Yarn warping and weaving device

By introducing a soundproof enclosure, a servo motor-driven eccentric disc, and a set of limit wheels into the yarn winding device, the problem of uneven yarn winding was solved, achieving uniform yarn winding and noise reduction, and simplifying the operation of the take-up roller.

CN223481390UActive Publication Date: 2025-10-28ANHUI SHUNYUAN SMART TEXTILE CO LTD
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Patent Information

Application Number
CN202422009367.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-10-28
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Existing yarn winding devices often result in uneven and irregular accumulation of yarn on the surface of the winding roller, which affects the subsequent weaving process.

Method used

The system utilizes a take-up roller, transverse support plate, and fixed frame within a soundproof enclosure, combined with an eccentric disc and push column driven by a servo motor, along with a limit wheel assembly and movable frame, to achieve forward and backward oscillation and uniform winding of the yarn. Simultaneously, the cross slot and drive rod structure facilitate the installation and removal of the take-up roller, and a soundproof protective shell is installed within the soundproof enclosure to reduce noise.

Benefits of technology

It achieves uniform and neat winding of yarn, improves the cleanliness of yarn warping and weaving, reduces noise, and simplifies the installation and disassembly process of the take-up roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a yarn warping and weaving device which comprises a sound insulation box body, a wind-up roller, a transverse supporting plate and a fixing frame are arranged in the sound insulation box body, a first servo motor is fixedly connected to the surface of the transverse supporting plate, and an eccentric disc is fixedly connected to the rotating end of the first servo motor. A pushing column is fixedly connected to the surface of the eccentric disc, a limiting wheel set is slidably connected to the inner side of the fixing frame, a movable frame is fixedly connected to the lower surface of the limiting wheel set, a sliding groove is formed in the lower surface of the movable frame, and the pushing column is slidably connected into the sliding groove. A first servo motor works to drive an eccentric disc to rotate, the eccentric disc rotates to drive a pushing column to do circular motion, the pushing column slides in a sliding groove of a movable frame and is matched with a fixing frame to limit a limiting wheel set, and the movable frame and the limiting wheel set can be driven to do front-back reciprocating motion; therefore, the yarn can be driven to swing back and forth, and the yarn can be uniformly and neatly wound on the surface of the winding roller conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, specifically to a yarn warping and weaving device. Background Technology

[0002] A yarn warping and weaving device is a piece of equipment used in the textile industry, mainly used to neatly wind yarn onto a warp beam to facilitate the subsequent weaving process.

[0003] A search revealed CN213203318U, which discloses a warping device for canvas yarn, including a mounting frame, a yarn roll, a slide bar, and a winding roller. The yarn roll is positioned at the upper end of the mounting frame, with both ends movably connected to the mounting frame. The winding roller is positioned at the lower end of the mounting frame, and is movably connected to both ends of the mounting frame via a crossbar, with the winding roller and crossbar fitting together. The slide bar is positioned between the yarn roll and the winding roller, with both ends fixedly connected to the mounting frame. This warping device draws the canvas yarn from the yarn roll, then passes it around the slide bar, which tensions and flattens the yarn, ensuring uniform tension and even force distribution. The winding roller then winds the treated yarn to the desired length.

[0004] However, when the yarn is wound, the yarn can easily accumulate in one place on the surface of the yarn winding roller, resulting in uneven and messy winding, which needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a yarn warping and weaving device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a yarn warping and weaving device, comprising a soundproof box, wherein a take-up roller, a transverse support plate, and a fixing frame are respectively arranged inside the soundproof box, and the take-up roller is detachably and rotatably connected to the inner wall of the soundproof box, the transverse support plate and the fixing frame are both fixedly connected to the inner wall of the soundproof box, and a first servo motor is fixedly connected to the surface of the transverse support plate, an eccentric disk is fixedly connected to the rotating end of the first servo motor, a push column is fixedly connected to the surface of the eccentric disk, a limit wheel assembly is slidably connected to the inner side of the fixing frame, a movable frame is fixedly connected to the lower surface of the limit wheel assembly, and a groove is opened on the lower surface of the movable frame, the push column is slidably connected in the groove, and yarn is arranged on the surface of the take-up roller, and the yarn passes through the limit wheel assembly.

[0007] Preferably, the limiting wheel assembly includes a wheel frame, two vertical limiting wheels, and two horizontal limiting wheels. The vertical limiting wheels are vertically rotatably connected to the inner wall of the wheel frame, and the horizontal limiting wheels are horizontally rotatably connected to the inner wall of the wheel frame. The yarn is located between the two vertical limiting wheels and the two horizontal limiting wheels.

[0008] Preferably, both ends of the movable frame are fixedly connected to end blocks, the surface of the end blocks is provided with through holes, the inner wall of the through holes is slidably connected to a support rod, and the support rod is fixedly connected to the inner wall of the soundproof box.

[0009] Preferably, both ends of the take-up roller are provided with cross slots, the front surface of the soundproof box is rotatably connected to a drive rod, the end of the drive rod is fixedly connected to a first cross plate, the rear surface of the soundproof box is threadedly connected to an adjustment rod, the end of the adjustment rod is rotatably connected to a second cross plate, and both the first cross plate and the second cross plate can fit into the cross slots.

[0010] Preferably, a second servo motor is fixedly connected to the upper surface of the soundproof enclosure, a first pulley is fixedly connected to the rotating end of the second servo motor, a second pulley is fixedly connected to the end of the drive rod away from the first cross plate, and a transmission belt is fitted on the outer surfaces of the first pulley and the second pulley together.

[0011] Preferably, a soundproof protective shell is fixedly connected to the outer surface of the soundproof enclosure, and the first pulley, the second pulley, and the transmission belt are all located inside the soundproof protective shell.

[0012] Preferably, the soundproof enclosure also includes a side door, which is hinged to the left end of the soundproof enclosure.

[0013] Beneficial effects

[0014] This utility model provides a yarn warping and weaving device, which has the following beneficial effects:

[0015] 1. This yarn warping and weaving device, through the operation of the first servo motor, can drive the eccentric disk to rotate. The rotation of the eccentric disk can drive the push column to make a circular motion. The push column slides in the groove of the movable frame, and in conjunction with the fixed frame to limit the limit wheel group, it can drive the movable frame and the limit wheel group to make a back-and-forth reciprocating motion, thereby driving the yarn to swing back and forth, which facilitates the uniform and neat winding of the yarn on the surface of the take-up roller.

[0016] 2. This yarn warping and weaving device, by setting a cross slot, a drive rod, a first cross plate, an adjusting rod, and a second cross plate, allows the second cross plate to be moved away from the cross slot by rotating the adjusting rod, thus facilitating the subsequent disassembly and installation of the take-up roller.

[0017] 3. This yarn warping and weaving device, by setting up a soundproof box, can isolate dust, which not only improves the cleanliness of yarn warping and weaving, but also effectively reduces noise. Attached Figure Description

[0018] Figure 1This is a three-dimensional structural diagram of the soundproof box of a yarn warping and weaving device proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the soundproof box of a yarn warping and weaving device proposed in this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the limiting wheel group of a yarn warping and weaving device proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the first and second cross plates of the yarn warping and weaving device proposed in this utility model after they are separated from the take-up roller.

[0022] Figure 5 This is a schematic diagram of the overall three-dimensional structure of a yarn warping and weaving device proposed in this utility model.

[0023] In the diagram: 1. Soundproof enclosure; 2. Take-up roller; 3. Horizontal support plate; 4. Fixing frame; 5. First servo motor; 6. Eccentric disc; 7. Push column; 8. Limiting wheel group; 9. Movable frame; 10. Slide groove; 11. Yarn; 12. Wheel frame; 13. Vertical limiting wheel; 14. Horizontal limiting wheel; 15. End block; 16. Support rod; 17. Cross slot; 18. Drive rod; 19. First cross insert plate; 20. Adjusting rod; 21. Second cross insert plate; 22. Second servo motor; 23. First pulley; 24. Second pulley; 25. Transmission belt; 26. Soundproof protective shell; 27. Side door. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] See also Figure 1-5This utility model provides a technical solution: a yarn warping and weaving device, including a soundproof box 1. Inside the soundproof box 1 are a take-up roller 2, a transverse support plate 3, and a fixing frame 4. The take-up roller 2 is detachably and rotatably connected to the inner wall of the soundproof box 1. The transverse support plate 3 and the fixing frame 4 are both fixedly connected to the inner wall of the soundproof box 1. A first servo motor 5 is fixedly connected to the surface of the transverse support plate 3. An eccentric disk 6 is fixedly connected to the rotating end of the first servo motor 5. A push column 7 is fixedly connected to the surface of the eccentric disk 6. A limit wheel set 8 is slidably connected to the inner side of the fixing frame 4. A movable frame is fixedly connected to the lower surface of the limit wheel set 8. 9. The lower surface of the movable frame 9 is provided with a groove 10. The push column 7 is slidably connected in the groove 10. The surface of the take-up roller 2 is provided with yarn 11, and the yarn 11 passes through the limiting wheel group 8. The first servo motor 5 can drive the eccentric disk 6 to rotate. The rotation of the eccentric disk 6 can drive the push column 7 to make a circular motion. The push column 7 slides in the groove 10 of the movable frame 9. With the help of the fixed frame 4 to limit the limiting wheel group 8, the movable frame 9 and the limiting wheel group 8 can be driven to make back-and-forth reciprocating motion, thereby driving the yarn 11 to swing back and forth, which facilitates the uniform and neat winding of the yarn 11 on the surface of the take-up roller 2.

[0026] By setting up a soundproof enclosure 1, dust can be isolated, which not only improves the cleanliness of the warping and weaving of the yarn 11, but also effectively reduces noise.

[0027] The limiting wheel assembly 8 includes a wheel frame 12, two vertical limiting wheels 13 and two horizontal limiting wheels 14. The vertical limiting wheels 13 are vertically rotatably connected to the inner wall of the wheel frame 12, and the horizontal limiting wheels 14 are horizontally rotatably connected to the inner wall of the wheel frame 12. The yarn 11 is located between the two vertical limiting wheels 13 and the two horizontal limiting wheels 14. By setting the limiting wheel frame 12, the yarn 11 can be limited by the two vertical limiting wheels 13 and the two horizontal limiting wheels 14. Moreover, by rotating the vertical limiting wheels 13 and the horizontal limiting wheels 14, the wear on the surface of the yarn 11 can be reduced.

[0028] Both ends of the movable frame 9 are fixedly connected to end blocks 15. The surface of the end block 15 is provided with through holes, and the inner wall of the through holes is slidably connected to a support rod 16. The support rod 16 is fixedly connected to the inner wall of the soundproof box 1. By setting the end blocks 15 and the support rod 16, the movement of the movable frame 9 can be made more stable by using the end blocks 15 to slide on the surface of the support rod 16, so that the yarn 11 is wound more neatly.

[0029] Both ends of the take-up roller 2 are provided with cross slots 17. The front surface of the soundproof box 1 is rotatably connected to a drive rod 18. The end of the drive rod 18 is fixedly connected to a first cross plate 19. The rear surface of the soundproof box 1 is threadedly connected to an adjusting rod 20. The end of the adjusting rod 20 is rotatably connected to a second cross plate 21. Both the first cross plate 19 and the second cross plate 21 can fit into the cross slots 17.

[0030] By setting up a cross slot 17, a drive rod 18, a first cross insert plate 19, an adjusting rod 20, and a second cross insert plate 21, the second cross insert plate 21 can be moved away from the cross slot 17 by rotating the adjusting rod 20, thus facilitating the subsequent disassembly and installation of the take-up roller 2.

[0031] A second servo motor 22 is fixedly connected to the upper surface of the soundproof enclosure 1. A first pulley 23 is fixedly connected to the rotating end of the second servo motor 22. A second pulley 24 is fixedly connected to the end of the drive rod 18 away from the first cross plate 19. A transmission belt 25 is fitted on the outer surfaces of the first pulley 23 and the second pulley 24.

[0032] The outer surface of the soundproof enclosure 1 is fixedly connected to a soundproof protective shell 26, and the first pulley 23, the second pulley 24 and the transmission belt 25 are all located inside the soundproof protective shell 26.

[0033] The soundproof enclosure 1 also includes a side door 27, which is hinged to the left end of the soundproof enclosure 1. By setting the side door 27, the winding roller 2 can be easily disassembled and replaced after the side door 27 is opened.

[0034] Working principle: When the yarn warping and weaving device is in use, the second servo motor 22 drives the first pulley 23 to rotate, and the transmission belt 25 drives the second pulley 24 to rotate. The rotation of the second pulley 24 drives the drive rod 18 to rotate, and the rotation of the drive rod 18 drives the first cross plate 19 to rotate. When the first cross plate 19 is inserted into the cross slot 17, the rotation of the first cross plate 19 drives the take-up roller 2 to rotate, thereby taking up the yarn 11. At the same time, the first servo motor 5 drives the eccentric disk 6 to rotate, and the rotation of the eccentric disk 6 drives the push column 7 to perform circumferential motion. The push column 7 slides in the groove 10 of the movable frame 9, and the fixed frame 4 limits the limit wheel group 8, which drives the movable frame 9 and the limit wheel group 8 to perform back-and-forth reciprocating motion, thereby driving the yarn 11 to swing back and forth, which facilitates the uniform and neat winding of the yarn 11 on the surface of the take-up roller 2.

[0035] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A yarn warping and weaving device, comprising a soundproof enclosure (1), characterized in that: The soundproof box (1) is equipped with a take-up roller (2), a transverse support plate (3) and a fixing frame (4) respectively. The take-up roller (2) is detachably and rotatably connected to the inner wall of the soundproof box (1). The transverse support plate (3) and the fixing frame (4) are both fixedly connected to the inner wall of the soundproof box (1). The surface of the transverse support plate (3) is fixedly connected to a first servo motor (5). The rotating end of the first servo motor (5) is fixedly connected to an eccentric disk (6). The surface of the eccentric disk (6) is fixedly connected to a push column (7). The inner side of the fixing frame (4) is slidably connected to a limit wheel group (8). The lower surface of the limit wheel group (8) is fixedly connected to a movable frame (9). The lower surface of the movable frame (9) is provided with a groove (10). The push column (7) is slidably connected in the groove (10). The surface of the take-up roller (2) is provided with yarn (11), and the yarn (11) passes through the limit wheel group (8).

2. The yarn warping and weaving device according to claim 1, characterized in that: The limiting wheel assembly (8) includes a wheel frame (12), two vertical limiting wheels (13) and two horizontal limiting wheels (14). The vertical limiting wheels (13) are vertically rotatably connected to the inner wall of the wheel frame (12), and the horizontal limiting wheels (14) are horizontally rotatably connected to the inner wall of the wheel frame (12). The yarn (11) is located between the two vertical limiting wheels (13) and the two horizontal limiting wheels (14).

3. The yarn warping and weaving device according to claim 1, characterized in that: Both ends of the movable frame (9) are fixedly connected to end blocks (15). The surface of the end block (15) is provided with a through hole. A support rod (16) is slidably connected to the inner wall of the through hole, and the support rod (16) is fixedly connected to the inner wall of the soundproof box (1).

4. The yarn warping and weaving device according to claim 1, characterized in that: Both ends of the take-up roller (2) are provided with cross slots (17). The front surface of the soundproof box (1) is rotatably connected to a drive rod (18). The end of the drive rod (18) is fixedly connected to a first cross plate (19). The rear surface of the soundproof box (1) is threadedly connected to an adjusting rod (20). The end of the adjusting rod (20) is rotatably connected to a second cross plate (21). Both the first cross plate (19) and the second cross plate (21) can fit into the cross slots (17).

5. A yarn warping and weaving device according to claim 4, characterized in that: The upper surface of the soundproof enclosure (1) is fixedly connected to a second servo motor (22), the rotating end of the second servo motor (22) is fixedly connected to a first pulley (23), the end of the drive rod (18) away from the first cross plate (19) is fixedly connected to a second pulley (24), and the outer surfaces of the first pulley (23) and the second pulley (24) are jointly fitted with a transmission belt (25).

6. A yarn warping and weaving device according to claim 5, characterized in that: The outer surface of the soundproof enclosure (1) is fixedly connected to a soundproof protective shell (26), and the first pulley (23), the second pulley (24) and the transmission belt (25) are all located inside the soundproof protective shell (26).

7. A yarn warping and weaving device according to claim 4, characterized in that: The soundproof enclosure (1) also includes a side door (27), which is hinged to the left end of the soundproof enclosure (1).

Citation Information

Patent Citations

  • Warping device for canvas yarns

    CN213203318U