Tunnel heat preservation section construction trolley

By designing working platforms for the top and sides of the tunnel on the tunnel construction trolley, and using telescopic rods and limit frames to keep the platforms level, the problem of inconvenient construction of insulation boards on both sides of the tunnel was solved, achieving efficient and safe construction of the entire tunnel cross section.

CN223482676UActive Publication Date: 2025-10-28SINTSZYAN TRANSPORTEJSHN KONSTRAKSHN GRUP KO LTD
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Patent Information

Application Number
CN202423043784.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing tunnel construction trolleys can only construct insulation panels on the top surface of the tunnel. The construction of insulation panels on both sides of the tunnel is inconvenient, resulting in low construction efficiency and safety risks.

Method used

A tunnel insulation section construction trolley was designed, equipped with a first working platform for the construction of insulation boards at the top of the tunnel and a second working platform for the construction of insulation boards on the sides of the tunnel. The horizontality and stability of the platform are ensured by telescopic rods and limit frames, ensuring the safety and reliability of the construction process.

Benefits of technology

The construction of the insulation section of the entire tunnel cross section was realized, which improved construction efficiency and safety. It can adapt to uneven ground and longitudinal slope environments, and ensure the stability of insulation boards and personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a construction trolley for a tunnel heat preservation section. The construction trolley comprises a trolley frame body, a first working platform and a second working platform. Walking wheels used for walking are arranged at the bottom of the trolley frame body, the first working platform comprises a first bearing platform and a first telescopic rod, one end of the first bearing platform is hinged to the trolley frame body, one end of the first telescopic rod is hinged to the trolley frame body, and the other end of the first telescopic rod is hinged to the first bearing platform. The second working platform comprises a second bearing platform and a second telescopic rod, one end of the second bearing platform is hinged to the trolley frame body, one end of the second telescopic rod is hinged to the trolley frame body, and the other end of the second telescopic rod is hinged to the second bearing platform. According to the tunnel heat preservation section construction trolley, the heat preservation section of the whole section of a tunnel can be constructed, convenience and efficiency of construction of the tunnel heat preservation section are guaranteed, the platform can be adjusted to be kept horizontal for the situation that the ground of the tunnel is uneven, and safety and reliability of the construction process are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of tunnel construction technology, specifically to a tunnel insulation section construction trolley. Background Technology

[0002] Due to the complex terrain in western China, high-altitude and frigid mountain roads are common. Because of the unique environment of these plateau and high-altitude areas, varying degrees of frost damage have occurred in the constructed road tunnels.

[0003] To prevent frost damage from extreme cold, a common method is to install an insulation layer between the secondary lining and the waterproofing liner. For example, in the Kangxiwa Tunnel project of the G580 Hotan section highway construction project, a rigid polyurethane insulation layer was installed on the surface of the secondary lining, and then a polymer mortar plastering + fiber reinforced board fireproof layer was installed on the outside of the insulation layer, which also served as interior decoration of the tunnel.

[0004] For the construction of tunnel insulation sections, insulation sections need to be installed on the sides and top of the tunnel. However, the existing tunnel construction trolleys have a construction platform on the top of the trolley. The construction platform can only install insulation boards on the top of the tunnel, and it is inconvenient to install insulation boards on the sides of the tunnel. Utility Model Content

[0005] Therefore, it is necessary to provide a tunnel insulation section construction trolley to address the problem that traditional tunnel construction trolleys can only install insulation boards on the top surface of the tunnel, and it is inconvenient to install insulation boards on the sides of the tunnel.

[0006] A tunnel insulation section construction trolley, comprising:

[0007] The trolley frame has wheels at its bottom for movement.

[0008] A first working platform, located on top of the trolley frame, is used for constructing tunnel roof insulation panels. The first working platform includes a first load-bearing platform and a first telescopic rod. One end of the first load-bearing platform is hinged to the trolley frame, and one end of the first telescopic rod is hinged to the trolley frame; the other end of the first telescopic rod is hinged to the first load-bearing platform.

[0009] The second working platform is located on the side of the trolley frame and is used for constructing tunnel side insulation panels. The second working platform includes a second bearing platform and a second telescopic rod. One end of the second bearing platform is hinged to the trolley frame, one end of the second telescopic rod is hinged to the trolley frame, and the other end of the second telescopic rod is hinged to the second bearing platform.

[0010] In one embodiment, a first guardrail is provided around the perimeter of the first carrying platform.

[0011] In one embodiment, the second bearing platform is provided with a second guardrail around its perimeter, and the side of the second guardrail opposite to the side of the tunnel is provided with a gap for construction.

[0012] In one embodiment, the trolley frame is provided with a first ladder connecting the ground and the second work platform, and a second ladder connecting the second work platform and the first work platform.

[0013] In one embodiment, each side of the trolley frame is provided with two sets of the second working platforms, and the two sets of the second working platforms are spaced apart in the vertical direction.

[0014] In one embodiment, two sets of the second working platforms distributed in the vertical direction are connected by a third ladder.

[0015] In one embodiment, the trolley frame is provided with a first limiting frame, and the other end of the first bearing platform is inserted into the first limiting frame.

[0016] In one embodiment, the trolley frame is provided with a second limiting frame, and the other end of the second bearing platform is inserted into the second limiting frame.

[0017] The aforementioned tunnel insulation section construction trolley features a first working platform on top of the trolley frame for installing insulation panels on the tunnel ceiling, and a second working platform on the side of the trolley frame for installing insulation panels on the tunnel sides. Therefore, the tunnel insulation section construction trolley can install insulation panels across the entire tunnel cross-section, ensuring convenient and efficient construction. Furthermore, to address uneven tunnel surfaces, the first telescopic rod can adjust the first load-bearing platform to maintain level, and the second telescopic rod can adjust the second load-bearing platform to maintain level, thereby ensuring the safety of the insulation panels stored on the trolley and the personnel, and guaranteeing a safe and reliable construction process. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model, the accompanying drawings used in the specific embodiments will be briefly described below. In all the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a schematic diagram of the structure of the tunnel insulation section construction trolley in one embodiment;

[0020] Figure 2 for Figure 1 A schematic diagram of the structure of the first working platform in the middle;

[0021] Figure 3 for Figure 2 Top view of the first working platform in the middle;

[0022] Figure 4 for Figure 2 A schematic diagram showing the cooperation between the first load-bearing platform and the first limiting frame;

[0023] Figure 5 for Figure 1 A schematic diagram of the structure of the second working platform;

[0024] Figure 6 for Figure 5 Top view of the second working platform;

[0025] Figure 7 for Figure 5 A schematic diagram showing the cooperation between the second load-bearing platform and the second limiting frame.

[0026] Figure label:

[0027] 10-Car frame, 12-Walking wheel, 14-Vertical rod, 16-Horizontal beam, 18-Diagonal brace, 20-First working platform, 21-First load-bearing platform, 22-First telescopic rod, 23-First limiting frame, 24-First roller, 25-First guardrail, 30-Second working platform, 31-Second load-bearing platform, 32-Second telescopic rod, 33-Second limiting frame, 34-Second roller, 35-Second guardrail, 41-First ladder, 42-Second ladder, 43-Third ladder. Detailed Implementation

[0028] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0031] Please see Figure 1 One embodiment of the tunnel insulation section construction trolley includes a trolley frame 10, a first working platform 20 and a second working platform 30.

[0032] The trolley frame 10 supports other components of the trolley. The bottom of the trolley frame 10 is equipped with wheels 12 for movement, facilitating positioning adjustments within the tunnel. In one embodiment, the trolley frame 10 is assembled from vertical rods 14 and horizontal beams 16 to form a support structure. The trolley frame 10 is provided with diagonal braces 18, which connect the vertical rods 14 and horizontal beams 16 to enhance the strength of the trolley frame 10.

[0033] The first working platform 20 is located on top of the trolley frame 10 and is used for installing insulation panels on the tunnel roof. The second working platform 30 is located on the side of the trolley frame 10 and is used for installing insulation panels on the tunnel sides. The second working platforms 30 are symmetrically arranged on both sides of the trolley frame 10 to install insulation panels on both sides of the tunnel and to maintain the stability of the trolley.

[0034] The first working platform 20 on the top of the trolley frame 10 can be used to construct the insulation board on the top of the tunnel, and the second working platform 30 on the side of the trolley frame 10 can be used to construct the insulation board on the side of the tunnel. Therefore, the tunnel insulation section construction trolley can construct the insulation section of the entire cross section of the tunnel, ensuring the convenience and efficiency of the tunnel insulation section construction.

[0035] In one embodiment, when the tunnel surface is uneven or the tunnel has a longitudinal slope, the front and rear of the construction trolley are at different heights, causing the first working platform 20 and the second working platform 30 to be tilted. The insulation boards piled on the first working platform 20 and the second working platform 30 are prone to slipping off, and the construction workers are also prone to losing their balance, which can easily lead to safety risks.

[0036] Therefore, please refer to Figures 2 to 4 The first working platform 20 includes a first supporting platform 21 and a first telescopic rod 22. One end of the first supporting platform 21 is hinged to the trolley frame 10. One end of the first telescopic rod 22 is hinged to the trolley frame 10, and the other end of the first telescopic rod 22 is hinged to the first supporting platform 21. By extending and retracting the first telescopic rod 22, the first supporting platform 21 can be driven to rotate around the hinge point to keep the first supporting platform 21 in a horizontal state.

[0037] In one embodiment, the trolley frame 10 is provided with a first limiting frame 23, and the other end of the first supporting platform 21 is inserted into the first limiting frame 23. The first limiting frame 23 can limit and guide the rotation of the first supporting platform 21, ensuring the stability of the movement of the first supporting platform 21, preventing swaying during the movement of the first supporting platform 21, and ensuring the safety of items and personnel on the platform. Furthermore, the end of the first supporting platform 21 inserted into the first limiting frame 23 is provided with a first roller 24. The first roller 24 contacts the inner wall of the first limiting frame 23, which can ensure the smooth movement of the first supporting platform 21 within the first limiting frame 23.

[0038] Specifically in this embodiment, the two ends of the first bearing platform 21 are respectively supported on two crossbeams 16, and the first bearing platform 21 is hinged to one of the crossbeams 16. The first limiting frame 23 is provided on the other crossbeam 16. The first telescopic rod 22 is hinged to the vertical rod 14. Bailey panels are laid on the first bearing platform 21 to form a platform.

[0039] Please see Figures 5 to 7 The second working platform 30 includes a second supporting platform 31 and a second telescopic rod 32. One end of the second supporting platform 31 is hinged to the trolley frame 10, and one end of the second telescopic rod 32 is hinged to the trolley frame 10. The other end of the second telescopic rod 32 is hinged to the second supporting platform 31. By extending and retracting the second telescopic rod 32, the second supporting platform 31 can be driven to rotate around the hinge point to keep the second supporting platform 31 in a horizontal state.

[0040] In one embodiment, the trolley frame 10 is provided with a second limiting frame 33, and the other end of the second bearing platform 31 is inserted into the second limiting frame 33. The second limiting frame 33 can limit and guide the rotation of the second bearing platform 31, ensuring the stability of the movement of the second bearing platform 31, preventing swaying during the movement of the second bearing platform 31, and ensuring the safety of items and personnel on the platform. Furthermore, the end of the second bearing platform 31 inserted into the second limiting frame 33 is provided with a second roller 34. The second roller 34 contacts the inner wall of the second limiting frame 33, which can ensure the smooth movement of the second bearing platform 31 within the second limiting frame 33.

[0041] Specifically in this embodiment, the side of the trolley frame 10 extends outward to form two supporting crossbeams 16. The two ends of the second bearing platform 31 are supported on the two crossbeams 16. One end of the second bearing platform 31 is hinged to one of the crossbeams 16. The second limiting frame 33 is provided on the other crossbeam 16. The second vertical rod 14 is hinged to the vertical rod 14. Bailey panels are laid on the second bearing platform 31 to form a platform.

[0042] Therefore, even if the trolley is located on uneven ground, the first telescopic rod 22 and the second telescopic rod 32 of the trolley can be extended and retracted to make the first working platform 20 and the second working platform 30 level, ensuring the safety of the insulation boards and personnel stored on the trolley, and ensuring the safety and reliability of the construction process.

[0043] In one embodiment, both the first telescopic rod 22 and the second telescopic rod 32 are electrically operated actuators. It is understood that in other embodiments, the first telescopic rod 22 and the second telescopic rod 32 may also employ other structures capable of telescopic movement, such as hydraulic cylinders, pneumatic cylinders, and lead screws. The structures of the first telescopic rod 22 and the second telescopic rod 32 may be the same or different. In this embodiment, the structure of the first telescopic rod 22 and the second telescopic rod 32 facilitates circuit design and connection.

[0044] Please refer to it again. Figure 1 In one embodiment, a first guardrail 25 is provided around the periphery of the first bearing platform 21. The first guardrail 25 is used to protect the first working platform 20, which can ensure the safety of the workers on the first working platform 20 and also prevent the insulation board from falling off the first working platform 20.

[0045] In one embodiment, a second guardrail 35 is provided around the perimeter of the second support platform 31, and a gap for construction is provided on the side of the second guardrail 35 opposite to the tunnel side. The second guardrail 35 can protect the second working platform 30, ensuring the safety of workers on the second working platform 30. Simultaneously, workers on the second working platform 30 can install insulation panels on the tunnel sidewall through the gap, preventing the guardrail from interfering with the insulation panel installation.

[0046] In one embodiment, each side of the trolley frame 10 is provided with two sets of second working platforms 30, which are designed to be alternately high and low along the vertical direction. The second working platform 30 located on the ground can be used to install insulation boards on the tunnel side near the bottom, while the second working platform 30 located on the higher ground can be used to install insulation boards on the middle part of the tunnel side, thus avoiding the inability of workers to install the higher insulation boards on the tunnel side due to insufficient height.

[0047] In one embodiment, the trolley frame 10 is provided with a first ladder 41 connecting the ground and the second work platform 30, allowing workers to climb from the ground onto the second work platform 30 via the first ladder 41. The trolley frame 10 is also provided with a second ladder 42 connecting the second work platform 30 and the first work platform 20. Workers on the second work platform 30 can climb onto the first work platform 20 via the second ladder 42. The two sets of second work platforms 30 distributed vertically are connected by a third ladder 43, enabling communication between the upper and lower levels of the second work platforms 30.

[0048] The aforementioned tunnel insulation section construction trolley features a first working platform 20 on top of the trolley frame 10 for installing insulation panels on the tunnel ceiling, and a second working platform 30 on the side of the trolley frame 10 for installing insulation panels on the tunnel sides. Therefore, the tunnel insulation section construction trolley can install insulation panels across the entire tunnel cross-section, ensuring convenient and efficient construction. Furthermore, to address uneven ground conditions, the first telescopic rod 22 can adjust the first load-bearing platform 21 to maintain horizontality, and the second telescopic rod 32 can adjust the second load-bearing platform 31 to maintain horizontality, thereby ensuring the safety of the insulation panels stored on the trolley and the personnel, and guaranteeing a safe and reliable construction process.

[0049] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A construction trolley for a tunnel insulation section, characterized in that, include: The trolley frame has wheels at its bottom for movement. A first working platform, located on top of the trolley frame, is used for constructing tunnel roof insulation panels. The first working platform includes a first load-bearing platform and a first telescopic rod. One end of the first load-bearing platform is hinged to the trolley frame, and one end of the first telescopic rod is hinged to the trolley frame; the other end of the first telescopic rod is hinged to the first load-bearing platform. The second working platform is located on the side of the trolley frame and is used for constructing tunnel side insulation panels. The second working platform includes a second bearing platform and a second telescopic rod. One end of the second bearing platform is hinged to the trolley frame, one end of the second telescopic rod is hinged to the trolley frame, and the other end of the second telescopic rod is hinged to the second bearing platform.

2. The tunnel insulation section construction trolley according to claim 1, characterized in that, The first guardrail is provided around the perimeter of the first bearing platform.

3. The tunnel insulation section construction trolley according to claim 1, characterized in that, The second bearing platform is provided with a second guardrail around its perimeter, and the side of the second guardrail opposite to the side of the tunnel is provided with a gap for construction.

4. The tunnel insulation section construction trolley according to claim 1, characterized in that, The trolley frame is provided with a first ladder connecting the ground and the second working platform, and a second ladder connecting the second working platform and the first working platform.

5. The tunnel insulation section construction trolley according to claim 1, characterized in that, Two sets of the second working platforms are provided on each side of the trolley frame, and the two sets of the second working platforms are spaced apart in the vertical direction.

6. The tunnel insulation section construction trolley according to claim 5, characterized in that, The two sets of the second working platforms, distributed vertically, are connected by a third ladder.

7. The tunnel insulation section construction trolley according to claim 1, characterized in that, The trolley frame is provided with a first limiting frame, and the other end of the first bearing platform is inserted into the first limiting frame.

8. The tunnel insulation section construction trolley according to claim 1, characterized in that, The trolley frame is provided with a second limiting frame, and the other end of the second bearing platform is inserted into the second limiting frame.