Organic fertilizer fermentation and turning integrated device
By designing an integrated organic fertilizer fermentation and compost turning device, the problems of incomplete compost turning and automatic addition of microbial agents were solved, efficient compost turning and fermentation were achieved, and the compost turning efficiency and fermentation effect were improved.
Patent Information
- Application Number
- CN202422965957.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The existing compost turning device makes it difficult to reuse the materials after turning, resulting in a long time spent on manual pile construction. Thick materials are difficult to penetrate water, breathe, and exchange heat. In addition, traditional devices make it difficult to spread the materials evenly and add fermentation agents at the same time.
An integrated organic fertilizer fermentation and compost turning device is designed, which includes a moving component, a pushing mechanism, a compost turning mechanism and a feeding mechanism. The fertilizer is flattened by a pushing plate, turned by a turning paddle, and fermentation agents are automatically added during the compost turning process.
It realizes the uniform spreading and thorough turning of fertilizer, improves the turning efficiency, reduces manual operation, and automatically adds fermentation agents to promote fermentation efficiency.
Smart Images

Figure CN223481065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of organic fertilizer fermentation and turning technology, specifically to an integrated device for organic fertilizer fermentation and turning. Background Technology
[0002] During the fermentation of organic fertilizer in a fermentation tank, a turning device is installed on the top of the fermentation tank to turn the compost material. The turning device can move on tracks on both sides of the top of the fermentation tank to turn and mix the compost material in the fermentation tank, so as to ensure that the microorganisms in the material can obtain sufficient oxygen and promote the decomposition and transformation of organic matter.
[0003] Although most compost turning devices can perform the turning operation, it is not easy to reuse the turning device to continue fermenting the material after turning. This results in a lot of time being spent manually turning the material. During the turning process, it is difficult for water, air and heat to circulate and exchange when the compost is piled up thickly. Most turning devices do not easily spread the compost material evenly, resulting in incomplete turning. Furthermore, for compost materials that require the addition of fermentation agents, traditional fermentation devices cannot add fermentation agents at the same time during the turning process. Utility Model Content
[0004] The purpose of this invention is to provide an integrated device for fermenting and turning organic fertilizer to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] The integrated organic fertilizer fermentation and turning device includes two movable components that are rotatably connected to the fermentation tank, and also includes:
[0007] The carrier plate is fixed between the two moving components;
[0008] There are two pushing mechanisms, which are fixed at both ends of the carrier plate respectively. Each pushing mechanism includes a panel, a lead screw rotating on the top of the panel, and a pushing plate capable of surrounding and piling up materials screwed to the outside of the lead screw.
[0009] The turning mechanism includes two support seats fixedly connected to the carrier plate, a shaft 1 rotatably connected between the tops of the two support seats, a shaft 2 rotatably connected to the shaft 1 and driven between the bottoms of the two support seats, and multiple turning paddles fixed to the outside of the shaft 2.
[0010] The feeding mechanism is fixed to the bottom surface of the carrier plate and can intermittently release microbial agents onto the compost material as the turning paddle rotates. The feeding mechanism includes a material box, and the bottom of the material box is hinged to a movable plate that is connected to the turning paddle for transmission.
[0011] Furthermore, the movable component includes a movable base, both ends of which are rotatably connected to the fermentation tank with movable wheels, and a reduction motor capable of driving the movable wheels to rotate is fixed on the outer side of the movable base.
[0012] Furthermore, the outer side of the panel is fixed with two guide rails that are slidably connected to the pusher plate, and the top of the panel is fixed with a drive motor capable of driving the lead screw to rotate.
[0013] Furthermore, the turning mechanism also includes:
[0014] The second geared motor is fixed on the top of the carrier plate and can drive the first shaft to rotate;
[0015] There are two sprockets, which are respectively sleeved and fixed to shaft one and shaft two, and the two sprockets are connected to a chain for transmission.
[0016] Furthermore, the top surface of the carrier plate has two storage frames fixed, the top surface of the carrier plate has two electric push rods fixed, the output end of the electric push rods is fixed with a baffle, and the top surface of the carrier plate has two rectangular holes.
[0017] Furthermore, the feeding mechanism further includes:
[0018] Multiple return springs, one end of which is fixedly connected to the material box, and the other end of which is fixedly connected to the movable plate;
[0019] There are two connecting rods, both of which are fixedly connected to the bottom surface of the movable plate, and a transmission column is fixed between the two connecting rods.
[0020] Furthermore, the transmission column is connected to the tipping paddle, and the bottom of the material box has a discharge hole.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] 1. The drive motor drives the lead screw to rotate, causing the pusher plate connected to it to move down and maintain a certain distance between the pusher plate and the bottom of the fermentation tank. Then, with the help of the moving component, the pusher plate moves and flattens the fertilizer piled inside the fermentation tank. During the process of moving and flattening the fertilizer, the second reduction motor drives the first shaft to rotate, causing the second shaft to carry multiple turning paddles to rotate and turn the flattened fertilizer. This makes it easier to evenly turn the thicker compost, making the turning more thorough and improving the efficiency of compost turning.
[0023] 2. The bottom end of the pusher plate moves downward to contact the inner bottom surface of the fermentation tank by rotating the screw. As the pusher plate moves, it can pile up the spread and turned fertilizer again, eliminating the need for manual turning and composting. This improves the efficiency of composting and enhances the versatility of the turning device.
[0024] 3. By adding fermentation inoculant into the storage box, the inoculant falls into the material box through the rectangular hole. During the turning process, the turning paddle rotates with the shaft two, and when it reaches the position of the drive column, it moves the drive column and the connecting rod. The connecting rod rotates and opens the movable plate at the bottom of the material box, allowing the fermentation inoculant to be released into the turned fertilizer, promoting the efficiency of composting. When the turning paddle rotates away from the drive column, the movable plate closes below the discharge hole of the material box under the traction of the return spring, stopping the release of fermentation inoculant. As the turning paddle rotates to the position of the drive column, the material box intermittently releases fermentation inoculant to prevent excessive addition of fermentation inoculant, thus realizing the automatic release of inoculant during the turning process. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention and the fermentation tank body;
[0026] Figure 2 This is a schematic diagram of the overall external structure of the carrier plate in this utility model;
[0027] Figure 3 This is a schematic diagram of the turning mechanism in this utility model;
[0028] Figure 4 This is a schematic diagram of the feeding mechanism and the top structure of the carrier plate in this utility model;
[0029] Figure 5 This is a schematic diagram of the movable plate in the open state in this utility model.
[0030] In the diagram: 100, Moving component; 110, Moving seat; 120, Moving wheel; 130, Gear motor one; 200, Carrier plate; 210, Storage frame; 220, Electric push rod; 221, Baffle; 230, Rectangular hole; 300, Pushing mechanism; 310, Panel; 311, Guide rail; 312, Drive motor; 320, Lead screw; 330, Pushing plate; 400, Turning mechanism; 410, Support seat; 420, Shaft one; 421, Sleeve; 430, Gear motor two; 440, Shaft two; 441, Turning paddle; 450, Sprocket; 500, Discharge mechanism; 510, Material box; 511, Discharge hole; 520, Movable plate; 530, Return spring; 540, Connecting rod; 541, Transmission column; 600, Fermentation tank body. Detailed Implementation
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] For example 1, please refer to Figure 1 - Figure 5 In this embodiment of the invention, the organic fertilizer fermentation and turning integrated device includes two movable components 100 that are rotatably connected to the fermentation tank. A carrier plate 200 is fixed between the two movable components 100. Pushing mechanisms 300 are provided at both ends of the carrier plate 200. Each pushing mechanism 300 includes a panel 310 fixedly connected to the carrier plate 200. A lead screw 320 is rotatably mounted on the top of the panel 310. A pushing plate 330 capable of surrounding and piling materials is screwed onto the outer side of the lead screw 320. A turning mechanism 400 is provided below the carrier plate 200. The 00 includes two support seats 410 fixedly connected to the carrier plate 200. A first shaft 420 is rotatably connected between the tops of the two support seats 410, and a second shaft 440 is rotatably connected to the first shaft 420 between the bottoms of the two support seats 410. Multiple material turning paddles 441 are fixed to the outside of the second shaft 440. A feeding mechanism 500 is provided on the bottom surface of the carrier plate 200. The feeding mechanism 500 includes a material box 510 fixed to the bottom surface of the carrier plate 200. A movable plate 520 is hinged to the bottom of the material box 510 and is rotatably connected to the material turning paddles 441.
[0033] Specifically, by arranging pusher plates 330 at both ends of the carrier plate 200, the moving component 100 moves the pusher plates 330, which have been lowered to a suitable height, to level the compost of varying thicknesses. Then, multiple turning paddles 441 on the turning mechanism 400 rotate and turn the compost on the leveled compost, making the compost material turn more thoroughly. After turning, the bottom of the pusher plates 330 can be lowered to contact the bottom of the fermentation tank. The moving component 100 drives the pusher plates 330 to move, which can pile the turned compost in the fermentation tank, eliminating the need for... After manual turning and composting, a material box 510 is fixed to the bottom surface of the carrier plate 200. A connecting rod 540 is fixed to the movable plate 520 at the bottom of the material box 510. When the turning paddle 441 is driven to the position of the transmission column 541 on the connecting rod 540, the turning paddle 441 drives the transmission column 541 to rotate, causing the connecting rod 540 to move away from the material box 510 along with the movable plate 520. This allows the fermentation agent in the material box 510 to be intermittently released into the compost being turned, achieving the effect of automatically adding fermentation agent as needed during the turning process.
[0034] like Figure 1As shown, in this embodiment, the moving component 100 includes a moving base 110. Both ends of the moving base 110 are rotatably connected to the fermentation tank with moving wheels 120. A geared motor 130 is fixed on the outside of the moving base 110, which can drive the moving wheels 120 to rotate. The geared motor 130 drives the moving wheels 120 to rotate, and the moving wheels 120 drive the moving base 110 to move on the top of the fermentation tank, so that the device can move to different positions to turn the pile. Moving grooves are fixed on both sides of the top of the fermentation tank, and the moving grooves can make the moving wheels 120 move in a specific direction.
[0035] like Figure 1 and Figure 2 As shown, in this embodiment, two guide rails 311 are fixed on the outer side of the panel 310, both of which are slidably connected to the pusher plate 330. A drive motor 312 that can drive the lead screw 320 to rotate is fixed on the top of the panel 310. The drive motor 312 drives the lead screw 320 to rotate in both directions, so that the pusher plate 330 connected to it can move up and down along the panel 310. When the bottom surface of the pusher plate 330 moves to the bottom of the tank, the pusher plate 330 moves along the fermentation tank and pushes the fertilizer in the tank in one direction, thereby causing the fertilizer to pile up.
[0036] like Figure 3 As shown, in this embodiment, the turning mechanism 400 also includes a second geared motor 430 fixed to the carrier plate 200. The output end of the second geared motor 430 is fixed to the first shaft 420. The first shaft 420 and the second shaft 440 extend to the outside of the support base 410 and are fixed with sprockets 450. The two sprockets 450 are connected to a chain for transmission. The second geared motor 430 drives the first shaft 420 to rotate. The first shaft 420 drives the second shaft 440 to rotate through the transmission of the sprockets 450 and the chain. The rotation of the second shaft 440 drives multiple turning paddles 441 to rotate. The rotating turning paddles 441 can turn over the compost.
[0037] like Figure 4 and Figure 5 As shown, in this embodiment, the feeding mechanism 500 also includes multiple return springs 530. One end of the return spring 530 is fixedly connected to the material box 510, and the other end of the return spring 530 is fixedly connected to the movable plate 520. Two connecting rods 540 are fixed on the bottom surface of the movable plate 520, and a transmission column 541 is fixed between the two connecting rods 540. The transmission column 541 is connected to the material tilting paddle 441. The bottom of the material box 510 is provided with a discharge hole 511.
[0038] In this embodiment, the turning paddle 441, which rotates to the outside of the transmission column 541, drives the transmission column 541 to move with the connecting rod 540. The connecting rod 540 rotates with the movable plate 520 away from the discharge hole 511 at the bottom of the material box 510, so that the fermentation agent in the material box 510 falls into the compost during the turning process. If the user does not need to add fermentation agent to the compost, the connecting rod 540 and the transmission column 541 can be disassembled and removed so that the turning paddle 441 no longer rotates with the movable plate 520, and the fermentation agent can be left out of the material box 510.
[0039] Example 2, based on Example 1, involves pre-mixing and stirring various different fermentation agents before releasing them into the compost.
[0040] like Figure 4 As shown, in this embodiment, two storage frames 210 are fixed on the top surface of the carrier plate 200, two electric push rods 220 are fixed on the top surface of the carrier plate 200, a baffle 221 is fixed at the output end of the electric push rod 220, two rectangular holes 230 are opened on the top surface of the carrier plate 200, and a sleeve 421 is fixedly sleeved on the outer side of the shaft 420 inside the storage frame 210. Multiple stirring paddles are evenly fixed on the outer side of the sleeve 421.
[0041] Specifically, both storage boxes 210 can store fermentation agents. When multiple fermentation agents are placed inside the storage box 210 at the same time, the shaft 420 rotates with multiple stirring paddles on its outer sleeve 421 to stir and mix the fermentation agents inside the storage box 210. Then, the output end of the electric push rod 220 retracts, taking the baffle 221 away from the rectangular hole 230, so that the mixed fermentation agents can fall into the material box 510 through the rectangular hole 230 for later use.
[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An integrated device for fermenting and turning organic fertilizer, comprising two movable components (100) that are rotatably connected to a fermentation tank, characterized in that, Also includes: The carrier plate (200) is fixed between the two movable components (100); There are two pusher mechanisms (300), which are fixed at both ends of the carrier plate (200). The pusher mechanism (300) includes a panel (310), and a lead screw (320) is rotatably mounted on the top of the panel (310). A pusher plate (330) capable of surrounding and piling up materials is screwed onto the outside of the lead screw (320). The turning mechanism (400) includes two support seats (410) fixedly connected to the carrier plate (200), a shaft (420) is rotatably connected between the top of the two support seats (410), and a shaft (440) is rotatably connected to the shaft (420) and driven between the bottom of the two support seats (410). Multiple turning paddles (441) are fixed on the outside of the shaft (440). The feeding mechanism (500) is fixed on the bottom surface of the carrier plate (200) and can intermittently release microbial agents onto the compost material as the turning paddle (441) rotates. The feeding mechanism (500) includes a material box (510), and the bottom of the material box (510) is hinged to a movable plate (520) that is connected to the turning paddle (441) in a transmission.
2. The integrated organic fertilizer fermentation and turning device according to claim 1, characterized in that, The moving component (100) includes a moving base (110), both ends of which are rotatably connected to the fermentation tank by moving wheels (120), and a geared motor (130) that can drive the moving wheels (120) to rotate is fixed on the outside of the moving base (110).
3. The integrated organic fertilizer fermentation and turning device according to claim 1, characterized in that, Two guide rails (311) are fixed on the outer side of the panel (310), both of which are slidably connected to the pusher plate (330). A drive motor (312) capable of driving the lead screw (320) to rotate is fixed on the top of the panel (310).
4. The integrated organic fertilizer fermentation and turning device according to claim 1, characterized in that, The turning mechanism (400) also includes: The second geared motor (430) is fixed on the top of the carrier plate (200) and can drive the first shaft (420) to rotate; There are two sprockets (450), which are respectively sleeved and fixed to shaft one (420) and shaft two (440), and the two sprockets (450) are connected to a chain for transmission.
5. The integrated organic fertilizer fermentation and turning device according to claim 1, characterized in that, The top surface of the carrier plate (200) is fixed with two storage frames (210), the top surface of the carrier plate (200) is fixed with two electric push rods (220), the output end of the electric push rods (220) is fixed with a baffle (221), and the top surface of the carrier plate (200) has two rectangular holes (230).
6. The integrated organic fertilizer fermentation and turning device according to claim 1, characterized in that, The feeding mechanism (500) further includes: Multiple return springs (530) are fixedly connected at one end to the material box (510) and at the other end to the movable plate (520); There are two connecting rods (540), both of which are fixedly connected to the bottom surface of the movable plate (520), and a transmission column (541) is fixed between the two connecting rods (540).
7. The integrated organic fertilizer fermentation and turning device according to claim 6, characterized in that, The transmission column (541) is connected to the material turning paddle (441) and the bottom of the material box (510) is provided with a discharge hole (511).