

[0019] In the diagram: 1. Installation chamber, 2. First stirring rod, 3. Drive rod, 4. Drive motor, 5. Connecting plate, 6. Fixing plate, 7. Electric push rod, 8. Connecting groove, 9. Linkage plate, 10. Connecting ring, 11. Second stirring rod, 12. Rotating rod, 13. Collection chamber, 14. Solenoid valve, 15. Discharge pipe, 16. Positioning plate, 17. Driven bevel gear, 18. Driven bevel gear, 19. Installation rod, 20. Rotary motor, 21. Limiting plate, 22. Clearance hole, 23. Positioning block, 24. Positioning groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Please see Figures 1 to 3 The extrusion and blending production line conversion distributor in this embodiment includes an installation chamber 1, a collection chamber 13 is placed on the bottom surface of the installation chamber 1, and a discharge pipe 15 is rotatably connected to the inner bottom wall of the collection chamber 13 by a bearing, one end of which passes through the collection chamber 13 and extends to its bottom.

[0022] A solenoid valve 14 is fixedly installed on the outer peripheral wall of the discharge pipe 15. A limit plate 21 is fixedly connected to the right side of the collection bin 13. A rotary motor 20 is fixedly installed on the left side of the limit plate 21. An installation rod 19 is fixedly connected to the output end of the rotary motor 20. A drive bevel gear 18 is fixedly installed on the outer peripheral wall of the installation rod 19. A driven bevel gear 17 that meshes with the drive bevel gear 18 is fixedly installed on the outer peripheral wall of the discharge pipe 15.

[0023] The installation chamber 1 is a cube with a hollow interior and missing top and bottom surfaces, the collection chamber 13 is an isosceles trapezoidal truncated cone with a hollow interior and missing top surface, and the solenoid valve 14 is located at the bottom of the drive bevel gear 18.

[0024] It should be noted that the solenoid valve 14 is a conventional device known to the public in the prior art, and its specific structure and working principle will not be described in detail in this article.

[0025] Specifically, fertilizer enters the installation chamber 1 and then flows into the collection chamber 13. The solenoid valve 14 is activated, and the raw material is discharged through the discharge pipe 15. During material distribution, the rotary motor 20 is activated. The output of the rotary motor 20 drives the installation rod 19 to rotate, which in turn drives the driving bevel gear 18 to rotate. Through the meshing between the driving bevel gear 18 and the driven bevel gear 17, the discharge pipe 15 is rotated, adjusting the conveying angle of the discharge pipe 15 for material distribution.

[0026] In this embodiment, a fixing assembly is provided between the installation chamber 1 and the collection chamber 13. The fixing assembly includes two fixing plates 6, which are fixedly connected to the left and right sides of the installation chamber 1, respectively. Electric push rods 7 are fixedly installed on the bottom surfaces of the two fixing plates 6. Linkage plates 9 are fixedly connected to the output ends of the two electric push rods 7. The two linkage plates 9 are fixedly connected to the collection chamber 13. A connecting ring 10 is fixedly connected to the top surface of the collection chamber 13. A connecting groove 8 is opened on the bottom surface of the installation chamber 1, and the connecting ring 10 extends into the interior of the connecting groove 8.

[0027] The connecting ring 10 is a rectangular ring, the connecting groove 8 is a rectangular ring groove, and the connecting ring 10 and the connecting groove 8 are fitted together.

[0028] It should be noted that the electric actuator 7 is a conventional device known to the public in the existing technology, and its specific structure and working principle will not be described in detail in this article.

[0029] Specifically, the electric push rod 7 is activated, and the output end of the electric push rod 7 drives the linkage plate 9 to move up and down, thereby driving the collection chamber 13 to move. Then, through the cooperation between the connecting ring 10 and the connecting groove 8, the connection between the installation chamber 1 and the collection chamber 13 is sealed, improving the sealing performance.

[0030] In this embodiment, an agitation assembly is provided between the installation chamber 1 and the collection chamber 13. The agitation assembly includes a connecting plate 5, which is fixedly connected to the inner wall of the back of the installation chamber 1. A positioning plate 16 is fixedly connected to the inner wall of the back of the collection chamber 13. A drive motor 4 is fixedly installed on the top surface of the connecting plate 5. A drive rod 3 is fixedly connected to the output end of the drive motor 4, which extends through the connecting plate 5 and into the installation chamber 1. A clearance hole 22 is provided on the bottom surface of the drive rod 3. A number of first stirring rods 2 are fixedly connected to the left and right sides of the drive rod 3. A rotating rod 12 is movably connected to the top surface of the positioning plate 16 through a bearing, which extends into the clearance hole 22. A number of second stirring rods 11 are fixedly connected to the left and right sides of the rotating rod 12. Two positioning grooves 24 are provided inside the drive rod 3. A positioning block 23 is fixedly connected to the left and right sides of the rotating rod 12, which extends into the positioning groove 24.

[0031] Among them, the rotating rod 12 and the clearance hole 22 are fitted with a clearance, the positioning block 23 and the positioning groove 24 are slidably connected, and the two positioning grooves 24 are symmetrically distributed on the left and right sides with the clearance hole 22 as the center.

[0032] Specifically, the drive motor 4 is started, and the output end of the drive motor 4 drives the drive rod 3 to rotate, which in turn drives the first stirring rod 2 to rotate. Through the cooperation between the positioning block 23 and the positioning groove 24, the drive rod 3 drives the rotating rod 12 to rotate, which in turn drives the second stirring rod 11 to rotate. Through the cooperation between the first stirring rod 2 and the second stirring rod 11, the raw materials are stirred. Through the sliding connection between the positioning block 23 and the positioning groove 24, the rotating rod 12 moves downward together with the collection bin 13.

[0033] The working principle of the above embodiment is:

[0034] Fertilizer enters the installation chamber 1 and flows into the collection chamber 13. The solenoid valve 14 is activated, and the raw material is discharged through the discharge pipe 15. During material distribution, the rotary motor 20 is activated. The output of the rotary motor 20 drives the installation rod 19 to rotate, which in turn drives the driving bevel gear 18 to rotate. Through the meshing between the driving bevel gear 18 and the driven bevel gear 17, the discharge pipe 15 is rotated, adjusting the conveying angle of the discharge pipe 15 for material distribution. The drive motor 4 is activated, and its output drives the drive rod 3 to rotate, which in turn drives the first stirring rod 2 to rotate. Through the cooperation between the positioning block 23 and the positioning groove 24, the drive rod 3 drives the rotating rod 12 to rotate, which in turn causes the second stirring rod 11 to rotate. Through the cooperation between the first stirring rod 2 and the second stirring rod 11, the raw materials are stirred. The electric push rod 7 is activated, and the output end of the electric push rod 7 drives the linkage plate 9 to move up and down, which in turn drives the collection bin 13 to move. Through the sliding connection between the positioning block 23 and the positioning groove 24, the rotating rod 12 moves downward together with the collection bin 13. Then, through the cooperation between the connecting ring 10 and the connecting groove 8, the connection between the installation bin 1 and the collection bin 13 is sealed to improve the sealing performance.

[0035] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conversion distributor for a combined extrusion and blending production line, comprising an installation chamber (1), characterized in that: The bottom surface of the installation chamber (1) is provided with a collection chamber (13), and the inner bottom wall of the collection chamber (13) is rotatably connected by a bearing to a discharge pipe (15) that passes through the collection chamber (13) and extends to its bottom. A solenoid valve (14) is fixedly installed on the outer peripheral wall of the discharge pipe (15). A limit plate (21) is fixedly connected to the right side of the collection bin (13). A rotary motor (20) is fixedly installed on the left side of the limit plate (21). An installation rod (19) is fixedly connected to the output end of the rotary motor (20). An active bevel gear (18) is fixedly installed on the outer peripheral wall of the installation rod (19). A driven bevel gear (17) that meshes with the active bevel gear (18) is fixedly installed on the outer peripheral wall of the discharge pipe (15). A fixing component is provided between the installation chamber (1) and the collection chamber (13), and an agitation component is provided between the installation chamber (1) and the collection chamber (13).

2. The conversion feeder for a combined extrusion and blending production line according to claim 1, characterized in that: The installation chamber (1) is a cube with a hollow interior and missing top and bottom surfaces. The collection chamber (13) is an isosceles trapezoid with a hollow interior and missing top surface. The solenoid valve (14) is located at the bottom of the drive bevel gear (18).

3. The conversion feeder for a combined extrusion and blending production line according to claim 1, characterized in that: The fixing assembly includes two fixing plates (6), which are fixedly connected to the left and right sides of the installation chamber (1), respectively. Electric push rods (7) are fixedly installed on the bottom surfaces of the two fixing plates (6), and linkage plates (9) are fixedly connected to the output ends of the two electric push rods (7). The two linkage plates (9) are fixedly connected to the collection chamber (13), and a connecting ring (10) is fixedly connected to the top surface of the collection chamber (13). A connecting groove (8) is opened on the bottom surface of the installation chamber (1), and the connecting ring (10) extends into the interior of the connecting groove (8).

4. The conversion feeder for a combined extrusion and blending production line according to claim 3, characterized in that: The connecting ring (10) is a rectangular ring, and the connecting groove (8) is a rectangular ring groove. The connecting ring (10) and the connecting groove (8) are fitted together.

5. The extrusion blending shared production line conversion distributor according to claim 3, characterized in that: The agitation assembly includes a connecting plate (5), which is fixedly connected to the inner wall of the back side of the installation chamber (1). A positioning plate (16) is fixedly connected to the inner wall of the back side of the collection chamber (13). A drive motor (4) is fixedly installed on the top surface of the connecting plate (5). A drive rod (3) is fixedly connected to the output end of the drive motor (4), which extends through the connecting plate (5) and into the installation chamber (1). A clearance hole (22) is provided on the bottom surface of the drive rod (3). The left and right sides of the drive rod (3) are... A number of first stirring rods (2) are fixedly connected to each side. A rotating rod (12) extending into the clearance hole (22) is movably connected to the top surface of the positioning plate (16) via a bearing. A number of second stirring rods (11) are fixedly connected to the left and right sides of the rotating rod (12). Two positioning grooves (24) are opened inside the drive rod (3). A positioning block (23) extending into the positioning groove (24) is fixedly connected to the left and right sides of the rotating rod (12).

6. The conversion feeder for a combined extrusion and blending production line according to claim 5, characterized in that: The rotating rod (12) and the clearance hole (22) are fitted together with a clearance, and the positioning block (23) and the positioning groove (24) are slidably connected. The two positioning grooves (24) are symmetrically distributed on the left and right sides with the clearance hole (22) as the center.