Polyether-ether-ketone composite material coating treatment device

By introducing adjustment rods and guide components into the polyetheretherketone composite material coating processing device, the problems of rack height and stability are solved, and stable coating and efficient processing of multiple workpieces are achieved.

CN223481305UActive Publication Date: 2025-10-28JILIN JUFENG HIGH-TECH MATERIALS CO LTD
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Patent Information

Application Number
CN202422782025.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-28
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing PEEK composite material coating processing device bracket does not have the function of adjusting the applicable height, resulting in the inability to process workpieces of different sizes at the same time. The lack of a guide support structure causes workpieces to fall and uneven coating.

Method used

A device including a base plate, a cylinder, a support rod, a rotating assembly, a retractable assembly, a guide assembly, a coating box and a collection box was designed. The height and angle of the hanger can be adjusted by adjusting the rod and the guide assembly to ensure the stability of the workpiece and the uniformity of the coating.

Benefits of technology

The height of the hanger can be adjusted according to the size of the workpiece, which makes it easier to process workpieces of different sizes at the same time, improves the practicality and work efficiency of the device, and avoids the problems of workpiece falling and uneven coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film coating, in particular to a polyether-ether-ketone composite material film coating treatment device which comprises a bottom plate, an air cylinder, a supporting rod, a rotating assembly, a retracting and releasing assembly, a guide assembly, a film coating box, a telescopic rod and a collecting box, the driving end of the air cylinder is connected with the supporting rod which is connected with the rotating assembly. The folding and unfolding assembly is mounted on the rotating assembly; the retractable assembly comprises a connecting piece, the connecting piece is connected with a mounting block, the mounting block is connected with an adjusting shell, the adjusting shell is movably connected with an adjusting rod, and the adjusting rod is connected with the hanger; the guide assembly is connected to the rotating assembly; the guide assembly comprises a balance rod, two ends of the balance rod are connected with a connecting frame, and the connecting frame is mounted on the folding and unfolding assembly; the balance rod is connected with the sliding block which is connected with the balance plate. And the coating box is connected to the bottom plate. According to the utility model, different workpieces can be conveniently hung at the bottom of the hanging rack for coating treatment, so that the practicability of the hanging rack is conveniently improved, and the use of the coating treatment device for the polyether-ether-ketone composite material is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coating technology, and in particular to a coating treatment device for polyetheretherketone composite materials. Background Technology

[0002] Polyetheretherketone (PEEK) is a polymer composed of repeating units containing one ketone bond and two ether bonds in its main chain structure. It belongs to the category of special polymer materials. It possesses physicochemical properties such as high temperature resistance and resistance to chemical corrosion. As a semi-crystalline polymer material, it can be used as a high-temperature structural material and an electrical insulating material.

[0003] Chinese Patent No. CN221877208U discloses a coating treatment device for polyetheretherketone composite materials, including a base plate. A cylinder is fixedly installed in the middle of the top outer wall of the base plate. A placement component is installed on the top of the cylinder. The placement component includes a mounting plate coaxially fixed to the top of the cylinder. A mounting frame is rotatably sleeved on the circumferential outer wall of the mounting plate. A gear ring is fixedly connected to the top outer wall of the mounting frame. A motor is fixedly installed on the top outer wall of the mounting plate. A gear is coaxially fixed to the shaft of the motor. The gear and the gear ring mesh, and the number of teeth of the gear is half the number of teeth of the gear ring. A hanger is fixedly connected to the outer walls on both sides of the mounting frame. By setting up the placement component, this utility model can simultaneously coat the workpiece at the bottom of one hanger and pick up and place a new workpiece at the bottom of the other hanger, effectively saving downtime and improving work efficiency.

[0004] The existing polyetheretherketone composite material coating treatment device rack does not have the function of adjusting the applicable height. Therefore, when different workpieces are hung at the bottom of the rack, they cannot be coated at the same time, which reduces the scope of use. Although the two sets of racks can be rotated for easy picking and placing, there is no guide support structure. This can cause the two sets of racks to become unbalanced, causing workpieces to fall off the racks and reducing practicality. Utility Model Content

[0005] To address the problems existing in the background technology, a polyetheretherketone composite material coating treatment device is proposed.

[0006] This utility model proposes a coating treatment device for polyetheretherketone composite materials, including: a base plate, a cylinder, a support rod, a rotating assembly, a receiving and releasing assembly, a guiding assembly, a coating box, a telescopic rod, and a collection box;

[0007] The base plate is connected to the cylinder, the cylinder drive end is connected to the support rod, and the support rod is connected to the rotating assembly.

[0008] The retractable assembly is mounted on the rotating assembly; the retractable assembly includes a connector, the connector is connected to a mounting block, the mounting block is connected to an adjusting shell, the adjusting shell is movably connected to an adjusting rod, and the adjusting rod is connected to a hanger.

[0009] The guide assembly is connected to the rotating assembly; the guide assembly includes a balance bar, with connecting brackets at both ends of the balance bar, and the connecting brackets are mounted on the take-up and release assembly; the balance bar is connected to a slider, and the slider is connected to a balance plate.

[0010] And the coating box is connected to the base plate.

[0011] Preferably, the rotating assembly includes a support plate connected above the support rod, the support plate is connected to a support frame a, the support frame a is connected to a motor a, and the shaft of the motor a is coaxially connected to a gear.

[0012] Preferably, the adjusting shell is hollow inside, with an opening at the bottom connecting to the outside and multiple adjusting holes; the adjusting rod has a through hole, which is opposite to any one of the adjusting holes, for adjusting the installation length of the adjusting rod.

[0013] Preferably, the connector includes a toothed ring connected to the support plate, blocks connected to both sides of the outer periphery of the toothed ring, and mounting brackets connected to the mounting blocks and detachably connected; the toothed ring and the gear are meshed together.

[0014] Preferably, the guide assembly further includes a guide seat connected to the support plate. The guide seat is hollow inside for connecting the guide rod and is provided with a rotating groove. The guide rod is connected to an annular block and a sleeve on its periphery. The annular block is movably connected in the rotating groove.

[0015] The outer sides of the sleeve are connected to brackets, which are connected to the mounting frame; the upper end of the guide rod is connected to the balance bar.

[0016] Preferably, the balance bar has a guide groove inside, and a moving block is connected inside the guide groove. The moving block is installed on both sides of the slider.

[0017] Preferably, a telescopic rod is connected to the base plate, and the telescopic rod is installed below the support plate.

[0018] Preferably, the outside of the coating box is connected to the motor b via a support frame b; the drive shaft of the motor b is coaxially connected to the pulley a, the pulley a is connected to the pulley b via a belt, and both pulley a and pulley b are connected to a screw rod, which is rotatably connected inside the coating box; a collection box is connected to one side of the coating box, and the collection box is installed on the bottom plate.

[0019] Compared with the prior art, the present invention has the following beneficial technical effects:

[0020] This utility model uses a hanger connected to the lower part of an adjusting rod. The adjusting rod is movably connected inside an adjusting shell, which has multiple adjusting holes. The adjusting rod also has a through hole. By aligning the through hole with any one of the adjusting holes and then using bolts to connect the adjusting rod and the adjusting shell, the hanger can be adjusted to a suitable height according to the size of the workpiece. This allows for convenient hanging of different workpieces at the bottom of the hanger for simultaneous coating treatment, improving the practicality of the hanger and enhancing the use of the polyetheretherketone composite material coating treatment device. A guide component is installed on the support frame. The rotation of the guide component assists in adjusting the angle of the hanger, improving the stability of the hanger's rotation adjustment. Furthermore, the balance of the two loading and unloading components can be observed through a slider and a balance plate to prevent the hanger from tilting and causing the workpiece to fall off or affecting the uniformity of the coating. This further enhances the practicality of the polyetheretherketone composite material coating treatment device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the rotating component structure in this utility model;

[0023] Figure 3 This is a schematic diagram of the retractable component structure in this utility model;

[0024] Figure 4 This is a schematic diagram of the adjusting shell and adjusting rod structure in this utility model;

[0025] Figure 5 This is a schematic diagram of the guide component structure in this utility model.

[0026] Reference numerals: 1. Base plate; 2. Cylinder; 3. Support rod; 4. Rotating assembly; 401. Support plate; 402. Support frame a; 403. Motor a; 404. Gear; 5. Retracting assembly; 501. Gear ring; 502. Block; 503. Mounting frame; 504. Mounting block; 505. Adjusting shell; 506. Adjusting rod; 507. Hanger; 6. Guide assembly; 601. Guide seat; 602. Guide rod; 603. Annular block; 604. Sleeve; 605. Bracket; 606. Balance bar; 607. Connecting frame; 608. Slider; 609. Balance plate; 7. Telescopic rod; 8. Coating box; 801. Motor b; 802. Pulley a; 803. Helical rod; 9. Collection box. Detailed Implementation

[0027] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.

[0028] Example 1

[0029] like Figure 1 - Figure 5 As shown, the present invention proposes a polyetheretherketone composite material coating treatment device, comprising: a base plate 1, a cylinder 2, a support rod 3, a rotating assembly 4, a take-up and release assembly 5, a guide assembly 6, a coating box 8, a telescopic rod 7, and a collection box 9; the base plate 1 is connected to the cylinder 2, the drive end of the cylinder 2 is connected to the support rod 3, and the support rod 3 is connected to the rotating assembly 4; the take-up and release assembly 5 is mounted on the rotating assembly 4; the take-up and release assembly 5 includes a connector, the connector is connected to a mounting block 504, the mounting block 504 is connected to an adjusting shell 505, the adjusting shell 505 is movably connected to an adjusting rod 506, and the adjusting rod 506 is connected to a hanger 507; the guide assembly 6 is connected to the rotating assembly 4. By placing the polyetheretherketone (PEEK) composite material workpiece to be coated on the receiving and placing assembly 5, and adjusting the applicable height of the receiving and placing assembly 5 via the cylinder 2, the workpiece is moved into the coating box 8. This allows the workpiece on one receiving and placing assembly 5 to be coated, while the workpiece on the other receiving and placing assembly 5 is removed by the operator, thus improving the efficiency of the PEEK composite material workpiece coating process. The angle of the receiving and placing assembly 5 can be adjusted by rotating the assembly 4. During the angle adjustment process, the guide assembly 6 is adjusted synchronously, which improves the stability of the adjustment and increases the practicality of the PEEK composite material coating treatment device.

[0030] To further explain, the adjusting housing 505 is hollow inside, with an opening at the bottom connecting to the outside and multiple adjusting holes; the adjusting rod 506 has a through hole, which is aligned with any one of the adjusting holes, for adjusting the installation length of the adjusting rod 506. The adjusting rod 506 is inserted into the adjusting housing 505 through the opening. According to the applicable length, the through hole and the adjusting hole are aligned and bolted on, so that the adjusting rod 506 drives the bracket 507 to be installed, facilitating the placement and use of the workpiece.

[0031] Further explanation: the connector includes a gear ring 501 connected to the support plate 401, with connecting blocks 502 on both sides of the outer periphery of the gear ring 501. Both blocks 502 are connected to mounting brackets 503, and the mounting brackets 503 are connected to mounting blocks 504 in a detachable manner. The gear ring 501 and the gear 404 are meshed together. The mounting blocks 504 are bolted to the mounting brackets 503, facilitating the installation and use of the corresponding number of hangers 507 according to usage requirements, thereby improving the operation of the polyetheretherketone composite material coating treatment device.

[0032] Example 2

[0033] like Figure 1 and Figure 5 As shown, the present invention proposes a polyetheretherketone composite material coating treatment device. Based on the above embodiments, this embodiment also details the specific components of the rotating component 4 and the coating box 8, as well as their arrangement.

[0034] Further explanation: The guide assembly 6 includes a balance bar 606, with connecting frames 607 connected to both ends of the balance bar 606. The connecting frames 607 are mounted on the take-up and take-down assembly 5. The balance bar 606 is connected to a slider 608, and the slider 608 is connected to a balance plate 609. The coating box 8 is connected to the base plate 1. A guide groove is provided inside the balance bar 606, and a moving block is connected inside the guide groove. The moving block is mounted on both sides of the slider 608. The mounting frame 503 and the balance bar 606 are connected through the connecting frames 607. When the two sets of hangers 507 are unbalanced, the slider 608 moves and drives the moving block in the guide groove. The slider 608 drives the balance plate 609 to move outside the balance bar 606. According to the position of the balance plate 609, the operator can easily adjust the workpieces on the two sets of hangers 507 to avoid tilting and falling or uneven coating, thus improving the functionality of the polyether ether ketone composite material coating treatment device.

[0035] Further explanation: the guide assembly 6 also includes a guide seat 601 connected to the support plate 401. The guide seat 601 is hollow inside for connecting the guide rod 602 and has a rotation groove. The guide rod 602 is connected to an annular block 603 and a sleeve 604. The annular block 603 is movably connected in the rotation groove. The sleeve 604 is connected to brackets 605 on both sides, and the brackets 605 are connected to the mounting frame 503. The upper end of the guide rod 602 is connected to a balance bar 606. The brackets 605 connect the sleeve 604 and the mounting frame 503, thereby driving the guide rod 602 to connect. When the mounting frame 503 is rotated to adjust the angle, the guide rod 602 can rotate and adjust within the guide seat 601, facilitating the synchronous deployment and retraction of the components of the assembly 5, improving rotational stability, and further enhancing the use of the polyetheretherketone composite material coating treatment device.

[0036] To further explain, a telescopic rod 7 is connected to the base plate 1, and the telescopic rod 7 is installed below the support plate 401. The telescopic rod 7 moves up and down synchronously with the support plate 401, which facilitates the smooth movement of the support plate 401 and improves the support plate 401's use in supporting the components of the polyether ether ketone composite material coating treatment device.

[0037] Example 3

[0038] like Figure 1 and Figure 2 As shown, the present invention proposes a polyetheretherketone composite material coating treatment device. Based on the above embodiments, this embodiment also details the specific components of the rotating component 4 and the coating box 8, as well as their arrangement.

[0039] To further explain, the rotating assembly 4 includes a support plate 401 connected above the support rod 3. The support plate 401 is connected to a support frame a402, which in turn is connected to a motor a403. The shaft of the motor a403 is coaxially connected to a gear 404. When the motor a403 is started, its shaft coaxially drives the gear 404 to rotate. The gear 404 causes the gear ring 501 to rotate, which in turn rotates on the support plate 401. This allows for adjustment of the two sets of hangers 507, facilitating one set of coating processing and the other set of removing the coated workpiece. The rotation facilitates cyclical use and improves the efficiency of coating workpieces made of polyetheretherketone composite materials.

[0040] To further explain, the outer side of the coating tank 8 is connected to the motor b801 via a support frame b. The drive shaft of the motor b801 is coaxially connected to pulley a802. Pulley a802 is connected to pulley b via a belt. Both pulley a802 and pulley b are connected to a screw rod 803. The screw rod 803 is rotatably connected inside the coating tank 8 and rotates in opposite directions. A collection box 9 is connected to one side of the coating tank 8 and is mounted on the base plate 1. When the motor b801 is started, the coaxial shaft of the motor b801 causes pulley a802 to rotate. Pulley a802 drives pulley b to rotate via a belt. Both pulley a802 and pulley b drive the screw rod 803 to rotate. The rotation of the screw rod 803 within the coating tank 8 ensures a sufficiently uniform concentration of the coating solution, which is beneficial for improving the processing effect.

[0041] The working principle of this utility model is as follows: First, adjust the receiving and placing assembly 5 according to the size of the polyether ether ketone composite material workpiece to be coated, so that the bolts are removed and the adjusting rod 506 moves inward or outward into the adjusting shell 505, so that the adjusting rod 506 drives the hanging bracket 507 to be installed below the adjusting shell 505. The through hole of the adjusting rod 506 is aligned with any mounting hole of the required height, and bolts are used to install it through, so that the adjusting rod 506 is installed on the adjusting shell 505, making it easy to install and use the hanging bracket 507, which facilitates the placement of different polyether ether ketone composite material workpieces. After the workpiece is placed, the cylinder 2 is started. The driving end of the cylinder 2 moves the support rod 3, which drives the rotating assembly 4. The rotating assembly 4 drives the receiving and placing assembly 5, so that a set of hanging brackets 507 of the receiving and placing assembly 5 moves into the coating box 8, so that the workpiece is coated. After the coating is completed, the rotating assembly 4 drives the receiving and placing assembly 5 to rotate, so that the coated workpiece moves along the collection box 9, which facilitates the removal of the coated workpiece. Below, another set of hangers 507 facilitates the placement of new, unprocessed workpieces. Simultaneous operation of both sets improves work efficiency. Hangers 507 are connected to mounting brackets 503 via adjusting rods 506, adjusting shells 505, and mounting blocks 504. Mounting brackets 503 are connected to gear rings 501 via blocks 502. Starting motor a403 causes gear 404 to rotate, which in turn drives gear ring 501, allowing both sets of hangers 507 to rotate. Furthermore, motor a403... 3. Installed on support frame a402, the support frame a402 is connected to guide seat 601 above, guide rod 602 is connected inside guide seat 601, guide rod 602 is connected to sleeve 604 and bracket 605, bracket 605 is connected to two mounting brackets 503, so that guide rod 602 rotates synchronously with two mounting brackets 503, so that ring block 603 rotates in rotation groove, guide rod 602 rotates in guide seat 601, which facilitates the addition of retraction assembly 5 for stable cyclic use.

[0042] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A coating treatment device for polyetheretherketone composite materials, characterized in that, include: Base plate (1); base plate (1) is connected to cylinder (2), cylinder (2) is connected to support rod (3) at the drive end, and support rod (3) is connected to rotating assembly (4); The retractable assembly (5) is mounted on the rotating assembly (4); the retractable assembly (5) includes a connector, the connector is connected to a mounting block (504), the mounting block (504) is connected to an adjusting shell (505), the adjusting shell (505) is movably connected to an adjusting rod (506), and the adjusting rod (506) is connected to a hanger (507); A guide assembly (6) is connected to a rotating assembly (4); the guide assembly (6) includes a balance bar (606), with connecting frames (607) connected to both ends of the balance bar (606), and the connecting frames (607) are mounted on a take-up and release assembly (5); the balance bar (606) is connected to a slider (608), and the slider (608) is connected to a balance plate (609); And a coating box (8) is connected to the base plate (1).

2. The polyetheretherketone composite material coating treatment device according to claim 1, characterized in that, The rotating assembly (4) includes a support plate (401) connected above the support rod (3), the support plate (401) is connected to the support frame a (402), the support frame a (402) is connected to the motor a (403), and the rotating shaft of the motor a (403) is coaxially connected to the gear (404).

3. The polyetheretherketone composite material coating treatment device according to claim 1, characterized in that, The adjusting shell (505) is hollow inside, with an opening at the bottom connecting to the outside and multiple adjusting holes; the adjusting rod (506) has a through hole, which is opposite to any one of the adjusting holes, for adjusting the installation length of the adjusting rod (506).

4. The polyetheretherketone composite material coating treatment device according to claim 2, characterized in that, The connector includes a toothed ring (501) connected to the support plate (401), and connecting blocks (502) on both sides of the outer periphery of the toothed ring (501). Both blocks (502) are connected to mounting brackets (503), and the mounting brackets (503) are connected to mounting blocks (504) and are detachably connected. The toothed ring (501) and the gear (404) are meshed together.

5. The polyetheretherketone composite material coating treatment apparatus according to claim 4, characterized in that, The guide assembly (6) also includes a guide seat (601) connected to the support plate (401). The guide seat (601) is hollow inside for the guide rod (602) to connect to and is provided with a rotating groove. The guide rod (602) is connected to an annular block (603) and a sleeve (604) on its periphery. The annular block (603) is movably connected in the rotating groove. The outer sides of the sleeve (604) are connected to brackets (605), and the brackets (605) are connected to the mounting bracket (503); the upper end of the guide rod (602) is connected to the balance rod (606).

6. The polyetheretherketone composite material coating treatment apparatus according to claim 5, characterized in that, The balance bar (606) has a guide groove inside, and a moving block is connected inside the guide groove. The moving block is installed on both sides of the slider (608).

7. The polyetheretherketone composite material coating treatment apparatus according to claim 1, characterized in that, A telescopic rod (7) is connected to the base plate (1), and the telescopic rod (7) is installed below the support plate (401).

8. The polyetheretherketone composite material coating treatment apparatus according to claim 1, characterized in that, The coating box (8) is connected to the motor b (801) via a support frame b on the outside; the drive shaft of the motor b (801) is coaxially connected to the pulley a (802), the pulley a (802) is connected to the pulley b via a belt, and both the pulley a (802) and the pulley b are connected to a screw rod (803), which is rotatably connected inside the coating box (8); a collection box (9) is connected to one side of the coating box (8), and the collection box (9) is installed on the base plate (1).

Citation Information

Patent Citations

  • Polyether-ether-ketone composite material coating treatment device

    CN221877208U