Manual exhaust valve
The segmented windshield design and the angle-adjustable windshield structure solve the problem of inaccurate control of the existing manual exhaust valve, achieve high-precision ventilation volume adjustment and condensate discharge, and ensure a stable production environment and equipment corrosion protection.
Patent Information
- Application Number
- CN202423226306.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing manual exhaust valve can only be fully opened and fully closed, and cannot finely adjust the exhaust volume and wind speed according to the actual amount of exhaust gas generated, resulting in inaccurate control.
The windshield assembly with segmented design and the windshield structure with adjustable angle are adopted. The exhaust volume is controlled with high precision through the connecting rod transmission and the adjustment handle. The condensed water is discharged in combination with the exhaust valve liquid receiving groove and the valve body guide port.
High-precision control of ventilation volume is achieved to ensure that the air cleanliness, temperature and humidity in the workshop meet production requirements, prevent equipment corrosion and maintain a stable production environment.
Smart Images

Figure CN223483445U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exhaust valve technology, specifically a manual exhaust valve. Background Technology
[0002] A manual exhaust valve is a device used to control the airflow discharge in a ventilation system. In cleaning equipment, the manual exhaust valve plays a key role. It mainly consists of a valve body, valve plate, valve shaft, handle, and sealing components. The valve body has an air inlet that is connected to the internal ventilation duct of the cleaning equipment, and an air outlet that leads to the outside.
[0003] Chinese patent CN2765016Y discloses a manual exhaust valve for purifying aluminum electrolysis flue gas. The valve includes a valve body with a limiting body and a valve plate inside. The valve plate is fixedly connected to a rotating shaft. The valve body has a shaft hole, and a support sleeve is provided around the shaft hole on the outer side of the valve body. The support sleeve has a sealing strip, a bushing, and an end cap. The rotating shaft is connected to a worm gear reducer through the shaft hole, support sleeve, sealing strip, bushing, and end cap. The worm gear reducer consists of a handwheel, a handle mounted on the handwheel, and a worm gear, and is fixed to the valve body by a bracket. This technical solution extends the service life of the manual exhaust valve, ensures the smooth operation of the entire flue gas purification system, and offers advantages such as flexible valve rotation, correct locking, and convenient operation.
[0004] Existing manual exhaust valves can only be fully open or fully closed. During the operation of cleaning equipment, different amounts of steam, odors and harmful gases will be generated. If the manual exhaust valve can only be fully open or fully closed, it is impossible to finely adjust the exhaust according to the actual amount of waste gas generated. At the same time, the adjustment between opening and closing the valve is relatively arbitrary, which leads to inaccurate control of the exhaust volume and wind speed.
[0005] To address the aforementioned issues, a manual exhaust valve is proposed. Utility Model Content
[0006] The purpose of this invention is to provide a manual exhaust valve that solves the problem that manual exhaust valves can only be fully open or fully closed.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a manual exhaust valve, comprising an exhaust valve body, wherein a baffle assembly is provided inside the exhaust valve body, the baffle assembly comprising a first baffle plate, the first baffle plate being installed inside the exhaust valve body, a first connecting rod seat being welded to the bottom of the first baffle plate, and a connecting rod seat fastening screw being provided at the bottom of the first connecting rod seat, and a connecting rod extension seat being threadedly connected to the outer wall of the connecting rod seat fastening screw, a baffle plate connecting rod being welded to the side of the connecting rod extension seat, and a second connecting rod extension seat being welded to one end of the baffle plate connecting rod, and a second connecting rod seat being tightly fitted to the side of the second connecting rod extension seat. The second connecting rod seat has a connecting rod seat two fastening screw inside, and a baffle plate two is welded to the top of the second connecting rod seat; an adjustment handle assembly is provided on the side of the exhaust valve body, the adjustment handle assembly includes an adjustment handle body, and the adjustment handle body is installed on the side of the exhaust valve body; an exhaust valve top seat is welded to the top of the exhaust valve body, and an exhaust valve upper interface is welded to the top of the exhaust valve top seat; an exhaust valve liquid receiving groove is provided between the exhaust valve top seat and the exhaust valve body; a valve body base is welded to the bottom of the exhaust valve body, and a valve body fixing hole is provided inside the valve body base; and a valve body guide port is provided on the side of the valve body base.
[0008] Preferably, the top of the first wind deflector is provided with a V-shaped groove, and a wind deflector shaft is welded to the side of the first V-shaped groove. The first wind deflector shaft is fixedly connected to the exhaust valve body. The top of the second wind deflector is provided with a V-shaped groove, and a second wind deflector shaft is welded to one side of the second V-shaped groove. The second wind deflector shaft is fixedly connected to the inner wall of the exhaust valve body. The other side of the second V-shaped groove is fixedly connected to a third wind deflector shaft, and the connection between the third wind deflector shaft and the exhaust valve body is fixedly connected.
[0009] Preferably, the first connecting rod seat fastening screw passes through the first connecting rod seat and the first connecting rod extension seat in sequence, and the first connecting rod seat fastening screw forms a threaded detachable structure through the first connecting rod seat and the first connecting rod extension seat.
[0010] Preferably, the first wind deflector and the first wind deflector shaft form a rotating structure, and the second wind deflector and the second wind deflector shaft form a rotating structure.
[0011] Preferably, an adjustment handle connecting plate is fixedly connected to the side of the adjustment handle body, and an adjustment handle rotating shaft is movably connected to the back of the adjustment handle connecting plate. The adjustment handle rotating shaft and the V-groove are welded together. An angle positioning strip hole is opened inside the adjustment handle connecting plate, and an angle fixing screw is engaged inside the angle positioning strip hole. One end of the angle fixing screw is provided with a wing nut. The angle fixing screw and the handle fixing seat are fixedly connected, and the connection between the handle fixing seat and the exhaust valve body is fixedly connected.
[0012] Preferably, the adjusting handle connecting plate forms a rotating structure through the adjusting handle body, the adjusting handle shaft and the handle fixing seat, the angle positioning strip hole and the angle fixing screw form a sliding structure, and the wing nut and the angle fixing screw form a threaded detachable structure.
[0013] Preferably, the top of the exhaust valve body is higher than the top of the exhaust valve seat, and the liquid receiving groove of the exhaust valve and the flow guide port of the valve body form a connected structure.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. The present invention provides a manual exhaust valve with a segmented design for the baffle plate. The baffle plate connecting rod is responsible for transmission, which helps to reduce resistance and makes operation more labor-saving. It can achieve high-precision control of ventilation volume. At the same time, when the ventilation system starts or stops, the sudden change in airflow will generate impact force. The connecting rod can evenly distribute these forces to each segment of the baffle plate to ensure the stability of the entire baffle plate system.
[0016] 2. This utility model provides a manual exhaust valve with an adjustable baffle plate, which facilitates control over the opening size of the baffle plate and helps control the exhaust volume and speed. Different cleaning stages or tasks generate different amounts of waste gas. The adjustable baffle plate angle allows for precise adjustment of the ventilation volume according to actual needs. For places with strict ventilation requirements, precise control of the ventilation volume can also ensure that the air cleanliness and temperature and humidity in the workshop meet production requirements. By adjusting the baffle plate angle, filtered fresh air can be precisely introduced while air containing particulate impurities and chemical waste gas is discharged, maintaining a stable production environment.
[0017] 3. The manual exhaust valve provided by this utility model allows for the liquefaction of steam in the external exhaust pipe of the cleaning equipment after the cleaning equipment stops operating, as the internal temperature decreases. The condensate then flows out of the equipment through this gap. The condensate may contain chemical cleaning agents used during the cleaning process. When this condensate containing chemicals flows to the outside of the equipment, it can corrode the outer shell, surrounding support structures, and connecting parts. The exhaust valve's liquid receiving tank and valve body guide port help guide the condensed liquid to the outside of the equipment, ensuring the equipment's aesthetic appearance. Attached Figure Description
[0018] Figure 1 This is a front view of the overall structure of this utility model;
[0019] Figure 2 This is a top view of the overall structure of this utility model;
[0020] Figure 3 This is a bottom view of the overall structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the bottom structure of the wind deflector assembly of this utility model;
[0022] Figure 5 This is a schematic diagram of the top structure of the windbreak assembly of this utility model;
[0023] Figure 6 This utility model Figure 3 A magnified structural diagram of point A in the middle.
[0024] In the diagram: 1. Exhaust valve body; 2. Baffle assembly; 201. Baffle one; 202. First connecting rod seat; 203. Fastening screw for connecting rod seat one; 204. Connecting rod extension seat one; 205. Baffle connecting rod; 206. Connecting rod extension seat two; 207. Second connecting rod seat; 208. Fastening screw for connecting rod seat two; 209. Baffle two; 210. V-groove one; 211. Baffle shaft one; 212. V-groove two; 213. Baffle... 214. Baffle plate rotating shaft 3; 3. Adjusting handle assembly; 301. Adjusting handle body; 302. Adjusting handle connecting plate; 303. Adjusting handle rotating shaft; 304. Angle positioning strip hole; 305. Angle fixing screw; 306. Wing nut; 307. Handle fixing seat; 4. Exhaust valve top seat; 5. Exhaust valve upper interface; 6. Exhaust valve liquid receiving groove; 7. Valve body base; 8. Valve body fixing hole; 9. Valve body guide port. Detailed Implementation
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0027] Combine Figures 1 to 5 This utility model discloses a manual exhaust valve, comprising an exhaust valve body 1, an exhaust valve assembly 2 inside the exhaust valve body 1, the exhaust valve assembly 2 including an exhaust plate 201, the exhaust plate 201 being installed inside the exhaust valve body 1, a first connecting rod seat 202 welded to the bottom of the exhaust plate 201, and a connecting rod seat fastening screw 203 provided at the bottom of the first connecting rod seat 202, and a connecting rod threadedly connected to the outer wall of the connecting rod seat fastening screw 203. Extension seat 204, a wind deflector connecting rod 205 is welded to the side of extension seat 204, and a connecting rod extension seat 206 is welded to one end of the wind deflector connecting rod 205. A second connecting rod seat 207 is tightly fitted to the side of the second connecting rod extension seat 206. A second connecting rod seat fastening screw 208 is provided inside the second connecting rod seat 207, and a wind deflector 209 is welded to the top of the second connecting rod seat 207. A V-shaped opening is provided at the top of the wind deflector 201. The first groove 210 has a V-shaped groove 210, and a baffle plate shaft 211 is welded to the side of the first groove 210. The baffle plate shaft 211 is fixedly connected to the exhaust valve body 1. The top of the second baffle plate 209 has a V-shaped groove 212, and a baffle plate shaft 213 is welded to one side of the second groove 212. The baffle plate shaft 213 is fixedly connected to the inner wall of the exhaust valve body 1. The other side of the second groove 212 is fixedly connected to a baffle plate shaft 214. Furthermore, the connection between the wind deflector shaft 214 and the exhaust valve body 1 is a fixed connection. The connecting rod seat fastening screw 203 passes through the first connecting rod seat 202 and the connecting rod extension seat 204 in sequence, and the connecting rod seat fastening screw 203 forms a threaded detachable structure through the first connecting rod seat 202 and the connecting rod extension seat 204. The wind deflector 201 and the wind deflector shaft 211 form a rotating structure, and the wind deflector 209 and the wind deflector shaft 213 form a rotating structure.
[0028] Adjusting the angle of the first wind deflector 201 causes it to rotate around the first wind deflector shaft 211. During rotation, the first wind deflector 201 drives the second wind deflector 209 to rotate around the second wind deflector shaft 213 via the first connecting rod seat 202, the first connecting rod seat fastening screw 203, the first connecting rod extension seat 204, the wind deflector connecting rod 205, the second connecting rod extension seat 206, the second connecting rod seat 207, and the second connecting rod seat fastening screw 208. This ensures that the first wind deflector 201 and the second wind deflector 209 are at the same angle. The wind deflector adopts a segmented design, with the wind deflector connecting rod 205 responsible for transmission. This helps reduce resistance, making operation easier and enabling high-precision control of ventilation volume. At the same time, when the ventilation system starts or stops, the sudden change in airflow will generate impact force. The connecting rod can evenly distribute these forces to each segment of the wind deflector, ensuring the stability of the entire wind deflector system.
[0029] Combine Figure 6 This utility model discloses a manual exhaust valve. An adjustment handle assembly 3 is provided on the side of the exhaust valve body 1. The adjustment handle assembly 3 includes an adjustment handle body 301, which is installed on the side of the exhaust valve body 1. An adjustment handle connecting plate 302 is fixedly connected to the side of the adjustment handle body 301, and an adjustment handle rotating shaft 303 is movably connected to the back of the adjustment handle connecting plate 302. The adjustment handle rotating shaft 303 is welded to the V-groove 210. An angle positioning strip hole 304 is provided inside the adjustment handle connecting plate 302. The internal engagement of 4 is provided with an angle fixing screw 305, and one end of the angle fixing screw 305 is provided with a wing nut 306. The angle fixing screw 305 is fixedly connected to the handle fixing seat 307, and the handle fixing seat 307 is fixedly connected to the exhaust valve body 1. The adjustment handle connecting plate 302 forms a rotating structure through the adjustment handle body 301, the adjustment handle rotating shaft 303 and the handle fixing seat 307. The angle positioning strip hole 304 forms a sliding structure with the angle fixing screw 305. The wing nut 306 forms a threaded detachable structure with the angle fixing screw 305.
[0030] Loosen the wing nut 306 and manually adjust the main body 301 of the adjusting handle. The main body 301 of the adjusting handle drives the connecting plate 302 and the rotating shaft 303 of the adjusting handle to rotate. At this time, the angle positioning slot 304 slides on the outer wall of the angle fixing screw 305. The connecting plate 302 of the adjusting handle is set with an angle scale value. When it is at the appropriate angle, tighten the wing nut 306. The adjustable angle of the baffle makes it easy to control the size of the baffle opening, which is beneficial to control the size and speed of the exhaust volume. Different cleaning stages or cleaning tasks will generate different amounts of waste gas. The adjustable angle of the baffle allows the ventilation volume to be precisely adjusted according to actual needs. For some places with strict ventilation requirements, precise control of ventilation volume can also ensure that the air cleanliness and temperature and humidity in the workshop meet the production requirements. By adjusting the angle of the baffle, filtered fresh air can be precisely introduced, while air containing particulate impurities and chemical waste gas can be discharged, maintaining a stable production environment.
[0031] Combine Figures 1 to 3 This utility model discloses a manual exhaust valve. The top of the exhaust valve body 1 is welded to an exhaust valve top seat 4, and the top of the exhaust valve top seat 4 is welded to an exhaust valve upper interface 5. An exhaust valve liquid receiving groove 6 is provided between the exhaust valve top seat 4 and the exhaust valve body 1. The bottom of the exhaust valve body 1 is welded to a valve body base 7, and the valve body base 7 has a valve body fixing hole 8 inside. A valve body guide port 9 is provided on the side of the valve body base 7. The horizontal height of the top of the exhaust valve body 1 is higher than the horizontal height of the top of the exhaust valve top seat 4. The exhaust valve liquid receiving groove 6 and the valve body guide port 9 form a connected structure.
[0032] After the cleaning equipment stops operating, the internal temperature will drop, and the steam in the external exhaust pipe of the cleaning equipment will be liquefied. The liquefied condensate will flow out of the equipment through this gap. The condensate may contain chemical cleaning agents used in the cleaning process. When this condensate containing chemicals flows to the outside of the equipment, it will cause corrosion to the outer shell of the equipment and the surrounding supporting structure and connecting parts. The exhaust valve liquid receiving tank 6 and the valve body guide port 9 are installed to guide the condensed liquid to the outside of the equipment and ensure the appearance of the equipment.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A manual exhaust valve, characterized in that: The system includes an exhaust valve body (1), inside which a baffle assembly (2) is provided. The baffle assembly (2) includes a first baffle (201), which is installed inside the exhaust valve body (1). A first connecting rod seat (202) is welded to the bottom of the first baffle (201), and a first connecting rod seat fastening screw (203) is provided at the bottom of the first connecting rod seat (202). The outer wall of the first connecting rod seat fastening screw (203) is threaded with... A first connecting rod extension seat (204) is provided, and a wind deflector connecting rod (205) is welded to the side of the first connecting rod extension seat (204). A second connecting rod extension seat (206) is welded to one end of the wind deflector connecting rod (205). A second connecting rod seat (207) is tightly fitted to the side of the second connecting rod extension seat (206). A second connecting rod seat fastening screw (208) is provided inside the second connecting rod seat (207). A second wind deflector (209) is welded to the top of the second connecting rod seat (207). An adjustment handle assembly (3) is provided on the side of the exhaust valve body (1). The adjustment handle assembly (3) includes an adjustment handle body (301) and the adjustment handle body (301) is installed on the side of the exhaust valve body (1). An exhaust valve top seat (4) is welded to the top of the exhaust valve body (1), and an exhaust valve upper interface (5) is welded to the top of the exhaust valve top seat (4). An exhaust valve liquid receiving groove (6) is provided between the exhaust valve top seat (4) and the exhaust valve body (1). A valve body base (7) is welded to the bottom of the exhaust valve body (1), and a valve body fixing hole (8) is provided inside the valve body base (7). A valve body guide port (9) is provided on the side of the valve body base (7).
2. The manual exhaust valve according to claim 1, characterized in that: The top of the first wind deflector (201) is provided with a V-shaped groove (210), and a wind deflector shaft (211) is welded to the side of the first wind deflector (210). The first wind deflector shaft (211) is fixedly connected to the exhaust valve body (1). The top of the second wind deflector (209) is provided with a V-shaped groove (212), and a wind deflector shaft (213) is welded to one side of the second wind deflector (212). The second wind deflector shaft (213) is fixedly connected to the inner wall of the exhaust valve body (1). The other side of the second wind deflector (212) is fixedly connected to a third wind deflector shaft (214), and the connection between the third wind deflector shaft (214) and the exhaust valve body (1) is fixedly connected.
3. A manual exhaust valve according to claim 1, characterized in that: The connecting rod seat fastening screw (203) passes through the first connecting rod seat (202) and the first connecting rod extension seat (204) in sequence, and the connecting rod seat fastening screw (203) forms a threaded detachable structure through the first connecting rod seat (202) and the first connecting rod extension seat (204).
4. A manual exhaust valve according to claim 2, characterized in that: The first wind deflector (201) and the first wind deflector shaft (211) form a rotating structure, and the second wind deflector (209) and the second wind deflector shaft (213) form a rotating structure.
5. A manual exhaust valve according to claim 1, characterized in that: The adjustment handle body (301) is fixedly connected to the side of the adjustment handle connecting plate (302), and the back of the adjustment handle connecting plate (302) is movably connected to the adjustment handle shaft (303). The adjustment handle shaft (303) and the V-groove (210) are welded together. An angle positioning strip hole (304) is opened inside the adjustment handle connecting plate (302), and an angle fixing screw (305) is engaged inside the angle positioning strip hole (304). A wing nut (306) is provided at one end of the angle fixing screw (305). The angle fixing screw (305) is fixedly connected to the handle fixing seat (307), and the handle fixing seat (307) is fixedly connected to the exhaust valve body (1).
6. A manual exhaust valve according to claim 5, characterized in that: The adjusting handle connecting plate (302) forms a rotating structure through the adjusting handle body (301), the adjusting handle rotating shaft (303) and the handle fixing seat (307), the angle positioning strip hole (304) and the angle fixing screw (305) form a sliding structure, and the wing nut (306) and the angle fixing screw (305) form a threaded detachable structure.
7. A manual exhaust valve according to claim 6, characterized in that: The top of the exhaust valve body (1) is higher than the top of the exhaust valve top seat (4), and the exhaust valve liquid receiving groove (6) and the valve body guide port (9) form a connected structure.
Citation Information
Patent Citations
Hand-operated air exhauster
CN2765016Y