Powder brushing device
By designing an automated powder brushing device and utilizing mounting frames, mounting components, and phase-changing components to achieve automated electrolysis and powder brushing of the plates, the low efficiency problem caused by manual operation in the prior art is solved, and the powder brushing efficiency is improved.
Patent Information
- Application Number
- CN202423065298.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing powder brushing device needs manual operation when brushing the plate, resulting in heavy workload and low efficiency.
A powder brushing device including an electrolytic cell and a phase-changing powder brushing mechanism is designed. The automatic electrolysis and powder brushing of the plate are realized by using a mounting frame, a mounting assembly, a roller support frame, a powder brushing frame, a long brush piece, a drive assembly and a phase-changing assembly. The powder brushing frame is driven by the drive assembly to move back and forth along the roller support frame, and the long brush piece automatically brushes the copper powder off the surface of the plate, and the polarity of the plate is automatically changed by the phase-changing assembly.
The automatic powder brushing of the plates is realized, which reduces manual operations and improves the powder brushing efficiency.
Smart Images

Figure CN223481303U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning tool technology, and in particular to a powder brushing device. Background Technology
[0002] After the plates are scrapped, because they contain a large amount of copper, factories often recycle and process them. Generally, the plates are placed vertically in an electrolytic cell for reduction, and then the copper powder reduced on the surface of the plates is brushed off with a powder brushing tool for collection, thus realizing the recycling of the plates.
[0003] The existing powder brushing method requires manual brushing of each electrode plate with a brushing tool, which is labor-intensive and results in low brushing efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a powder brushing device that solves the problem that existing powder brushing devices require manual brushing of powder on the electrode plates, resulting in a large workload for workers and low brushing efficiency.
[0005] To achieve the above objectives, this utility model provides a powder brushing device, including an electrolytic cell and a phase-changing powder brushing mechanism. The phase-changing powder brushing mechanism includes a mounting frame, multiple mounting components, multiple electrode plates, multiple roller-supported frames, a powder brushing frame, multiple elongated brushes, a drive assembly, and a phase-changing assembly. The mounting frame is fixedly connected above the electrolytic cell. The multiple mounting components are disposed on the mounting frame. The multiple electrode plates are respectively disposed on the multiple mounting components. The multiple roller-supported frames are fixedly connected above the electrolytic cell. The powder brushing frame is slidably connected above the multiple roller-supported frames. The multiple elongated brushes are detachably connected to the powder brushing frame by bolts and are respectively located on both sides of the multiple electrode plates in a mirror arrangement. The drive assembly is disposed on one side of the electrolytic cell, and the phase-changing assembly is disposed on one side of the drive assembly.
[0006] The mounting assembly includes a first electrode mounting frame and a second electrode mounting frame. The first electrode mounting frame is fixedly connected to the top of the mounting bracket, and the second electrode mounting frame is fixedly connected to the top of the mounting bracket and is disposed opposite to the first electrode mounting frame.
[0007] The drive assembly includes a cylinder, a pusher frame, and a connector. The cylinder is located on one side of the electrolytic cell. The pusher frame is fixedly connected to the output rod of the cylinder and slidably connected above the electrolytic cell. The connector is disposed between the pusher frame and the powder brushing frame.
[0008] The connector includes a connecting frame and multiple fixing bolts. The connecting frame is fixedly connected to the end of the push frame away from the cylinder. The multiple fixing bolts are threadedly connected to the connecting frame and the powder brushing frame and are located on one side of the powder brushing frame.
[0009] The commutation assembly includes a motor commutation device and a controller. The motor commutation device is electrically connected to multiple mounting components and is located on one side of the electrolytic cell. The controller is fixedly connected to one side of the motor commutation device.
[0010] The powder brushing device of this utility model, before use, places multiple electrode plates on multiple mounting components and suspends them in the electrolytic cell under the action of the mounting frame. At this time, the electrode plates can be electrolyzed. After electrolysis, the drive component is activated, causing the powder brushing frame to reciprocate along multiple roller support frames, driving multiple long strip brushes to brush off the copper powder deposited on the cathode surface of the electrode plates. After the powder brushing is completed, the phase switching component is activated to switch the two poles of the mounting components, so that the two poles of the electrode plates are interchanged. There is no need to manually flip the multiple electrode plates. Since the multiple long strip brushes are located on both sides of the multiple electrode plates in a mirror arrangement, the electrolysis and powder brushing work can be repeated. This avoids the problem of existing powder brushing devices that require manual powder brushing of each electrode plate with powder brushing tools, which is labor-intensive and leads to low powder brushing efficiency. This device achieves the effect of improving working efficiency. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a top view of the entire utility model.
[0014] Figure 3 This is a structural schematic diagram of the connector, powder brush holder, long strip brush, and pulley support frame of this utility model.
[0015] Figure 4 yes Figure 1 A magnified view of a portion of point A in the middle.
[0016] 1-Electrolytic cell, 2-Mounting frame, 3-Mounting assembly, 4-Electrode plate, 5-Roller support frame, 6-Powder brushing frame, 7-Long strip brush, 8-Drive assembly, 9-Switching assembly, 10-First electrode mounting frame, 11-Second electrode mounting frame, 12-Cylinder, 13-Push frame, 14-Connector, 15-Connecting frame, 16-Fixing bolt, 17-Motor commutation device, 18-Controller. Detailed Implementation
[0017] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0018] Please see Figures 1-4 ,in Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the entire utility model; Figure 3 This is a structural schematic diagram of the connector, powder brush holder, long strip brush, and pulley support frame of this utility model; Figure 4 yes Figure 1 A magnified view of a portion of point A in the middle.
[0019] This utility model provides a powder brushing device, including an electrolytic cell 1 and a phase-changing powder brushing mechanism. The phase-changing powder brushing mechanism includes a mounting frame 2, multiple mounting components 3, multiple electrode plates 4, multiple roller support frames 5, a powder brushing frame 6, multiple long strip brushes 7, a drive assembly 8, and a phase-changing assembly 9. The mounting components 3 include a first electrode mounting frame 10 and a second electrode mounting frame 11. The drive assembly 8 includes a cylinder 12, a push frame 13, and a connector 14. The connector 14 includes a connecting frame 15 and multiple fixing bolts 16. The phase-changing assembly 9 includes a motor phase-changing device 17 and a controller 18. The aforementioned solution solves the problem that existing powder brushing devices require manual operation on the electrolytic cell 1 when brushing the electrode plates 4, resulting in a large workload for workers and low powder brushing efficiency.
[0020] In this specific embodiment, the mounting frame 2 is fixedly connected above the electrolytic cell 1, multiple mounting components 3 are disposed on the mounting frame 2, multiple electrode plates 4 are respectively disposed on the multiple mounting components 3, multiple roller-supported frames 5 are fixedly connected above the electrolytic cell 1, the powder brushing frame 6 is slidably connected above the multiple roller-supported frames 5, and multiple elongated brushes 7 are detachably connected to the powder brushing frame 6 by bolts, respectively located on both sides of the multiple electrode plates 4 in a mirror arrangement, the driving component 8 is disposed on one side of the electrolytic cell 1, and the commutation component 9 is disposed on one side of the driving component 8. The powder brushing device is used... Beforehand, multiple electrode plates 4 are placed on multiple mounting components 3 and suspended in the electrolytic cell 1 by the mounting frame 2. Electrolysis can then be performed on the electrode plates 4. After electrolysis, the drive component 8 is activated, causing the powder brushing frame 6 to reciprocate along multiple roller support frames 5, which drives multiple long strip brushes 7 to brush off the copper powder deposited on the cathode surface of the electrode plates 4. After the powder brushing is completed, the phase switching component 9 is activated to switch the two poles of the mounting component 3, so that the two poles of the electrode plates 4 are interchanged. There is no need to manually flip the multiple electrode plates 4, because the multiple long strip brushes 7 are respectively located on both sides of the multiple electrode plates 4 in a mirror arrangement. The electrolysis and powder brushing work can be repeated.
[0021] The first electrode mounting frame 10 is fixedly connected to the top of the mounting frame 2, and the second electrode mounting frame 11 is fixedly connected to the top of the mounting frame 2 and is arranged opposite to the first electrode mounting frame 10. When placing the electrode plate 4, the electrode plate 4 is inserted into the mounting frame 2, and its top two ends are respectively inserted into the first electrode mounting frame 10 and the second electrode mounting frame 11, and the installation is completed.
[0022] Secondly, the cylinder 12 is located on one side of the electrolytic cell 1. The pusher 13 is fixedly connected to the output rod of the cylinder 12 and slidably connected above the electrolytic cell 1. The connector 14 is disposed between the pusher 13 and the powder brushing frame 6. When brushing powder, the cylinder 12 is activated, and the pusher 13 is pushed back and forth. Under the action of the connector 14, the powder brushing frame 6 is driven to move back and forth along the multiple roller support frames 5, thereby driving the multiple strip brushes 7 to automatically brush powder onto the multiple electrode plates 4.
[0023] Meanwhile, the connecting frame 15 is fixedly connected to the end of the pushing frame 13 away from the cylinder 12. The plurality of fixing bolts 16 are threadedly connected to the connecting frame 15 and the powder brushing frame 6 and are located on one side of the powder brushing frame 6. When the pushing frame 13 is reciprocated, under the action of the plurality of fixing bolts 16, the powder brushing frame 6 is driven to reciprocate along the plurality of roller support frames 5 through the connecting frame 15.
[0024] Finally, the motor commutation device 17 is electrically connected to the plurality of mounting components 3 and is located on one side of the electrolytic cell 1. The controller 18 is fixedly connected to one side of the motor commutation device 17. After the electrolysis and powdering of one side of the plurality of electrode plates 4 are completed, the motor commutation device 17 is started by the controller 18 to interchange the electrodes of the plurality of first electrode mounting frames 10 and the plurality of second electrode mounting frames 11, thereby interchange the two poles of the plurality of electrode plates 4. This avoids the need to flip the plurality of electrode plates 4 one by one after electrolysis and powdering, reducing the amount of labor required by workers and improving the working efficiency of the device. The specific structure and principle of the motor commutation device 17 are described in the patent document with publication number CN217741519U, which is not within the scope of protection of this application and will not be elaborated here.
[0025] Before using the powder-brushing device, multiple electrode plates 4 are placed on multiple mounting components 3 and suspended inside the electrolytic cell 1 by the mounting frame 2. Electrolysis of the electrode plates 4 can then be performed. After electrolysis, the cylinder 12 is activated, and the pusher 13 reciprocates. Under the action of multiple fixing bolts 16, the powder-brushing frame 6 is driven to reciprocate along multiple roller support frames 5 via the connecting frame 15, driving multiple long strip brushes 7 to brush off the copper powder deposited on the cathode surface of the electrode plates 4. After powder brushing is completed, the motor commutation device 17 is activated by the controller 18, causing the electrodes of multiple first electrode mounting frames 10 and multiple second electrode mounting frames 11 to... The electrodes of the multiple electrode plates 4 are interchanged, thus avoiding the need to flip the multiple electrode plates 4 one by one after electrolysis and powder brushing, reducing the workload of workers. Since the multiple long strip brushes 7 are respectively located on both sides of the multiple electrode plates 4 in a mirror arrangement, the electrolysis and powder brushing work can be repeated. When placing the electrode plates 4, the electrode plates 4 are inserted into the mounting frame 2, and the two ends of their tops are respectively snapped into the first electrode mounting frame 10 and the second electrode mounting frame 11. After installation, the problem of low powder brushing efficiency caused by the need for manual brushing tools on the electrolytic cell 1 when brushing the electrode plates 4 in the existing powder brushing device is avoided, which results in a large workload for workers. The device has achieved the effect of improving working efficiency.
[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A powder-brushing device, comprising an electrolytic cell, characterized in that, It also includes a phase-changing powder-coating mechanism; The phase-commutation powder brushing mechanism includes a mounting frame, multiple mounting components, multiple electrode plates, multiple support frames with rollers, a powder brushing frame, multiple long strip brushes, a drive assembly, and a phase-commutation assembly; The mounting frame is fixedly connected to the top of the electrolytic cell. Multiple mounting components are disposed on the mounting frame. Multiple electrode plates are respectively disposed on the multiple mounting components. Multiple roller support frames are fixedly connected to the top of the electrolytic cell. The powder brushing frame is slidably connected to the top of the multiple roller support frames. Multiple long strip brushes are detachably connected to the powder brushing frame by bolts and are respectively located on both sides of the multiple electrode plates in a mirror arrangement. The driving component is disposed on one side of the electrolytic cell, and the commutation component is disposed on one side of the driving component.
2. The powder brushing device as described in claim 1, characterized in that, The mounting assembly includes a first electrode mounting frame and a second electrode mounting frame. The first electrode mounting frame is fixedly connected to the top of the mounting bracket, and the second electrode mounting frame is fixedly connected to the top of the mounting bracket and is disposed opposite to the first electrode mounting frame.
3. The powder brushing device as described in claim 1, characterized in that, The drive assembly includes a cylinder, a pusher frame, and a connector. The cylinder is located on one side of the electrolytic cell. The pusher frame is fixedly connected to the output rod of the cylinder and slidably connected above the electrolytic cell. The connector is disposed between the pusher frame and the powder brushing frame.
4. The powder brushing device as described in claim 3, characterized in that, The connector includes a connecting frame and a plurality of fixing bolts. The connecting frame is fixedly connected to the end of the push frame away from the cylinder. The plurality of fixing bolts are threadedly connected to the connecting frame and the powder brushing frame and are located on one side of the powder brushing frame.
5. The powder brushing device as described in claim 1, characterized in that, The commutation assembly includes a motor commutation device and a controller. The motor commutation device is electrically connected to a plurality of the mounting components and is located on one side of the electrolytic cell. The controller is fixedly connected to one side of the motor commutation device.
Citation Information
Patent Citations
Motor commutation device and motor device
CN217741519U