Rotary compensator suitable for high-pressure working environment

Through the innovative design of the outer tube structure and the inner tube structure, combined with non-metallic flexibility and elastic metal fillers, the problem of sealing failure of the rotary compensator under high-pressure environment is solved, and stable operation and safety under high pressure are achieved.

CN223483749UActive Publication Date: 2025-10-28YANCHENG HUATONG MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423270875.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-10-28
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing rotary compensators, under high-pressure working environments, have insufficient assembly clearance and traditional sealing filler strength, which results in sealing failure, easy wear, and even safety accidents.

Method used

It adopts outer tube structure and inner tube structure design, combines non-metallic flexible filler and elastic metal filler, and reduces the gap between rotating parts through connecting rings, grooves, balls, limit boxes and other components to achieve automatic sealing and reduce rotation resistance.

Benefits of technology

It improves the sealing performance and stability of the rotary compensator in high-pressure environments, reduces wear, avoids leakage, and ensures safe production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223483749U_ABST
    Figure CN223483749U_ABST
Patent Text Reader

Abstract

The utility model discloses a rotary compensator suitable for a high-pressure working environment, which comprises an outer pipe structure, an inner pipe structure is arranged in the outer pipe structure, the outer pipe structure comprises an outer pipe body with a connecting hole, a connecting ring with a groove is fixedly arranged in the outer pipe body, a ball which is rotatably adjusted is arranged in the groove, and the inner pipe structure is connected with the outer pipe body. A limiting box is fixedly installed on the surface of the connecting ring, a first combined type filling material is placed in the limiting box, the inner pipe structure comprises a rotating inner pipe with a matched groove formed in one end, and the rotating inner pipe is in contact connection with a ball through the matched groove; and meanwhile, a second combined type filling material which is in contact with the lower portion of the inner wall of the outer pipe body is arranged on the upper portion of the surface of the rotating inner pipe, a pressing cover which is in extrusion contact with the second combined type filling material is arranged on one side of the second combined type filling material, and a connecting hole facilitating installation of a connecting bolt set is formed in the upper portion of the pressing cover. And through the arrangement of the connecting ring, opening and fixed installation are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of rotary compensator technology, specifically a rotary compensator suitable for high-voltage working environments. Background Technology

[0002] Pipeline compensators typically compensate for pipeline displacement by expanding or rotating a sliding core tube. Sealing packing is used to maintain the pipeline seal and prevent media leakage. However, for pipelines transporting high-temperature and high-pressure media, the unavoidable assembly gaps in pipeline compensators and the relatively low strength of traditional sealing packing, coupled with the effects of high-temperature and high-pressure media, cause significant wear and tear on the sealing packing during the compensator's deflection and displacement. This makes rotary compensators unsuitable for high-pressure working environments. Furthermore, the large clearances between the rotating components of existing rotary compensators, combined with the pipeline thrust, result in poor relative rotation stability between the inner and outer tubes, easily leading to misalignment and eccentric deflection, increasing rotational resistance. In high-pressure pipelines, this makes them prone to wear or damage. After a period of use, the sealing performance of the sealing packing is affected, leading to seal failure and leakage. If not detected and maintained promptly, this can even cause safety accidents. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings of existing technologies by providing a rotary compensator suitable for high-pressure working environments. This addresses the issues raised in the background section, such as the unavoidable assembly gaps in pipeline compensators and the low strength of traditional sealing packings. Combined with the effects of high-temperature and high-pressure media, the sealing packings suffer significant wear during the deflection and displacement of the compensator, making the rotary compensator unsuitable for high-pressure working environments. Furthermore, existing rotary compensators have large clearances between rotating components, resulting in poor relative rotation stability of the inner and outer pipes under pipeline thrust, easily leading to misalignment and eccentric deflection, increasing rotational resistance. When used in high-pressure pipelines, these compensators are prone to wear or damage, and after a period of use, the sealing performance of the sealing packings is affected, leading to seal failure and leakage. If not detected and maintained promptly, this can even cause safety accidents.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rotary compensator suitable for high-pressure working environments, comprising an outer tube structure, wherein an inner tube structure is provided inside the outer tube structure;

[0005] The outer tube structure includes an outer tube body with a connecting hole, and a connecting ring with a groove is fixedly installed inside the outer tube body. At the same time, a ball bearing for rotation adjustment is provided inside the groove.

[0006] A limiting box is fixedly installed on the surface of the connecting ring, and a first combined filler is placed inside the limiting box.

[0007] By adopting the above technical solution, the connecting ring is used to open and fix the installation.

[0008] Preferably, the inner tube structure includes a rotating inner tube with a matching groove at one end, and the rotating inner tube is connected to the ball bearing through the matching groove. At the same time, a second combined filler material is provided above the surface of the rotating inner tube and is arranged in contact with the lower part of the inner wall of the outer tube.

[0009] By adopting the above technical solution, the set ball bearings achieve rotational installation.

[0010] Preferably, the second composite filler has a pressure cap on one side that is in contact with the pressure cap, and the pressure cap also has a connection hole on the top for easy installation of the connecting bolt assembly.

[0011] By adopting the above technical solution, the connecting bolt group can achieve through-installation connection.

[0012] Preferably, there are four limiting boxes, and the limiting boxes are arranged in a ring array about the connecting ring.

[0013] By adopting the above technical solution, the installation and fixation are achieved through the setting of the limiting box.

[0014] Preferably, the matching groove and the recess are arranged in concentric circles.

[0015] By adopting the above technical solution, the matching slots are opened to achieve matching connection.

[0016] Preferably, the second composite filler has an overall shape that is arranged in an "L" shape.

[0017] By adopting the above technical solution, the second combination filler material is used to achieve the matching installation.

[0018] Compared with the prior art, the beneficial effects of this utility model are: this rotary compensator is suitable for high-pressure working environments.

[0019] (1) In this case, the outer pipe structure and the inner pipe structure are equipped with an outer pipe body and a second combination of filler material. This solves the problem that the unavoidable assembly gap of the pipe compensator and the low strength of traditional sealing filler material, coupled with the effect of high temperature and high pressure medium, cause the sealing filler material to be greatly damaged during the deflection and displacement of the compensator, which makes the rotary compensator unable to adapt to the high pressure working environment. The second combination of filler material is matched and limited by the lower part of the inner pipe body. This not only has the installation limit effect on the matched second combination of filler material, but also uses the protruding part of the lower part of the inner pipe body to squeeze and limit the second combination of filler material. At the same time, the second combination of filler material is made of a mixture of non-metallic flexible filler and elastic metal filler material, thereby improving the high temperature resistance and wear resistance of the second combination of filler material.

[0020] (2) By using the following components in the outer and inner pipe structures: connecting ring, groove, ball bearing, limit box, first combined filler, rotating inner pipe, matching groove, first combined filler, and second combined filler, the existing rotary compensator is solved. This addresses the issues of large clearances between rotating components, poor stability of relative rotation between inner and outer pipes under pipeline thrust, and susceptibility to misalignment and eccentricity, increasing rotational resistance. In high-pressure pipelines, these components are prone to wear or damage, and after a period of use, they affect the sealing performance of the sealing packing, leading to seal failure and leakage. If not detected and maintained promptly, this can even cause safety accidents. The solution utilizes the following components: the first... The first and second combination fillers reduce the gap between the rotating inner tube and the outer tube. When the rotating inner tube is pushed by force, it slides into the outer tube to compress the first combination filler. When the rotating inner tube slides into the outer tube, the second combination filler is simultaneously compressed to form an automatic sealing effect. When the internal pressure of the rotating inner tube is low, the first and second combination fillers elastically recover, and the matching groove contacts the ball bearing. At this time, the rotation resistance of the rotating inner tube is reduced, so that the rotating inner tube can rotate flexibly and freely, reducing the damage to the entire piping system caused by excessive torque. Attached Figure Description

[0021] Figure 1 This is a frontal cross-sectional view of the present invention.

[0022] Figure 2 This is a schematic diagram of the outer tube body, connecting ring, and ball bearing structure of this utility model;

[0023] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0024] Figure 4 This is a schematic diagram of the connecting ring, groove, ball bearing, and limiting box structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the rotating inner tube, the second combined filler, the gland, and the connecting bolt assembly of this utility model.

[0026] Figure 6 This is a schematic diagram of the rotating inner tube and matching groove structure of this utility model.

[0027] In the diagram: 1. Outer tube structure; 101. Outer tube body; 102. Connecting ring; 103. Groove; 104. Ball bearing; 105. Limiting box; 106. First combined filler material; 2. Inner tube structure; 201. Rotating inner tube; 202. Matching groove; 203. Second combined filler material; 204. Pressure cap; 205. Connecting bolt assembly. Detailed Implementation

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Please see Figure 1-6 This utility model provides a technical solution: a rotary compensator suitable for high-voltage working environments, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the device includes an outer tube structure 1, which includes an outer tube body 101 with a connecting hole. A connecting ring 102 with a groove 103 is fixedly installed inside the outer tube body 101. The groove 103 is provided with a rotating ball bearing 104. A limit box 105 is fixedly installed on the surface of the connecting ring 102. A first combined filler 106 is placed inside the limit box 105. There are four limit boxes 105, which are arranged in a circular array about the connecting ring 102. By setting four of the above components, not only is the equidistant installation of the components reflected, but also the equidistant aesthetics and practicality of the installation of the components. Furthermore, by setting four of the above components, the axial and longitudinal symmetry of the components is reflected. At the same time, the multiple limit boxes 105 on the surface of the connecting ring 102 provide limited installation of the first combined filler 106.

[0030] like Figure 5 and Figure 6As shown, the outer tube structure 1 has an inner tube structure 2 inside. The inner tube structure 2 includes a rotating inner tube 201 with a matching groove 202 at one end. The matching groove 202 and the groove 103 are arranged concentrically. When the two are arranged concentrically, it not only reflects the concentricity and coaxiality of the two, but also reflects the practicality of the contact installation. Furthermore, when the two are arranged concentrically, it reflects the fixed installation of the ball 104 and the relative rotation adjustment of the contact between the two. The rotating inner tube 201 connects with the ball 104 through the matching groove 202. The bead 104 is in contact with the inner tube 201, and a second combined filler 203 is provided above the inner tube 201 and is in contact with the lower inner wall of the outer tube 101. The overall shape of the second combined filler 203 is "placed in an L" structure. This not only reflects the matching installation of the above components with the outer tube 101, but also reflects the matching installation limit of the above components with the lower inner part of the outer tube 101. Furthermore, when the overall shape of the above components is "placed in an L" structure, the force compression and elastic recovery adjustment of the above components installation are reflected.

[0031] Furthermore, the second composite filler 203 has a pressure cap 204 on one side for extrusion contact, and the pressure cap 204 also has a connection hole on the top for easy installation of the connecting bolt group 205.

[0032] In the above scheme, when the internal pressure of the rotating inner tube 201 is high, the rotating inner tube 201 slides into the outer tube 101 and is squeezed by the first combined filler 106. At this time, the matching groove 202 and the ball 104 are in contact with the force, and the pressure cap 204 is simultaneously squeezed by the second combined filler 203. When the internal pressure of the rotating inner tube 201 is low, the first combined filler 106 and the second combined filler 203 elastically recover, and the rotating inner tube 201 can rotate inside the outer tube 101.

[0033] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rotary compensator suitable for high-pressure working environments, comprising an outer tube structure (1), characterized in that: The outer tube structure (1) has an inner tube structure (2) inside; The outer tube structure (1) includes an outer tube body (101) with a connecting hole, and a connecting ring (102) with a groove (103) is fixedly installed inside the outer tube body (101), while a rotating ball (104) is provided inside the groove (103). A limiting box (105) is fixedly installed on the surface of the connecting ring (102), and a first combined filler (106) is placed inside the limiting box (105).

2. A rotary compensator suitable for high-voltage working environments according to claim 1, characterized in that: The inner tube structure (2) includes a rotating inner tube (201) with a matching groove (202) at one end, and the rotating inner tube (201) is connected to the ball (104) through the matching groove (202). At the same time, a second combined filler (203) is provided above the surface of the rotating inner tube (201) and is in contact with the lower part of the inner wall of the outer tube body (101).

3. A rotary compensator suitable for high-voltage working environments according to claim 2, characterized in that: The second composite filler (203) has a pressure cap (204) on one side for extrusion contact, and the pressure cap (204) also has a connection hole on the top for easy installation of the connecting bolt group (205).

4. A rotary compensator suitable for high-voltage working environments according to claim 1, characterized in that: There are four limiting boxes (105), and the limiting boxes (105) are arranged in a ring array about the connecting ring (102).

5. A rotary compensator suitable for high-voltage working environments according to claim 2, characterized in that: The matching groove (202) and the recess (103) are arranged in concentric circles.

6. A rotary compensator suitable for high-voltage working environments according to claim 2, characterized in that: The second composite filler (203) has an overall shape of "L" structure.