Particle filtering device for diesel engine DPF ceramic

By improving the structural design of the diesel particulate filter device and utilizing a combination of a mounting plate and multiple components, convenient installation and disassembly are achieved, solving the problem of cumbersome installation of existing devices and improving the stability and protection of the device.

CN223482739UActive Publication Date: 2025-10-28YIXING SILK DRAGON POTTERY
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Patent Information

Application Number
CN202422965292.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing diesel particulate filter devices require tools and bolts during installation, which makes installation cumbersome and easily scratches the device.

Method used

The combination design of mounting plate, filter device, convex block, vertical block, pull block, clamping block, disc, flange, connecting pipe, sleeve, ring, connecting rod, positioning block and support ring is adopted, which can be easily installed and disassembled through simple operation.

Benefits of technology

The installation process is simplified, the stability of the device is improved, and scratches on the device by tools and bolts are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a diesel engine DPF ceramic particle filtering device which comprises a mounting plate, a filtering device body is arranged at the bottom of the mounting plate, a protruding block is fixedly connected to the top of the filtering device body, vertical blocks are arranged at the four corners in the protruding block, and the tops of the vertical blocks penetrate to the top of the protruding block and are fixedly connected with the bottom of the mounting plate. The pull block is moved rightwards to enable the clamping block to be separated from the clamping groove, then the supporting ring is rotated, the resilience force of the tension spring drives the positioning block to move towards the inner side, the positioning block is separated from the positioning groove, the positioning block is clamped into the groove, at the moment, the filtering device is pulled downwards, and then the filtering device can be disassembled. The particle filtering device for the diesel engine DPF ceramic has the advantages that the particle filtering device is convenient to install, the stability of the particle filtering device is improved, meanwhile, the installation process is simple, and the particle filtering device is prevented from being scratched by parts such as bolts and tools during installation.
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Description

Technical Field

[0001] This utility model relates to the field of diesel engine DPF ceramic technology, specifically to a particulate filter device for diesel engine DPF ceramic. Background Technology

[0002] A diesel particulate filter (DPF) can reduce engine soot by more than 90%. The captured particulate matter is then completely burned off during vehicle operation. Its basic working principle is as follows: If the diesel particulate filter is coated with metals such as platinum, rhodium, and palladium, the black smoke containing carbon particles emitted from the diesel engine enters the particulate filter through a special pipe. Inside, a densely packed bag filter adsorbs the carbon particles onto a filter made of metal fiber felt. When the adsorbed particles reach a certain level, the burner at the tail end automatically ignites and burns the adsorbed carbon particles, turning them into harmless carbon dioxide that is emitted during the emission process.

[0003] When diesel engines are in use, particulate filters are needed to treat the exhaust gas in order to prevent it from polluting the environment. However, most existing particulate filters require users to use tools and bolts to install and fix them in place. The installation process is cumbersome, and bolts and other parts and tools can easily scratch the particulate filter during installation. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a ceramic particulate filter for diesel engine DPF, which has the advantage of easy installation and solves the problem that most existing particulate filters require users to use tools and bolts to install and fix the particulate filter, which is a cumbersome installation process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic particulate filter for a diesel engine DPF, comprising a mounting plate, a filter device disposed at the bottom of the mounting plate, a protrusion fixedly connected to the top of the filter device, vertical blocks disposed at the four corners inside the protrusion, the top of the vertical blocks penetrating to the top of the protrusion and fixedly connected to the bottom of the mounting plate, a pull block disposed inside the protrusion, the right side of the pull block penetrating to the right side of the protrusion, a locking block fixedly connected to the front and back of the pull block, the left side of the locking block penetrating to the interior of the vertical blocks, a disc fixedly connected to the input end of the filter device, a flange slidably connected to the front of the disc, a connecting pipe fixedly connected to the inner wall of the flange, a sleeve sleeved on the surface of the connecting pipe, a ring disposed inside the disc, a connecting rod sleeved on the inner wall of the ring, a support ring fixedly connected to the back of the connecting rod penetrating to the back of the disc, a positioning block slidably connected to the surface of the ring, the outer side of the positioning block penetrating to the interior of the sleeve.

[0006] As a preferred embodiment of this utility model, the inner wall of the disc is provided with a connecting groove for use with the connecting rod, the inner wall of the sleeve is provided with a positioning groove for use with the positioning block, and the back of the disc is provided with a through hole for use with the connecting rod.

[0007] As a preferred embodiment of this utility model, the front side of the disc is provided with a sliding hole, and a slider is slidably connected to the inner wall of the sliding hole, with the bottom of the slider being fixedly connected to the inner wall of the disc.

[0008] As a preferred embodiment of this utility model, a tension spring is fixedly connected to the inner wall of the sliding hole near the ring, the outer side of the tension spring is fixedly connected to the side of the slider near the ring, and a groove is formed on the surface of the ring to cooperate with the positioning block.

[0009] As a preferred embodiment of this utility model, the surface of the vertical block is provided with a slot for use with the locking block, and a spring piece is fixedly connected to the right side of the locking block, and the right side of the spring piece is fixedly connected to the inner wall of the disc.

[0010] As a preferred embodiment of this utility model, limit blocks are provided on both sides of the front of the disc, and bolts are provided on the front of the limit blocks. The threaded end of the bolts extends to the back of the limit blocks and is threadedly connected to the front of the disc. A limit groove is provided on the back of the flange to cooperate with the limit blocks.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model allows the locking block to disengage from the slot by moving the pull block to the right, and then rotating the support ring to cause the spring force to move the positioning block inward, disengaging it from the positioning groove and locking it into the recess. At this point, pulling the filter device downward allows for disassembly. The installation process is the reverse of this operation to install and fix the filter device in place. This diesel engine DPF ceramic particulate filter device has the advantage of easy installation, improves the stability of the particulate filter device, and simplifies the installation process, while avoiding damage to the particulate filter device from bolts and other parts and tools during installation.

[0013] 2. This utility model can limit the position of the connecting rod, the ring and the support ring by setting the connecting groove, and can position the sleeve by setting the positioning groove to prevent the flange from falling off the disc; the position of the positioning block can be positioned by the cooperation of the sliding hole and the slider to prevent the positioning block from shifting when moving. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 For this utility model Figure 1 Exploded view of the structure of the central protrusion;

[0016] Figure 3 For this utility model Figure 1 Exploded view of the middle sleeve structure;

[0017] Figure 4 For this utility model Figure 3 Exploded view of the structure of the middle disk.

[0018] In the diagram: 1. Mounting plate; 2. Filter device; 3. Protrusion; 4. Vertical block; 5. Pull block; 6. Locking block; 7. Disc; 8. Flange; 9. Connecting pipe; 10. Sleeve; 11. Ring; 12. Connecting rod; 13. Positioning block; 14. Support ring; 15. Connecting groove; 16. Positioning groove; 17. Sliding hole; 18. Sliding block; 19. Tension spring; 20. Groove; 21. Locking groove; 22. Spring piece; 23. Limiting block; 24. Limiting groove. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1 to 4As shown, this utility model provides a ceramic particulate filter for diesel engine DPF, including a mounting plate 1 and a filter device 2, which is a common diesel particulate filter on the market. The filter device 2 is located at the bottom of the mounting plate 1, and a protrusion 3 is fixedly connected to the top of the filter device 2. Vertical blocks 4 are provided at the four corners inside the protrusion 3, with the tops of the vertical blocks 4 extending through to the top of the protrusion 3 and fixedly connected to the bottom of the mounting plate 1. A pull block 5 is provided inside the protrusion 3, with its right side extending through to the right side of the protrusion 3. The front and back of the pull block 5 are fixedly connected to... The left side of the locking block 6 extends into the interior of the vertical block 4. The input end of the filter device 2 is fixedly connected to a disc 7. The front of the disc 7 is slidably connected to a flange 8. The inner wall of the flange 8 is fixedly connected to a connecting pipe 9. A sleeve 10 is fitted on the surface of the connecting pipe 9. A ring 11 is provided inside the disc 7. A connecting rod 12 is fitted on the inner wall of the ring 11. The back of the connecting rod 12 extends into the back of the disc 7 and is fixedly connected to a support ring 14. A positioning block 13 is slidably connected to the surface of the ring 11. The outer side of the positioning block 13 extends into the interior of the sleeve 10.

[0021] refer to Figure 4 The inner wall of the disc 7 is provided with a connecting groove 15 that is used in conjunction with the connecting rod 12, the inner wall of the sleeve 10 is provided with a positioning groove 16 that is used in conjunction with the positioning block 13, and the back of the disc 7 is provided with a through hole that is used in conjunction with the connecting rod 12.

[0022] As a technical optimization of this utility model, the connection groove 15 can limit the position of the connecting rod 12, the ring 11 and the support ring 14, and the positioning groove 16 can position the position of the sleeve 10 to prevent the flange 8 from falling off the disc 7.

[0023] refer to Figure 4 The front of the disc 7 has a sliding hole 17, and a slider 18 is slidably connected to the inner wall of the sliding hole 17. The bottom of the slider 18 is fixedly connected to the inner wall of the disc 7.

[0024] As a technical optimization of this utility model, the position of the positioning block 13 can be positioned by the cooperation of the sliding hole 17 and the slider 18, so as to prevent the positioning block 13 from shifting when it moves.

[0025] refer to Figure 4 A tension spring 19 is fixedly connected to the inner wall of the sliding hole 17 near the ring 11. The outer side of the tension spring 19 is fixedly connected to the side of the slider 18 near the ring 11. A groove 20 is provided on the surface of the ring 11 to cooperate with the positioning block 13.

[0026] As a technical optimization of this utility model, the setting of the tension spring 19 can facilitate the reset of the positioning block 13, allowing the positioning block 13 to disengage from the positioning groove 16. The setting of the groove 20 can facilitate the inward movement of the positioning block 13.

[0027] refer to Figure 2 The surface of the vertical block 4 is provided with a slot 21 for use with the card block 6. A spring piece 22 is fixedly connected to the right side of the card block 6, and the right side of the spring piece 22 is fixedly connected to the inner wall of the disc 7.

[0028] As a technical optimization of this utility model, the position of the filter device 2 can be positioned by the setting of the slot 21 to prevent the filter device 2 from falling off the mounting plate 1. The setting of the spring piece 22 can facilitate the reset of the locking block 6 and the pulling block 5, and at the same time prevent the locking block 6 and the pulling block 5 from moving when they do not need to move.

[0029] refer to Figure 3 Limiting blocks 23 are provided on both sides of the front of the disc 7. Bolts are provided on the front of the limiting blocks 23. The threaded end of the bolts extends to the back of the limiting blocks 23 and is threadedly connected to the front of the disc 7. A limiting groove 24 is provided on the back of the flange 8 to cooperate with the limiting blocks 23.

[0030] As a technical optimization of this utility model, the positions of the disc 7 and the flange 8 can be limited by the cooperation of the limiting block 23 and the limiting groove 24, so as to prevent the flange 8 from falling off the disc 7.

[0031] The working principle and usage process of this utility model are as follows: When in use, the user pulls the pull block 5 to the right. The pull block 5 moves to the right, causing the locking block 6 to move to the right, so that the locking block 6 disengages from the locking groove 21. The locking block 6 moves to the right and compresses the spring 22. Then, the user pulls the sleeve 10 forward, so that the sleeve 10 disengages from the disc 7 and the flange 8. After that, the user pulls the support ring 14 backward, so that the connecting rod 12 disengages from the connecting groove 15. At the same time, the user rotates the support ring 14 clockwise. The rotation of the support ring 14 causes the connecting rod 12 and the ring 11 to rotate, so that the rebound force of the tension spring 19 causes the positioning block 13 to move inward, so that the positioning block 13 disengages from the positioning groove 16 and simultaneously causes the positioning block 13 to engage with the groove 20. At this time, the user pulls the filter device 2 downward, so that the vertical block 4 disengages from the protrusion 3 and the limiting block 23 disengages from the limiting groove 24. At this time, the filter device 2 can be disassembled. The operation is reversed during installation to install and fix the position of the filter device 2.

[0032] In summary, this ceramic particulate filter for diesel engine DPF, through the coordinated use of mounting plate 1, filter device 2, protrusion 3, vertical block 4, pull block 5, locking block 6, disc 7, flange 8, connecting pipe 9, sleeve 10, ring 11, connecting rod 12, positioning block 13, and support ring 14, solves the problem that most existing particulate filters require users to use tools and bolts to install and fix the particulate filter, which is cumbersome and prone to scratching the particulate filter during installation.

[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ceramic particulate filter for diesel engine DPF, comprising a mounting plate (1), characterized in that: A filter device (2) is provided at the bottom of the mounting plate (1). A protrusion (3) is fixedly connected to the top of the filter device (2). A vertical block (4) is provided at each of the four corners inside the protrusion (3). The top of the vertical block (4) extends through to the top of the protrusion (3) and is fixedly connected to the bottom of the mounting plate (1). A pull block (5) is provided inside the protrusion (3). The right side of the pull block (5) extends through to the right side of the protrusion (3). A locking block (6) is fixedly connected to both the front and back of the pull block (5). The left side of the locking block (6) extends through to the interior of the vertical block (4). The filter device (2) outputs... A disc (7) is fixedly connected to the inlet end. A flange (8) is slidably connected to the front of the disc (7). A connecting pipe (9) is fixedly connected to the inner wall of the flange (8). A sleeve (10) is fitted on the surface of the connecting pipe (9). A ring (11) is provided inside the disc (7). A connecting rod (12) is fitted on the inner wall of the ring (11). The back of the connecting rod (12) extends through to the back of the disc (7) and is fixedly connected to a support ring (14). A positioning block (13) is slidably connected to the surface of the ring (11). The outer side of the positioning block (13) extends through to the inside of the sleeve (10).

2. The particulate filter device for diesel engine DPF ceramic as described in claim 1, characterized in that: The inner wall of the disc (7) is provided with a connecting groove (15) for use with the connecting rod (12), the inner wall of the sleeve (10) is provided with a positioning groove (16) for use with the positioning block (13), and the back of the disc (7) is provided with a through hole for use with the connecting rod (12).

3. The particulate filter device for diesel engine DPF ceramic as described in claim 1, characterized in that: The disc (7) has a sliding hole (17) on its front side. A slider (18) is slidably connected to the inner wall of the sliding hole (17). The bottom of the slider (18) is fixedly connected to the inner wall of the disc (7).

4. The particulate filter device for diesel engine DPF ceramic as described in claim 3, characterized in that: A tension spring (19) is fixedly connected to the inner wall of the sliding hole (17) near the ring (11). The outer side of the tension spring (19) is fixedly connected to the side of the slider (18) near the ring (11). A groove (20) is provided on the surface of the ring (11) to cooperate with the positioning block (13).

5. A ceramic particulate filter for a diesel engine DPF according to claim 1, characterized in that: The surface of the vertical block (4) is provided with a slot (21) for use with the card block (6). A spring piece (22) is fixedly connected to the right side of the card block (6), and the right side of the spring piece (22) is fixedly connected to the inner wall of the disc (7).

6. The particulate filter device for diesel engine DPF ceramic as described in claim 1, characterized in that: Limiting blocks (23) are provided on both sides of the front of the disc (7). Bolts are provided on the front of the limiting blocks (23). The threaded end of the bolts extends to the back of the limiting blocks (23) and is threadedly connected to the front of the disc (7). A limiting groove (24) is provided on the back of the flange (8) to cooperate with the limiting blocks (23).