Cooling device for steel ball machining
The spray cooling and filter mesh circulating water system solves the problems of low cooling efficiency of steel balls and waste of water resources, achieves efficient and uniform cooling effect and recycling of water resources, and at the same time protects the conveyor plate and extends its service life.
Patent Information
- Application Number
- CN202423033920.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing steel ball cooling process is inefficient, wastes water resources severely, and is difficult to clean up impurities, which affects the cooling effect and production efficiency.
A spray cooling device is used in combination with a filter and a water pump to achieve water recycling. The filter is easily cleaned through an electric telescopic rod, and a buffer plate is used to slow down the falling speed of the steel ball to protect the conveyor plate.
The rapid and uniform cooling of the steel balls is achieved, the production cost is reduced, the stability of the cooling device and the utilization rate of water resources are improved, and the service life of the conveying plate is extended.
Smart Images

Figure CN223481212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling device technology, and in particular to a cooling device for steel ball processing. Background Technology
[0002] Cooling is a crucial step in steel ball processing. Traditional steel ball cooling methods often suffer from low efficiency, significant water waste, and unstable cooling effects. For example, some simple natural cooling methods require a long time to bring the steel balls to the appropriate temperature, which not only affects production efficiency but may also lead to inconsistent steel ball quality. Using ordinary water cooling devices results in energy and resource waste due to uneven water flow and the inability to recycle water. Furthermore, impurities generated during cooling, if not cleaned promptly, can negatively impact the cooling effect. Therefore, improvements are needed. Utility Model Content
[0003] The purpose of this invention is to solve the problems of low cooling efficiency of steel balls, ineffective recycling of water resources, and difficulty in filtering and cleaning impurities during the cooling process in the existing technology, and to propose a cooling device for steel ball processing.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a cooling device for steel ball processing, comprising a housing, mounting brackets fixedly installed on both sides of the housing, a feed hopper fixedly installed on the top of the housing, a discharge port extending through one side of the housing, a conveying plate fixedly installed inside the housing, a water inlet pipe fixedly installed inside the top of the housing, a spray box fixedly installed at the bottom of the water inlet pipe, a fixing plate fixedly installed on one side of the housing, a water pump fixedly installed inside the fixing plate, and a connecting pipe fixedly installed at the input end of the water pump. First, a connecting pipe is fixedly installed at the output end of the water pump. A sliding groove is provided on one side of the housing. A sliding groove is also provided on one side of the housing. A frame is slidably connected inside the sliding groove. A filter screen is fixedly installed inside the frame. A connecting plate is fixedly installed on one side of the frame. A connecting block is fixedly installed on the side of the connecting plate away from the frame. A limit hole is provided through the top of the connecting block. An installation plate is fixedly installed on one side of the housing. An electric telescopic rod is fixedly installed at the bottom of the installation plate. A limit plug is fixedly installed at the output end of the electric telescopic rod.
[0005] Preferably, the limiting rod and the limiting hole are slidably connected.
[0006] Preferably, the first connecting pipe is fixedly connected to the housing, and the second connecting pipe is fixedly connected to the water inlet pipe.
[0007] Preferably, the connecting plate and the second sliding groove are slidably connected.
[0008] Preferably, a sealing gasket is fixedly installed on the side of the connecting plate near the frame, and a sealing groove is formed on the inner surface of the second slide groove, and the sealing groove and the sealing gasket are slidably connected.
[0009] Preferably, a second buffer plate is fixedly installed on the upper surface of the conveyor plate, and a first buffer plate is fixedly installed at the top inside the box.
[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0011] 1. In this utility model, water is transported to the spray box via the inlet pipe during the transportation process to spray and cool the steel balls, achieving rapid cooling of the steel balls and ensuring efficient and uniform cooling effect. The water after cooling the steel balls is filtered through a filter screen, and the filtered water is transported back to the inlet pipe via connecting pipe one and connecting pipe two using a water pump, realizing the recycling of water resources, reducing production costs, and meeting energy conservation and environmental protection requirements. By starting the electric telescopic rod to move the limit rod, it is pulled out from the limit hole of the connecting block, and the frame is pulled out from the slide groove one to clean the filter screen. After cleaning, the frame is pushed back to make the sealing gasket match the sealing groove. Then, the electric telescopic rod is started again to insert the limit rod into the limit hole to fix the position of the frame, realizing convenient cleaning of the filter screen and good sealing of the device, ensuring the stable operation of the cooling device.
[0012] 2. In this utility model, the first buffer plate and the second buffer plate can slow down the falling speed of the steel ball when it falls from the feed hopper, prevent the steel ball from directly hitting the conveyor plate and being damaged, improve the contact stability between the steel ball and the conveyor plate, reduce the impact force between the two, and also extend the service life of the conveyor plate. Attached Figure Description
[0013] Figure 1 This utility model provides an overall structural schematic diagram of a cooling device for steel ball processing;
[0014] Figure 2 This utility model provides a cross-sectional structural schematic diagram of a cooling device for steel ball processing;
[0015] Figure 3 This utility model provides a partial structural schematic diagram of a cooling device for steel ball processing;
[0016] Figure 4 This utility model provides a top view of a cooling device for steel ball processing.
[0017] Figure 5 This utility model proposes a cooling device for steel ball processing. Figure 4 Enlarged view of point A in the middle;
[0018] Figure 6 This utility model presents a partial top view of a cooling device for steel ball processing.
[0019] Legend: 1. Mounting frame; 2. Box body; 3. Feed hopper; 4. Discharge port; 5. Conveyor plate; 6. Water inlet pipe; 7. Spray box; 8. Fixing plate; 9. Water pump; 10. Connecting pipe one; 11. Connecting pipe two; 12. Slide chute one; 13. Slide chute two; 14. Sealing groove; 15. Frame; 16. Filter screen; 17. Connecting plate; 18. Connecting block; 19. Limiting hole; 20. Sealing gasket; 21. Mounting plate; 22. Electric telescopic rod; 23. Limiting rod; 24. Buffer plate one; 25. Buffer plate two. Detailed Implementation
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: Figures 1-6As shown, this utility model provides a technical solution: a cooling device for steel ball processing, including a box body 2, mounting brackets 1 fixedly installed on both sides of the box body 2, a feed hopper 3 fixedly installed on the top of the box body 2, a discharge port 4 extending through one side of the box body 2, a conveying plate 5 fixedly installed inside the box body 2, a water inlet pipe 6 fixedly installed inside the top of the box body 2, a spray box 7 fixedly installed at the bottom of the water inlet pipe 6, a fixing plate 8 fixedly installed on one side of the box body 2, a water pump 9 fixedly installed inside the fixing plate 8, a connecting pipe 10 fixedly installed at the input end of the water pump 9, a connecting pipe 2 11 fixedly installed at the output end of the water pump 9, a sliding groove 12 and a sliding groove 2 13 opened on one side of the box body 2, a frame 15 slidably connected inside the sliding groove 12, and a fixed mounting bracket 4 inside the frame 15. A filter screen 16 is installed. A connecting plate 17 is fixedly installed on one side of the frame 15. A connecting block 18 is fixedly installed on the side of the connecting plate 17 away from the frame 15. A limit hole 19 is opened through the top of the connecting block 18. An installation plate 21 is fixedly installed on one side of the box 2. An electric telescopic rod 22 is fixedly installed at the bottom of the installation plate 21. A limit plug 23 is fixedly installed at the output end of the electric telescopic rod 22. The limit plug 23 is slidably connected to the limit hole 19. A connecting pipe 10 is fixedly connected to the box 2. A connecting pipe 21 is fixedly connected to the water inlet pipe 6. A connecting plate 17 is slidably connected to a sliding groove 23. A sealing gasket 20 is fixedly installed on the side of the connecting plate 17 near the frame 15. A sealing groove 14 is opened on the inner surface of the sliding groove 23. The sealing groove 14 is slidably connected to the sealing gasket 20.
[0023] In this embodiment, water is transported to the spray box 7 via the inlet pipe 6 during the transportation process to spray and cool the steel balls, achieving rapid cooling of the steel balls and ensuring efficient and uniform cooling effect. The water after cooling the steel balls is filtered through the filter screen 16, and the filtered water is transported back to the inlet pipe 6 via the water pump 9 through the connecting pipe 10 and the connecting pipe 21, realizing the recycling of water resources, reducing production costs, and meeting energy-saving and environmental protection requirements. By starting the electric telescopic rod 22 to drive the limit rod 23 to move, the frame 15 is pulled out from the slide groove 12 after being pulled out from the limit hole 19 of the connecting block 18 to clean the filter screen 16. After cleaning, the frame 15 is pushed back to make the sealing gasket 20 cooperate with the sealing groove 14. Then, the electric telescopic rod 22 is started again to insert the limit rod 23 into the limit hole 19 to fix the position of the frame 15, realizing convenient cleaning of the filter screen 16 and good sealing of the device, ensuring the stable operation of the cooling device.
[0024] Example 2: As Figure 2 As shown, a second buffer plate 25 is fixedly installed on the upper surface of the conveyor plate 5, and a first buffer plate 24 is fixedly installed at the top inside the box body 2.
[0025] In this embodiment, the first buffer plate 24 and the second buffer plate 25 can slow down the falling speed of the steel ball when it falls from the feed hopper 3, prevent the steel ball from directly hitting the conveyor plate 5 and being damaged, improve the contact stability between the steel ball and the conveyor plate 5, reduce the impact force between the two, and also extend the service life of the conveyor plate 5.
[0026] The working principle of this embodiment is as follows: When in use, the steel ball is first fed from the feed hopper 3 into the box 2. When the steel ball falls from the feed hopper 3, the buffer plate 24 at the top of the box 2 can play a buffering role to prevent the steel ball from being directly hit by the conveyor plate 5 due to gravity and causing damage. The steel ball falls on the conveyor plate 5, and the conveyor plate 5 begins to convey the steel ball towards the discharge port 4. The buffer plate 25 on the upper surface of the conveyor plate 5 can further reduce the impact force when the steel ball falls from the buffer plate 24. During the transportation process, water can be transported from the inlet pipe 6 to the spray box 7. The spray box 7 sprays and cools the steel balls on the lower conveyor plate 5. The uniform spray water flow can quickly reduce the temperature of the steel balls, ensuring the efficiency and uniformity of the cooling effect. After cooling the steel balls, the water will fall from the through holes on the surface of the conveyor plate 5 and pass through the filter screen 16. When passing through the filter screen 16, the water will be filtered. The filtered water can be pumped by starting the water pump 9. When the water pump 9 is working, it draws water from the bottom of the box 2 through the connecting pipe 10 and then transports the water back to the inlet pipe 6 through the connecting pipe 21, realizing the recycling of water resources, reducing production costs, and meeting the requirements of energy conservation and environmental protection. When the filter screen 16 needs to be cleaned, first activate the electric telescopic rod 22. The output end of the electric telescopic rod 22 will drive the limiting rod 23 to move upward, so that it is pulled out from the limiting hole 19 on the top of the connecting block 18. After pulling it out, pull the frame 15 out from the slide groove 12. After pulling it out, the filter screen 16 can be cleaned. After cleaning, push the frame 15 back into the slide groove 12 so that the sealing gasket 20 on one side of the connecting plate 17 fits tightly with the sealing groove 14 on the inner surface of the slide groove 13, ensuring the airtightness of the box 2 and preventing water leakage. At the same time, activate the electric telescopic rod 22 again so that the limiting rod 23 is inserted into the limiting hole 19 to fix the position of the frame 15.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A cooling device for steel ball processing, comprising a housing (2), characterized in that: Mounting brackets (1) are fixedly installed on both sides of the box (2). A feeding hopper (3) is fixedly installed on the top of the box (2). A discharge port (4) is opened through one side of the box (2). A conveying plate (5) is fixedly installed inside the box (2). A water inlet pipe (6) is fixedly installed inside the top of the box (2). A spray box (7) is fixedly installed at the bottom of the water inlet pipe (6). A fixing plate (8) is fixedly installed on one side of the box (2). A water pump (9) is fixedly installed inside the fixing plate (8). A connecting pipe one (10) is fixedly installed at the input end of the water pump (9). A connecting pipe two (11) is fixedly installed at the output end of the water pump (9). A sliding groove (12) is provided on one side of the box (2), and a sliding groove (13) is provided on one side of the box (2). A frame (15) is slidably connected inside the sliding groove (12). A filter screen (16) is fixedly installed inside the frame (15). A connecting plate (17) is fixedly installed on one side of the frame (15). A connecting block (18) is fixedly installed on the side of the connecting plate (17) away from the frame (15). A limit hole (19) is opened through the top of the connecting block (18). An installation plate (21) is fixedly installed on one side of the box (2). An electric telescopic rod (22) is fixedly installed at the bottom of the installation plate (21). A limit plug (23) is fixedly installed at the output end of the electric telescopic rod (22).
2. The cooling device for steel ball processing according to claim 1, characterized in that: The limiting rod (23) is slidably connected to the limiting hole (19).
3. The cooling device for steel ball processing according to claim 1, characterized in that: The first connecting pipe (10) is fixedly connected to the box body (2), and the second connecting pipe (11) is fixedly connected to the water inlet pipe (6).
4. The cooling device for steel ball processing according to claim 1, characterized in that: The connecting plate (17) is slidably connected to the second slide groove (13).
5. The cooling device for steel ball processing according to claim 1, characterized in that: A sealing gasket (20) is fixedly installed on the side of the connecting plate (17) near the frame (15). A sealing groove (14) is provided on the inner surface of the slide groove (13). The sealing groove (14) and the sealing gasket (20) are slidably connected.
6. The cooling device for steel ball processing according to claim 1, characterized in that: A second buffer plate (25) is fixedly installed on the upper surface of the conveyor plate (5), and a first buffer plate (24) is fixedly installed at the top inside the box (2).