Vortex heat exchanger

Abstract

The utility model provides a vortex heat exchanger, belongs to the field of heat exchangers, and aims to solve the problems that when heat exchange power is increased, the number of assembled heat exchange tubes is increased; the volume of the tube bundle is too large; comprising a heat exchange box body; air outlet assemblies are fixedly arranged in the two sides of the heat exchange box body, and guide structures are fixedly arranged on the outer sides of the air outlet assemblies; an air inlet assembly is fixedly arranged on the outer side of the bottom end of the water outlet pipe, and an auxiliary structure is fixedly arranged on the top of the air inlet assembly. The heat exchange water boxes are arranged to be of a spiral structure, so that the two heat exchange water boxes can be easily and conveniently nested, and a uniform heat source runner is formed between the two heat exchange water boxes; when the heat exchange power needs to be increased, the two groups of heat exchange water boxes can be mounted in a nested manner; the phenomenon that the size is too large due to the fact that the two sets of heat exchange water boxes are combined and installed is avoided; and high-temperature flue gas can be diffused from the center of the heat exchange water box to the edge in a radial countercurrent manner, so that the heat exchange efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of heat exchanger technology, and more specifically, it relates to a vortex heat exchanger. Background Technology

[0002] A boiler (water heater) is a commonly used thermal energy device that converts the chemical energy of fuel into mechanical energy. It mainly consists of a combustion chamber and a heat exchanger. The heat exchanger is a device that transfers part of the heat from a hot fluid to a cold fluid. Currently, the tube bundle of the heat exchanger is the core part of heat exchange.

[0003] Existing heat exchanger tube bundles are typically composed of multiple sets of heat exchange tubes arranged in an orderly manner. Because it is not convenient to nest the tube bundles with each other, the number of heat exchange tubes assembled will increase when a larger heat exchange power is required. This may result in the tube bundles being too large. Furthermore, during the heat exchange process, dust will be adsorbed on the surface of the heat exchange tubes, causing scale buildup and reducing the heat exchange efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a vortex heat exchanger to solve the problems mentioned in the background art, such as the increased number of heat exchange tubes required when increasing heat exchange power, which may lead to excessively large tube bundle volume, and the accumulation of dust on the surface of the heat exchange tubes during heat exchange, causing scaling on the surface of the heat exchange tubes.

[0005] This utility model discloses a vortex heat exchanger, achieved through the following specific technical means:

[0006] A vortex heat exchanger includes a heat exchange chamber; four sets of support legs are fixedly installed at the bottom of the heat exchange chamber, and a hot water box is fixedly installed inside the heat exchange chamber, and the hot water box is configured as a vortex structure; the number of hot water boxes is set to two sets, and the two sets of hot water boxes are nested together, and the top and bottom of the hot water boxes are respectively attached to the inner side of the heat exchange chamber; an outlet pipe is fixedly installed at one end of the hot water box, and an inlet pipe is fixedly installed at the other end of the hot water box, and both the outlet pipe and the inlet pipe are fixedly installed inside the top side of the heat exchange chamber; an air inlet pipe is fixedly installed inside the bottom side of the heat exchange chamber, and the top of the air inlet pipe is located between the two sets of outlet pipes; a sealing block is fixedly installed between the inner side of the heat exchange chamber and the outer side of the hot water box.

[0007] An air outlet assembly is fixedly installed inside both sides of the heat exchange box, and a guide structure is fixedly installed outside the air outlet assembly; an air inlet assembly is fixedly installed outside the bottom end of the water outlet pipe, and an auxiliary structure is fixedly installed on the top of the air inlet assembly.

[0008] In at least some embodiments, the air intake assembly includes: an air intake frame, a mounting base, and a threaded hole; the air intake frame is fixedly disposed on the outer side of the bottom end of the air intake pipe; the mounting base is fixedly disposed on both sides of the top of the air intake frame; and the threaded hole is formed inside the mounting base.

[0009] In at least some embodiments, the air intake assembly further includes: a dust filter, an air intake fan, a horizontal shaft, and a scraper; the dust filter is fixedly disposed on one side inside the air intake frame; the air intake fan is fixedly disposed on the other side inside the air intake frame; the horizontal shaft is fixedly disposed on the outside of the air intake fan shaft; and the scraper is fixedly disposed on the outside of the horizontal shaft, with the outside of the scraper abutting against the outside of the dust filter.

[0010] In at least some embodiments, the auxiliary structure includes: a cover plate, an auxiliary seat, a round hole, and a hexagon socket head cap screw; the cover plate is movably disposed on the top of the air intake frame; the auxiliary seat is fixedly disposed on both sides of the cover plate, and the auxiliary seat is located directly above the fixed seat; the round hole is opened inside the auxiliary seat; the hexagon socket head cap screw is located inside the round hole, and the hexagon socket head cap screw is disposed inside the threaded hole through a threaded connection.

[0011] In at least some embodiments, the air outlet assembly includes: an air outlet frame, a baffle, and a drive plate; the air outlet frame is fixedly disposed inside both sides of the heat exchange box; the baffle is slidably disposed inside the air outlet frame; the drive plate is fixedly disposed outside the baffle, and the drive plate and the baffle are symmetrically disposed.

[0012] In at least some embodiments, the air outlet assembly further includes: a connecting seat, a double-ended screw, and a drive seat; the connecting seat is fixedly disposed on the outside of the air outlet frame; the double-ended screw is rotatably disposed inside the connecting seat, and the double-ended screw is fixedly disposed on the shaft end of the motor device, and the motor device is fixedly disposed on the outside of the connecting seat; the drive seat is disposed on the outside of the double-ended screw through a threaded connection, and the drive seat and the drive plate are fixedly connected.

[0013] In at least some embodiments, the guide structure includes: a fixed cylinder and a guide rod; the fixed cylinder is fixedly disposed on the outside of the air outlet frame; the guide rod is slidably disposed inside the fixed cylinder, and the guide rod and the drive plate are fixedly connected.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. In this utility model, by setting the heat exchanger box to a vortex-shaped structure, two sets of heat exchanger boxes can be nested easily and conveniently, forming a uniform heat source flow channel between the two sets of heat exchanger boxes; thus, when it is necessary to increase the heat exchange power, the two sets of heat exchanger boxes can be nested together; this helps to avoid the phenomenon of excessive volume caused by combining the two sets of heat exchanger boxes; and it allows the high-temperature flue gas to diffuse in a counter-current direction from the center to the edge of the heat exchanger box, which helps to improve the heat exchange efficiency.

[0016] 2. In this utility model, by providing a dust filter, the dust in the high-temperature flue gas can be blocked, which helps to prevent the dust from forming scale on the surface of the heat exchange box; at the same time, the intake fan can increase the rate at which the high-temperature flue gas enters the heat exchange box; and the horizontal axis can make the scraper rotate with the intake fan shaft, which helps to scrape off the dust on the surface of the dust filter, prevents the dust filter from becoming clogged, and ensures the dust filtration effect of the dust filter.

[0017] 3. In this utility model, by providing a double-headed screw and a drive seat, as well as a guide rod and a fixed cylinder, two sets of drive plates can drive two sets of baffles to move in opposite directions simultaneously, thereby adjusting the air outlet channel area of ​​the air outlet frame; this is beneficial for adjusting the flow speed of high-temperature flue gas in the heat exchange box and ensuring the heat exchange effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the internal structure of the heat exchange box of this utility model.

[0020] Figure 3 This is a structural schematic diagram of the hot water exchange box of this utility model.

[0021] Figure 4 This is a schematic diagram of the connection structure between the air outlet component and the guide structure of this utility model.

[0022] Figure 5 This is a schematic diagram of the air outlet frame of this utility model.

[0023] Figure 6 This is a schematic diagram of the structure of the baffle and drive plate of this utility model.

[0024] Figure 7 This is a schematic diagram of the air intake assembly and auxiliary structure of this utility model.

[0025] Figure 8 This is a cross-sectional structural diagram of the air intake frame of this utility model.

[0026] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0027] 1. Heat exchanger body; 101. Support leg; 102. Hot water box; 103. Water outlet pipe; 104. Water inlet pipe; 105. Air inlet pipe; 106. Sealing block;

[0028] 2. Intake assembly; 201. Intake frame; 202. Mounting base; 203. Threaded hole; 204. Dust filter; 205. Intake fan; 206. Horizontal shaft; 207. Scraper;

[0029] 3. Auxiliary structure; 301. Cover plate; 302. Auxiliary seat; 303. Round hole; 304. Socket head bolt;

[0030] 4. Exhaust assembly; 401. Exhaust bracket; 402. Baffle; 403. Drive plate; 404. Connector; 405. Double-ended screw; 406. Drive base;

[0031] 5. Guide structure; 501. Fixed cylinder; 502. Guide rod. Detailed Implementation

[0032] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example

[0033] As attached Figure 1 To be continued Figure 8 As shown:

[0034] This utility model provides a vortex heat exchanger, including a heat exchange chamber 1; four sets of support legs 101 are fixedly installed at the bottom of the heat exchange chamber 1, and a hot water box 102 is fixedly installed inside the heat exchange chamber 1, and the hot water box 102 is configured as a vortex structure; the number of hot water boxes 102 is set to two sets, and the two sets of hot water boxes 102 are nested together, and the top and bottom of the hot water boxes 102 are respectively attached to the inner side of the heat exchange chamber 1; a water outlet pipe 103 is fixedly installed at one end of the hot water box 102, and a water inlet pipe 104 is fixedly installed at the other end of the hot water box 102, and both the water outlet pipe 103 and the water inlet pipe 104 are fixedly installed inside the top side of the heat exchange chamber 1; an air inlet pipe 105 is fixedly installed inside the bottom side of the heat exchange chamber 1, and the top end of the air inlet pipe 105 is located between the two sets of water outlet pipes 103, and the inner side of the heat exchange chamber 1 is attached to the hot water box 1. A sealing block 106 is fixedly installed between the outer sides of the heat exchange box 102; an air outlet component 4 is fixedly installed inside both sides of the heat exchange box 1, and a guide structure 5 is fixedly installed outside the air outlet component 4; an air inlet component 2 is fixedly installed outside the bottom end of the water outlet pipe 103, and an auxiliary structure 3 is fixedly installed on the top of the air inlet component 2; its specific function is: by setting the heat exchange box 102 as a vortex structure, it is possible to easily and conveniently nest two sets of heat exchange boxes 102, and form a uniform heat source flow channel between the two sets of heat exchange boxes 102; thus, when it is necessary to increase the heat exchange power, the two sets of heat exchange boxes 102 can be nested; it is beneficial to avoid the phenomenon of excessive volume caused by the combined installation of two sets of heat exchange boxes 102; and it can make the high temperature flue gas diffuse in the counter-current direction from the center of the heat exchange box 102 to the edge, which is beneficial to improve the heat exchange efficiency. Example

[0035] As attached Figure 7 With appendix Figure 8As shown: Based on Embodiment 1, the air intake assembly 2 includes: an air intake frame 201, a fixing seat 202, a threaded hole 203, a dust filter 204, an air intake fan 205, a horizontal shaft 206, and a scraper 207; the air intake frame 201 is fixedly installed on the outer side of the bottom end of the air intake pipe 105; the fixing seat 202 is fixedly installed on both sides of the top of the air intake frame 201; the threaded hole 203 is opened inside the fixing seat 202; the dust filter 204 is fixedly installed on one side inside the air intake frame 201; the air intake fan 205 is fixedly installed on the other side inside the air intake frame 201; the horizontal shaft 206 is fixedly installed on the outer side of the shaft of the air intake fan 205; the scraper 207 is fixedly installed on the outer side of the horizontal shaft 206, and the outer side of the scraper 207 is in contact with the outer side of the dust filter 204; the auxiliary structure 3 includes: a cover plate 301, an auxiliary seat 302, a round hole 303, and an internal hex bolt 304; the cover plate 301 is movably mounted on the top of the air intake frame 201; auxiliary seat 302 is fixedly mounted on both sides of the cover plate 301, and the auxiliary seat 302 is located directly above the fixed seat 202; a round hole 303 is opened inside the auxiliary seat 302; an internal hex bolt 304 is located inside the round hole 303, and the internal hex bolt 304 is threadedly connected inside the threaded hole 203; its specific function is: by setting the dust filter 204, it can block the dust in the high-temperature flue gas, which helps to prevent the dust from scaling on the surface of the heat exchange box 102; at the same time, the air intake fan 205 can increase the rate at which the high-temperature flue gas enters the heat exchange box 1; and by using the horizontal shaft 206, the scraper 207 can rotate with the shaft of the air intake fan 205; which helps to scrape the dust on the surface of the dust filter 204, which helps to prevent the dust filter 204 from becoming clogged. Example

[0036] As attached Figure 4 To be continued Figure 6As shown: Based on Embodiment 1 and Embodiment 2, the air outlet assembly 4 includes: an air outlet frame 401, a baffle 402, a drive plate 403, a connecting seat 404, a double-ended screw 405, and a drive seat 406; the air outlet frame 401 is fixedly installed inside both sides of the heat exchange box 1; the baffle 402 is slidably installed inside the air outlet frame 401; the drive plate 403 is fixedly installed outside the baffle 402, and the drive plate 403 and the baffle 402 are symmetrically arranged; the connecting seat 404 is fixedly installed outside the air outlet frame 401; the double-ended screw 405 is rotatably installed inside the connecting seat 404, and the double-ended screw 405 is fixedly installed at the shaft end of the motor device, and the motor device is fixedly installed outside the connecting seat 404; the drive seat 406 is connected by a screw... The threaded connection is located on the outside of the double-ended screw 405, and the drive seat 406 and the drive plate 403 are fixedly connected; the guide structure 5 includes: a fixed cylinder 501 and a guide rod 502; the fixed cylinder 501 is fixedly located on the outside of the exhaust frame 401; the guide rod 502 is slidably located inside the fixed cylinder 501, and the guide rod 502 and the drive plate 403 are fixedly connected; its specific function is: by setting the double-ended screw 405 and the drive seat 406 and the guide rod 502 and the fixed cylinder 501, the two sets of drive plates 403 can drive the two sets of baffles 402 to move in opposite directions at the same time, so that the exhaust channel area of ​​the exhaust frame 401 can be adjusted; it is beneficial to adjust the flow speed of high-temperature flue gas in the heat exchange box 1.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In this invention, the high-temperature flue gas outlet is connected to the air inlet frame 201 during use; cold water is introduced into the heat exchange box 102 through the water inlet pipe 104; the air inlet fan 205 is activated, allowing the high-temperature flue gas to enter the heat exchange chamber 1 through the air inlet pipe 105; the dust filter 204 filters the dust in the high-temperature flue gas; simultaneously, the shaft of the air inlet fan 205 drives the scraper 207 to rotate via the horizontal shaft 206, causing the scraper 207 to scrape off the dust adsorbed on the dust filter 204; the cover plate 301 can be quickly disassembled and installed using the hexagonal bolts 304, threaded holes 203, and round holes 303, which is beneficial for... The flue gas isolated inside the air intake frame 201 is treated; the high-temperature flue gas diffuses counter-currently from the center to the edge of the heat exchanger box 102, and the high-temperature flue gas transfers heat to the cold water inside the heat exchanger box 102; the water that has absorbed heat can be discharged through the water outlet pipe 103; rotating the double-ended screw 405, the double-ended screw 405 drives the two sets of drive plates 403 to move in opposite directions through the fixed cylinder 501, the guide rod 502 and the drive seat 406, so that the distance between the two sets of baffles 402 is adjusted; so that the air outlet channel area of ​​the air outlet frame 401 is adjusted; which is beneficial to adjusting the flow speed of the high-temperature flue gas in the heat exchanger box 1.

Claims

1. A vortex heat exchanger, characterized in that, include: A heat exchange box (1) is provided with four sets of support legs (101) fixedly installed at the bottom of the heat exchange box (1), and a hot water box (102) is fixedly installed inside the heat exchange box (1), and the hot water box (102) is configured as a vortex structure; the number of hot water boxes (102) is set to two sets, and the two sets of hot water boxes (102) are nested together, and the top and bottom of the hot water box (102) are respectively attached to the inner side of the heat exchange box (1); one end of the hot water box (102) is fixedly provided with The outlet pipe (103) and the inlet pipe (104) are fixedly installed at the other end of the hot water box (102). The outlet pipe (103) and the inlet pipe (104) are both fixedly installed inside the top side of the heat exchange box (1). An air inlet pipe (105) is fixedly installed inside the bottom side of the heat exchange box (1). The top of the air inlet pipe (105) is located between the two sets of outlet pipes (103). A sealing block (106) is fixedly installed between the inner side of the heat exchange box (1) and the outer side of the hot water box (102). The heat exchange box (1) has an air outlet assembly (4) fixedly installed inside both sides, and a guide structure (5) fixedly installed outside the air outlet assembly (4); the water outlet pipe (103) has an air inlet assembly (2) fixedly installed outside the bottom end, and an auxiliary structure (3) fixedly installed on the top of the air inlet assembly (2).

2. The vortex heat exchanger according to claim 1, characterized in that: The air intake assembly (2) includes: an air intake frame (201), a fixing seat (202), and a threaded hole (203); the air intake frame (201) is fixedly installed on the outer side of the bottom end of the air intake pipe (105); the fixing seat (202) is fixedly installed on both sides of the top of the air intake frame (201); and the threaded hole (203) is opened inside the fixing seat (202).

3. A vortex heat exchanger according to claim 2, characterized in that: The air intake assembly (2) further includes: a dust filter (204), an air intake fan (205), a horizontal shaft (206), and a scraper (207); the dust filter (204) is fixedly installed on one side inside the air intake frame (201); the air intake fan (205) is fixedly installed on the other side inside the air intake frame (201); the horizontal shaft (206) is fixedly installed on the outside of the rotating shaft of the air intake fan (205); the scraper (207) is fixedly installed on the outside of the horizontal shaft (206), and the outside of the scraper (207) is in contact with the outside of the dust filter (204).

4. A vortex heat exchanger according to claim 2, characterized in that: The auxiliary structure (3) includes: a cover plate (301), an auxiliary seat (302), a round hole (303), and an internal hex bolt (304); the cover plate (301) is movably disposed on the top of the air intake frame (201); the auxiliary seat (302) is fixedly disposed on both sides of the cover plate (301), and the auxiliary seat (302) is located directly above the fixed seat (202); the round hole (303) is opened inside the auxiliary seat (302); the internal hex bolt (304) is located inside the round hole (303), and the internal hex bolt (304) is disposed inside the threaded hole (203) by threaded connection.

5. A vortex heat exchanger according to claim 1, characterized in that: The air outlet assembly (4) includes: an air outlet frame (401), a baffle (402) and a drive plate (403); the air outlet frame (401) is fixedly installed inside both sides of the heat exchange box (1); the baffle (402) is slidably installed inside the air outlet frame (401); the drive plate (403) is fixedly installed outside the baffle (402), and the drive plate (403) and the baffle (402) are symmetrically arranged.

6. A vortex heat exchanger according to claim 5, characterized in that: The air outlet assembly (4) further includes: a connecting seat (404), a double-ended screw (405), and a drive seat (406); the connecting seat (404) is fixedly disposed on the outside of the air outlet frame (401); the double-ended screw (405) is rotatably disposed inside the connecting seat (404), and the double-ended screw (405) is fixedly disposed on the end of the motor device shaft, and the motor device is fixedly disposed on the outside of the connecting seat (404); the drive seat (406) is disposed on the outside of the double-ended screw (405) by threaded connection, and the drive seat (406) and the drive plate (403) are fixedly connected.

7. A vortex heat exchanger according to claim 5, characterized in that: The guide structure (5) includes: a fixed cylinder (501) and a guide rod (502); the fixed cylinder (501) is fixedly disposed on the outside of the air outlet frame (401); the guide rod (502) is slidably disposed inside the fixed cylinder (501), and the guide rod (502) and the drive plate (403) are fixedly connected.

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