Filling equipment for defoaming agent production
By combining the limiting mechanism and the electric conveyor belt, the problem of filling barrel position deviation in the filling equipment was solved, realizing the precise filling of defoamer and improving filling efficiency and accuracy.
Patent Information
- Application Number
- CN202422715321.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In existing defoamer filling equipment, the empty barrel is misaligned during the filling process, causing the filling pipe to be misaligned with the barrel opening, resulting in some defoamer not being able to be filled and affecting filling efficiency.
A movable limiting mechanism is adopted, including a slide, cylinder, lower baffle and adjusting wheel. The filling barrel is positioned by the limiting mechanism, and precise filling is achieved by electric conveyor belt and filling mechanism.
It achieves precise alignment of filling barrels with different outer diameters, avoids tipping, improves filling efficiency and accuracy, and ensures that the defoamer is completely filled into the barrel.
Smart Images

Figure CN223480778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of defoamer filling technology, specifically to a filling equipment for defoamer production. Background Technology
[0002] Defoamers are substances that reduce the surface tension of water, solutions, suspensions, etc., preventing foam formation or reducing or eliminating existing foam. In the production and application processes of coatings, textiles, medicine, fermentation, papermaking, water treatment, and petrochemicals, a large amount of foam is generated, which in turn affects product quality and the production process. To suppress and eliminate foam, a specific amount of defoamer is usually added during production.
[0003] Defoamers need to be filled when they leave the factory. Usually, an electric conveyor belt is used to send the empty barrels to the lower end of the filling pipeline for filling. However, during filling, the position of the empty barrel may shift, causing a deviation between the filling port of the filling pipeline and the filling port of the empty barrel. As a result, some defoamers cannot be filled into the empty barrel. To address this, we propose a filling equipment for defoamer production. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a filling equipment for defoamer production. Through a movable limiting mechanism, it is easy to align the filling of the filling barrel with the filling port of the filling pipeline, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a filling device for defoamer production, comprising a support, a limiting mechanism, and a filling mechanism;
[0006] Support frame: Its upper surface is equipped with an electric conveyor belt;
[0007] Limiting mechanism: It includes a connecting component, a slide, a cylinder and a lower baffle. The upper surface of the bracket is provided with slides that can move back and forth on both the left and right sides. The slides are located at the left and right ends of the electric conveyor belt. A cylinder is fixedly connected to the upper surface of the slide. The telescopic end of the cylinder is fixedly connected to the connecting component. The rear side of the upper surface of the slide is rotatably connected to the lower baffle through a rotating shaft. The lower baffle is slidably connected to the interior of the adjacent connecting component. The air inlet of the cylinder is connected to the air outlet of the external air pump.
[0008] Filling mechanism: It is located on the right side of the upper surface of the support. Through a movable limiting mechanism, it is easy to align the filling of the filling barrel with the filling port of the filling pipe.
[0009] Furthermore, it also includes an outer cover, which is fixedly connected to the right side of the upper surface of the bracket. A controller is fixedly connected to the front side of the outer cover. The input end of the controller is electrically connected to an external power source, and the input end of the drive motor of the electric conveyor belt is electrically connected to the output end of the controller, which controls electrical appliances.
[0010] Furthermore, the limiting mechanism also includes a fixed seat, a guide rail, a lead screw, and an adjusting wheel. Fixed seats are provided on both the left and right sides of the upper surface of the bracket, and a lead screw is rotatably connected between two fixed seats on the same side. The outer side of the lead screw is threadedly connected to the lower end of the adjacent slide. Guide rails are fixedly connected to both the left and right sides of the upper surface of the bracket. The lower end of the slide is slidably connected to the upper end of the adjacent guide rail. An adjusting wheel is fixedly sleeved on the front end of the lead screw. The adjusting wheel is located on the front side of the adjacent fixed seat on the front side to adjust the position of the lower baffle.
[0011] Furthermore, the limiting mechanism also includes an upper baffle, and the upper baffle is fixedly connected to the opposite inner ends of the two lower baffles to prevent the empty bucket from tipping over.
[0012] Furthermore, the connecting assembly includes a connecting block, a connecting plate, and limiting posts. The telescopic ends of the cylinder are all fixedly connected to the connecting block, and the upper and lower ends of the connecting block are all fixedly connected to the connecting plate. The two connecting plates located on the same connecting block are all fixedly connected to the left and right distributed limiting posts. The lower baffle is slidably connected between the two limiting posts on the left and right sides respectively, thereby driving the lower baffle to open or close.
[0013] Furthermore, the filling mechanism includes a water pump, an electric push rod, a conveying pipe, a filling pipe, and a slider. The water pump and the electric push rod are fixedly connected to the right side of the upper surface of the bracket. The water inlet of the water pump passes through a round hole in the rear side wall of the outer cover. The upper end of the telescopic end of the electric push rod is fixedly connected to the slider. The filling pipe is provided in the middle of the slider. The filling port of the filling pipe is located at the upper end of the middle of the electric conveyor belt. The water inlet of the filling pipe and the water outlet of the water pump are connected through the conveying pipe. The input ends of the water pump and the electric push rod are electrically connected to the output end of the controller, which drives the filling pipe to slide up and down.
[0014] Furthermore, the filling mechanism also includes sliding columns. Sliding columns distributed in the front and back are fixedly connected between the upper surface of the support and the top wall of the outer cover. The sliding columns are slidably connected to the inside of the sliding holes at the left and right ends of the slider, making the movement of the filling pipeline more stable.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This defoamer production filling equipment has the following advantages:
[0016] The lower baffle limits the empty container, while the upper baffle extends the interception area to prevent the empty container from tipping over. Depending on the outer diameter of different filling containers, the position of the lower baffle can be adjusted by rotating the adjusting wheel, so that the inlet of filling containers of different outer diameters can be aligned with the filling port of the filling pipeline, facilitating filling. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0019] Figure 3 This is an enlarged schematic diagram of section A of the structure of this utility model.
[0020] In the diagram: 1. Support frame; 2. Electric conveyor belt; 3. Limiting mechanism; 31. Fixed seat; 32. Guide rail; 33. Connecting assembly; 331. Connecting block; 332. Connecting plate; 333. Limiting post; 34. Slide seat; 35. Cylinder; 36. Upper baffle; 37. Lead screw; 38. Lower baffle; 39. Adjusting wheel; 4. Filling mechanism; 41. Water pump; 42. Electric push rod; 43. Conveying pipe; 44. Filling pipe; 45. Sliding column; 46. Sliding block; 5. Outer cover; 6. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-3 This embodiment provides a technical solution: a filling equipment for defoamer production, including a support 1, a limiting mechanism 3 and a filling mechanism 4;
[0023] Support 1: An electric conveyor belt 2 is installed on its upper surface;
[0024] Limiting mechanism 3: It includes a connecting assembly 33, a slide block 34, a cylinder 35, and a lower baffle 38. Slide blocks 34 that can move back and forth are provided on both the left and right sides of the upper surface of the bracket 1. The slide blocks 34 are located at the left and right ends of the electric conveyor belt 2, respectively. A cylinder 35 is fixedly connected to the upper surface of the slide block 34. The telescopic ends of the cylinder 35 are fixedly connected to the connecting assembly 33. The rear side of the upper surface of the slide block 34 is rotatably connected to the lower baffle 38 via a rotating shaft. The lower baffles 38 are slidably connected to the interior of adjacent connecting assemblies 33. The cylinder 35... The air inlets are all connected to the air outlet of the external air pump. The limiting mechanism 3 also includes a fixed seat 31, a guide rail 32, a lead screw 37, and an adjusting wheel 39. Fixed seats 31 are provided on the left and right sides of the upper surface of the bracket 1, and a lead screw 37 is rotatably connected between two fixed seats 31 on the same side. The outer side of the lead screw 37 is threaded to the lower end of the adjacent slide 34. Guide rails 32 are fixedly connected to the left and right sides of the upper surface of the bracket 1. The lower end of the slide 34 is slidably connected to the upper end of the adjacent guide rail 32. The front of the lead screw 37... Each end is fixedly fitted with an adjusting wheel 39, which is located on the front side of the adjacent fixed seat 31. The limiting mechanism 3 also includes an upper baffle 36, and the upper baffle 36 is fixedly connected to the inner ends of the two lower baffles 38. The connecting assembly 33 includes a connecting block 331, a connecting plate 332, and a limiting post 333. The telescopic ends of the cylinder 35 are fixedly connected to the connecting block 331, and the upper and lower ends of the connecting block 331 are fixedly connected to the connecting plate 332. The two connecting plates 332 located on the same connecting block 331 are fixedly connected to each other. With left and right distributed limit posts 333, the lower baffle 38 is slidably connected between the two limit posts 333 on the same side. The empty barrel is stuck between the two lower baffles 38. The electric conveyor belt 2 is temporarily stopped. The lower baffle 38 extends the interception area through the upper baffle 36 to prevent the empty barrel from tipping over. According to the outer diameter of different filling barrels, the adjusting wheel 39 is rotated and the screw 37 rotates, which drives the slide 34 to slide on the upper end of the adjacent guide rail 32 to adjust the position of the lower baffle 38 so that the inlet of filling barrels with different outer diameters can be aligned with the filling port of the filling pipe 44.
[0025] Filling mechanism 4: Located on the right side of the upper surface of support 1, filling mechanism 4 includes a water pump 41, an electric push rod 42, a conveying pipe 43, a filling pipe 44, and a slider 46. The water pump 41 and the electric push rod 42 are fixedly connected to the right side of the upper surface of support 1. The water inlet of the water pump 41 passes through a round hole in the rear side wall of the outer cover 5. The upper end of the telescopic end of the electric push rod 42 is fixedly connected to the slider 46. The filling pipe 44 is located in the middle of the slider 46. The filling port of the filling pipe 44 is located at the upper end of the middle of the electric conveyor belt 2. The water inlet of the filling pipe 44 and the water outlet of the water pump 41 are connected by a channel. The pump 41 and the electric push rod 42 are connected through the conveying pipe 43. The input ends of the pump 41 and the electric push rod 42 are electrically connected to the output end of the controller 6. The filling mechanism 4 also includes a sliding column 45. The upper surface of the support 1 and the top wall of the outer cover 5 are fixedly connected to the sliding column 45 distributed in the front and back. The sliding column 45 is slidably connected to the sliding holes at the left and right ends of the slider 46. The telescopic end of the electric push rod 42 is retracted, which drives the slider 46 to slide downward between the two sliding columns 45. The filling port of the filling pipe 44 is inserted into the inside of the empty barrel. The pump 41 delivers the defoamer to the filling pipe 44 through the conveying pipe 43 for filling.
[0026] It also includes an outer cover 5, which is fixedly connected to the right side of the upper surface of the bracket 1. A controller 6 is fixedly connected to the front side of the outer cover 5. The input end of the controller 6 is electrically connected to an external power source, and the input end of the drive motor of the electric conveyor belt 2 is electrically connected to the output end of the controller 6.
[0027] The working principle of the defoamer production filling equipment provided by this utility model is as follows: An empty barrel is conveyed to the upper end of the electric conveyor belt 2. The controller 6 controls the electric conveyor belt 2 to start, and the electric conveyor belt 2 drives the empty barrel forward. The empty barrel is engaged between two lower baffles 38. The electric conveyor belt 2 temporarily stops. The lower baffles 38 extend their interception area through the upper baffle 36 to prevent the empty barrel from tipping over. The telescopic end of the electric push rod 42 retracts, causing the slider 46 to slide downward between two sliding columns 45. The filling port of the filling pipe 44 is inserted into the interior of the empty barrel. The water pump 4... 1. Defoamer is transported to filling pipe 44 through conveying pipe 43 for filling. After filling is completed, the telescopic end of cylinder 35 retracts, driving connecting block 331, connecting plate 332 and limiting post 333 to move forward, dragging lower baffle 38 to open, and electric conveyor belt 2 to drive the filled barrel away. According to the outer diameter of different filling barrels, the adjusting wheel 39 is rotated, the lead screw 37 rotates, and the slide 34 slides on the upper end of the adjacent guide rail 32. The position of lower baffle 38 is adjusted so that the inlet of filling barrels with different outer diameters can be aligned with the filling port of filling pipe 44.
[0028] It is worth noting that the controller 6 disclosed in the above embodiments can be an N32G4FRKEQ7, the electric conveyor belt 2 can be a 0019 electric conveyor belt, the water pump 41 can be a 25-RXB water pump, and the electric push rod 42 can be a DT15 electric push rod. The controller 6 controls the operation of the electric conveyor belt 2, the water pump 41, the electric push rod 42 and the external air pump using methods commonly used in the prior art.
[0029] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A filling equipment for defoamer production, characterized in that: It includes a support (1), a limiting mechanism (3), and a filling mechanism (4); Support (1): An electric conveyor belt (2) is provided on its upper surface; Limiting mechanism (3): It includes connecting component (33), slide (34), cylinder (35) and lower baffle (38). The upper surface of the bracket (1) is provided with slide (34) that can move back and forth on both the left and right sides. The slide (34) is located at the left and right ends of the electric conveyor belt (2). The upper surface of the slide (34) is fixedly connected to the cylinder (35). The telescopic end of the cylinder (35) is fixedly connected to the connecting component (33). The rear side of the upper surface of the slide (34) is rotatably connected to the lower baffle (38) through the rotating shaft. The lower baffle (38) is slidably connected to the interior of the adjacent connecting component (33). The air inlet of the cylinder (35) is connected to the air outlet of the external air pump. Filling mechanism (4): It is located on the right side of the upper surface of the support (1).
2. The filling equipment for defoamer production according to claim 1, characterized in that: It also includes an outer cover (5), which is fixedly connected to the right side of the upper surface of the bracket (1). A controller (6) is fixedly connected to the front side of the outer cover (5). The input end of the controller (6) is electrically connected to an external power source, and the input end of the drive motor of the electric conveyor belt (2) is electrically connected to the output end of the controller (6).
3. The filling equipment for defoamer production according to claim 1, characterized in that: The limiting mechanism (3) also includes a fixed seat (31), a guide rail (32), a lead screw (37), and an adjusting wheel (39). The upper surface of the bracket (1) is provided with fixed seats (31) distributed front and back on both the left and right sides. The two fixed seats (31) on the same side are rotatably connected to the lead screw (37). The outer side of the lead screw (37) is threadedly connected to the lower end of the adjacent slide (34). The upper surface of the bracket (1) is fixedly connected to the guide rail (32) on both the left and right sides. The lower end of the slide (34) is slidably connected to the upper end of the adjacent guide rail (32). The front end of the lead screw (37) is fixedly sleeved with an adjusting wheel (39). The adjusting wheel (39) is located on the front side of the adjacent fixed seat (31).
4. The filling equipment for defoamer production according to claim 1, characterized in that: The limiting mechanism (3) also includes an upper baffle (36), and the upper baffle (36) is fixedly connected to the relative inner ends of the two lower baffles (38).
5. The filling equipment for defoamer production according to claim 1, characterized in that: The connecting assembly (33) includes a connecting block (331), a connecting plate (332), and a limiting post (333). The telescopic ends of the cylinder (35) are all fixedly connected to the connecting block (331). The upper and lower ends of the connecting block (331) are all fixedly connected to the connecting plate (332). The two connecting plates (332) located on the same connecting block (331) are all fixedly connected to the left and right distributed limiting posts (333). The lower baffle (38) is slidably connected between the two limiting posts (333) on the same left and right sides.
6. The filling equipment for defoamer production according to claim 2, characterized in that: The filling mechanism (4) includes a water pump (41), an electric push rod (42), a conveying pipe (43), a filling pipe (44), and a slider (46). The water pump (41) and the electric push rod (42) are fixedly connected to the right side of the upper surface of the bracket (1). The water inlet of the water pump (41) passes through the round hole in the rear side wall of the outer cover (5). The upper end of the telescopic end of the electric push rod (42) is fixedly connected to the slider (46). The filling pipe (44) is provided in the middle of the slider (46). The filling port of the filling pipe (44) is located at the upper end of the middle of the electric conveyor belt (2). The water inlet of the filling pipe (44) and the water outlet of the water pump (41) are connected through the conveying pipe (43). The input ends of the water pump (41) and the electric push rod (42) are both electrically connected to the output end of the controller (6).
7. A filling device for defoamer production according to claim 6, characterized in that: The filling mechanism (4) also includes sliding columns (45). The upper surface of the support (1) and the top wall of the outer cover (5) are fixedly connected to the sliding columns (45) distributed in the front and back. The sliding columns (45) are slidably connected to the inside of the sliding holes at the left and right ends of the slider (46).