Tufted carpet surface treatment device

Abstract

The utility model relates to the technical field of carpet surface treatment, in particular to a tufted carpet surface treatment device which comprises a spraying mechanism, a scrubbing mechanism, a blow-drying mechanism and an operation box, carpets are conveyed into the operation box at a constant speed through a carpet conveying belt arranged in the operation box, inconvenience caused by manual movement is avoided, and the working efficiency is improved. Through a water storage tank, a water pump, a water conveying hose, an electric lifting rod, a water outlet pipe and a spraying head arranged on the spraying mechanism, the water pump is started to work, so that water in the water storage tank is pumped into the water conveying hose and the water outlet pipe and finally sprayed to the carpet surface through the spraying head, and the carpet surface wetting effect is achieved. At the moment, the servo motor drives the rotating rod and the bristle plate to rotate continuously, the brushing effect on the surface of the carpet is achieved, and compared with a conventional wind power dust removal mode, the cleaning effect is better. And through an air heater, an air guide pipe and an air outlet head arranged on the blow-drying mechanism, after the carpet is cleaned, the carpet enters the bottom area of the air outlet head, and the carpet surface drying efficiency can be improved under the combined action of wind power and heat.

Description

Technical Field

[0001] This utility model relates to the field of carpet surface treatment technology, specifically to a tufted carpet surface treatment device. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemically synthesized fibers, through hand or machine processes of weaving, tufting, or spinning. They are one of the world's oldest and most traditional categories of arts and crafts. Covering the floors of residences, hotels, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, and airplanes, they provide noise reduction, heat insulation, decorative effects, improved foot feel, slip prevention, and protection against air pollution. In residential areas, they are used in kitchens, bedrooms, bedside areas, coffee tables and sofas, bathrooms, and living rooms. Machine-made carpets are created by mechanically tufting pile onto a chemical fiber fabric base, forming a loop pile or cut pile surface. Cleaning and finishing processes are required during carpet manufacturing.

[0003] As disclosed in CN205134053U, a carpet surface tufting treatment device includes a carpet shelf with supports on both sides. Multiple rotating shafts are mounted on the shelf surface, and a conveyor belt is fitted onto each shaft. A horizontal plate is mounted on each support, and longitudinal guide rails extending along its length are also mounted on the support. The two ends of the horizontal plate contact the longitudinal guide rails. A transverse guide rail extending along the length of the horizontal plate is also mounted on the horizontal plate, and a sliding plate is mounted on the transverse guide rail. One side of the sliding plate is connected to the support via a telescopic cylinder. A dust-blowing box is fixed on the sliding plate, and the dust-blowing box has multiple dust-blowing rods positioned towards the conveyor belt. When the ends of the dust-blowing rods contact the surface of the tufted carpet on the conveyor belt, the telescopic cylinder drives the sliding plate and the dust-blowing box to slide back and forth on the horizontal plate. The dust-blowing rods comb the surface of the tufted carpet. During the combing process, the dust-blowing box sprays air onto the tufted carpet through the dust-blowing rods to remove impurities and dust from the surface of the tufted carpet, ensuring the quality of the tufted carpet. However, the wind-powered dust removal method of this utility model is not convenient for removing stubborn stains from carpets, and its treatment is limited. Therefore, we propose a tufted carpet surface treatment device, which solves the problem of incomplete cleaning of this utility model and improves its practical effect. Utility Model Content

[0004] The purpose of this invention is to provide a tufted carpet surface treatment device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A tufted carpet surface treatment device includes a spraying mechanism, a brushing mechanism, a drying mechanism, and a work box. The brushing mechanism is located at the bottom of the spraying mechanism, and the drying mechanism is located on one side of the brushing mechanism. The spraying mechanism includes a water storage tank, a water pump, a water supply hose, an electric lifting rod, a water outlet pipe, and spray heads. The water storage tank is fixedly installed on the top of the work box. The input end of the water pump is connected to the outlet of the water storage tank, and its output end is connected to the top of the water supply hose. The bottom end of the water supply hose is connected to the water outlet pipe, and several spray heads are provided at the bottom of the water outlet pipe. The top of the electric lifting rod is fixedly installed at the top of the work box, and its bottom end is fixedly connected to the water outlet pipe. The brushing mechanism includes a servo motor, a rotating rod, a brush plate, and mounting bolts. The output end of the servo motor is fixedly connected to one end of the rotating rod, and the other end of the rotating rod is rotatably connected to the inner wall of the work box. The brush plate is fixedly installed on both sides of the rotating rod by mounting bolts. The drying mechanism includes a hot air blower, an air guide pipe, and an air outlet.

[0007] Preferably, one end of the air duct is fixedly connected to the output end of the hot air blower, and the other end is fixedly installed on the inner wall of the work box. Several air outlets are provided at the bottom end of the air duct.

[0008] Preferably, the rotating rod is installed directly below the spray head, and the brush plate is provided with a plurality of bristles, which are in contact with the carpet surface.

[0009] Preferably, the work box is equipped with a carpet conveyor belt, and the surface of the carpet conveyor belt is provided with a number of filter holes.

[0010] Preferably, the spraying mechanism further includes a water collection tank, an inclined guide plate, a filter screen, a drain pipe, and a drain valve.

[0011] Preferably, the water collection tank is located at the bottom of the carpet conveyor belt, and an inclined guide plate is provided at the bottom of the water collection tank.

[0012] Preferably, the filter screen is installed at the top of the water collection tank, the drain pipe is located at the bottom of the water collection tank, and the drain pipe is equipped with a drain valve.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This tufted carpet surface treatment device uses a carpet conveyor belt inside the work box to uniformly transport the carpet to the work area, eliminating the inconvenience of manual movement. The spray mechanism includes a water tank, water pump, water hose, electric lifting rod, water outlet pipe, and spray heads. Activating the water pump pumps water from the tank into the hose and outlet pipe, which is then sprayed onto the carpet surface to achieve a wetting effect. Simultaneously, a servo motor drives a rotating rod and brush plate to continuously rotate, achieving a brushing effect on the carpet surface. Compared to conventional wind-powered dust removal methods, this device offers superior cleaning results.

[0015] 2. This tufted carpet surface treatment device, through a drying mechanism consisting of a hot air blower, air duct, and air outlet, allows the carpet to enter the area at the bottom of the air outlet after cleaning. Due to the combined effect of airflow and heat, the carpet surface drying efficiency is accelerated. A water collection tank, filter, and drain pipe located at the bottom of the carpet conveyor belt collect the cleaning wastewater, allowing for centralized discharge and recycling, thus improving the device's practicality. Attached Figure Description

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the air outlet and spray head structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the carpet conveyor belt structure of this utility model.

[0020] In the diagram: 100, work box; 101, carpet conveyor belt; 102, filter hole; 200, water storage tank; 201, water pump; 202, water delivery hose; 203, electric lifting rod; 204, water outlet pipe; 205, spray head; 206, water collection tank; 207, inclined guide plate; 208, filter screen; 209, drain pipe; 210, drain valve; 300, servo motor; 301, rotating rod; 302, brush plate; 303, brush bristles; 304, mounting bolts; 400, hot air blower; 401, air duct; 402, air outlet. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 As shown, this utility model provides a technical solution:

[0023] A tufted carpet surface treatment device includes a spraying mechanism, a brushing mechanism, a drying mechanism, and a work box 100. The brushing mechanism is located at the bottom of the spraying mechanism, and the drying mechanism is located on one side of the brushing mechanism. The spraying mechanism includes a water storage tank 200, a water pump 201, a water supply hose 202, an electric lifting rod 203, a water outlet pipe 204, and a spray head 205. The water storage tank 200 is fixedly installed on the top of the work box 100. The input end of the water pump 201 is connected to the outlet of the water storage tank 200, and its output end is connected to the top of the water supply hose 202. The bottom end of the water supply hose 202 is connected to the water outlet pipe 204. Several spray heads 205 are provided at the bottom of 204. The top of the electric lifting rod 203 is fixedly installed inside the top of the work box 100, and its bottom is fixedly connected to the water outlet pipe 204. The brushing mechanism includes a servo motor 300, a rotating rod 301, a brush plate 302, and mounting bolts 304. The output end of the servo motor 300 is fixedly connected to one end of the rotating rod 301, and the other end of the rotating rod 301 is rotatably connected to the inner wall of the work box 100. The brush plate 302 is fixedly installed on both sides of the rotating rod 301 by mounting bolts 304. The drying mechanism includes a hot air blower 400, an air duct 401, and an air outlet 402.

[0024] In this embodiment, preferably, one end of the air duct 401 is fixedly connected to the output end of the hot air blower 400, and the other end is fixedly installed on the inner wall of the work box 100. A plurality of air outlets 402 are provided at the bottom end of the air duct 401.

[0025] In this embodiment, preferably, the rotating rod 301 is installed directly below the spray head 205, and the brush plate 302 is provided with a plurality of bristles 303, and the bristles 303 are in contact with the carpet surface.

[0026] In this embodiment, preferably, the work box 100 is provided with a carpet conveyor belt 101 inside, and the surface of the carpet conveyor belt 101 is provided with a plurality of filter holes 102.

[0027] In this embodiment, preferably, the spraying mechanism further includes a water collection tank 206, an inclined guide plate 207, a filter screen 208, a drain pipe 209, and a drain valve 210.

[0028] In this embodiment, preferably, the water collection tank 206 is located at the bottom of the carpet conveyor belt 101, and the bottom end of the water collection tank 206 is provided with an inclined guide plate 207.

[0029] In this embodiment, preferably, the filter screen 208 is installed at the top of the water collection tank 206, the drain pipe 209 is located at the bottom of the water collection tank 206, and the drain pipe 209 is equipped with a drain valve 210.

[0030] In this embodiment, a tufted carpet surface treatment device is used. The carpet is conveyed at a constant speed to the working area via a carpet conveyor belt 101 inside the working box 100, eliminating the inconvenience of manual movement. A water tank 200, water pump 201, water hose 202, electric lifting rod 203, water outlet pipe 204, and spray head 205 are configured in the spray mechanism. Activating the water pump 201 pumps water from the water tank 200 into the water hose 202 and water outlet pipe 204, and finally sprays it onto the carpet surface from the spray head 205, achieving a carpet surface wetting effect. Meanwhile, a servo motor 300 drives the rotating rod 301 and the brush plate 302 to rotate continuously, achieving a carpet surface brushing effect. Compared to conventional wind-powered dust removal methods, the cleaning effect is better. The hot air blower 400, air duct 401, and air outlet 402, all part of the drying mechanism, allow the carpet to dry quickly after cleaning. The combined effect of airflow and heat accelerates the drying process. The wastewater, collected by the water collection tank 206, filter 208, and drain pipe 209 at the bottom of the carpet conveyor belt 101, can be collected and centrally discharged for recycling, thus improving the device's practicality.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tufted carpet surface treatment device, comprising a spraying mechanism, a brushing mechanism, a drying mechanism, and a work box (100), characterized in that: The scrubbing mechanism is located at the bottom of the spraying mechanism, and the drying mechanism is located on one side of the scrubbing mechanism. The spraying mechanism includes a water tank (200), a water pump (201), a water hose (202), an electric lifting rod (203), a water outlet pipe (204), and spray heads (205). The water tank (200) is fixedly installed on the top of the work box (100). The input end of the water pump (201) is connected to the outlet of the water tank (200), and its output end is connected to the top of the water hose (202). The bottom end of the water hose (202) is connected to the water outlet pipe (204), and the bottom end of the water outlet pipe (204) is provided with several spray heads (205). The top end of the lifting rod (203) is fixedly installed inside the top of the work box (100), and its bottom end is fixedly connected to the water outlet pipe (204). The brushing mechanism includes a servo motor (300), a rotating rod (301), a brush plate (302), and mounting bolts (304). The output end of the servo motor (300) is fixedly connected to one end of the rotating rod (301), and the other end of the rotating rod (301) is rotatably connected to the inner wall of the work box (100). The brush plate (302) is fixedly installed on both sides of the rotating rod (301) by mounting bolts (304). The drying mechanism includes a hot air blower (400), an air duct (401), and an air outlet (402).

2. The tufted carpet surface treatment device according to claim 1, characterized in that: One end of the air duct (401) is fixedly connected to the output end of the hot air blower (400), and the other end is fixedly installed on the inner wall of the work box (100). Several air outlets (402) are provided at the bottom end of the air duct (401).

3. The tufted carpet surface treatment device according to claim 1, characterized in that: The rotating rod (301) is installed directly below the spray head (205), and the brush plate (302) is provided with a plurality of bristles (303), and the bristles (303) are in contact with the carpet surface.

4. The tufted carpet surface treatment device according to claim 1, characterized in that: The work box (100) is equipped with a carpet conveyor belt (101) inside, and the surface of the carpet conveyor belt (101) is provided with a number of filter holes (102).

5. The tufted carpet surface treatment device according to claim 1, characterized in that: The spraying mechanism also includes a water collection tank (206), an inclined guide plate (207), a filter screen (208), a drain pipe (209), and a drain valve (210).

6. The tufted carpet surface treatment apparatus according to claim 5, characterized in that: The water collection tank (206) is located at the bottom of the carpet conveyor belt (101), and an inclined guide plate (207) is provided at the bottom of the water collection tank (206).

7. The tufted carpet surface treatment device according to claim 5, characterized in that: The filter screen (208) is installed at the top of the water collection tank (206), the drain pipe (209) is located at the bottom of the water collection tank (206), and the drain pipe (209) is equipped with a drain valve (210).

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