Automobile part stamping sheet metal part detection device
The detection device composed of a spring and a cross rod, combined with a U-shaped slide rod and a screw hole detection rod, solves the problems of surface flatness and hole detection accuracy of sheet metal parts, and realizes the overall detection and pressure adaptability of sheet metal parts.
Patent Information
- Application Number
- CN202423180017.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing sheet metal inspection devices easily lead to inaccurate sheet metal plane data during the inspection process, and are unable to accurately detect unevenness and hole locations on the sheet metal surface.
The detection device uses a spring and a cross rod, combined with a U-shaped slide rod and a screw hole detection rod. It can horizontally detect the overall flatness of the sheet metal surface, and detect the position of the holes by sliding the U-shaped slide rod. The height of the threaded rod can be adjusted with a chain to adapt to pressure tests at different heights.
It achieves accurate flatness and hole detection on the surface of sheet metal parts, avoids errors in local detection, ensures the yield rate of sheet metal parts, and can adapt to pressure testing requirements at different heights.
Smart Images

Figure CN223485089U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sheet metal inspection devices, and in particular to an inspection device for stamped sheet metal parts of automobile components. Background Technology
[0002] Sheet metal parts are characterized by their light weight, high strength, conductivity (which can be used for electromagnetic shielding), low cost, and good mass production performance. They are widely used in fields such as electronics, communications, automotive, and medical devices. For example, sheet metal parts are an essential component in computer cases, mobile phones, and MP3 players.
[0003] Current sheet metal inspection equipment requires operators to place a level on the sheet metal surface during inspection. If the bubble inside the level moves to the left or right, it indicates that the sheet metal surface is uneven. This type of inspection method is rather general, so most of the inspections are based on average values, which can lead to inaccurate sheet metal planarity data. Summary of the Invention
[0004] The purpose of this utility model is to provide an inspection device for stamped sheet metal parts of automobiles, which can perform lateral inspection of the entire surface of the sheet metal part with the cooperation of spring and cross bar, and can accurately identify where the sheet metal part is uneven when the U-shaped slide bar slides; in addition, the sheet metal part surface will be drilled, and the U-shaped slide bar with screw hole detection rod can detect holes at any position on the surface of the sheet metal part, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a testing device for stamped sheet metal parts of automobiles, including a mounting plate, on both the left and right sides of the mounting plate, an adjusting rod is rotatably mounted, a U-shaped rod is threadedly mounted on the circumferential surface of the adjusting rod, and a sliding rod is fixedly mounted on the inner side of the adjacent end of the two U-shaped rods, and a testing component is slidably provided between the two sliding rods;
[0006] The detection assembly includes a cavity rod that is slidably mounted between two slide rods;
[0007] The cavity rod has cross rods evenly arranged horizontally inside, and the upper and lower ends of the horizontal part of the cross rods are fixedly installed with a first spring between them and the inner wall of the cavity rod.
[0008] A U-shaped slide rod is slidably mounted on the outer side of the cavity rod, a rectangular rod is slidably mounted on the front end of the U-shaped slide rod, a screw hole detection rod is fixedly mounted on the lower end of the rectangular rod, and a second spring is fixedly mounted between the upper end of the screw hole detection rod and the lower part of the front end of the U-shaped slide rod.
[0009] A sheet metal part is provided above the mounting plate, and the lower end face of the cross bar is in contact with the upper end face of the sheet metal part.
[0010] Preferably, the cavity rod has a cross groove inside, the cross rod is slidably installed inside the cross groove, and the upper and lower ends of the first spring that are far apart are fixedly installed on the upper and lower inner walls of the cross groove.
[0011] Preferably, U-shaped grooves are provided on both the front and rear sides of the cavity rod, and the lower inner end of the U-shaped slide rod is slidably installed inside the U-shaped grooves on both the front and rear sides.
[0012] Preferably, a vertical pole is fixedly installed at the rear end of the mounting plate, a telescopic cylinder is fixedly installed at the upper front end of the vertical pole, and a pressure plate is fixedly installed on the lower telescopic rod of the telescopic cylinder.
[0013] Preferably, an air pump is fixedly installed on the lower end face of the mounting plate, and pipes are fixedly installed on the circumferential surfaces of both the front and rear ends of the air pump.
[0014] Preferably, the upper surface of the mounting plate is provided with an adjustment assembly, the adjustment assembly including four hollow columns fixedly mounted on the upper surface of the mounting plate.
[0015] Preferably, a driven gear is rotatably mounted on the upper end of the cavity column, a threaded rod is rotatably mounted on the upper end face of the driven gear to the interior of the cavity column, a rotating head is rotatably mounted on the upper end face of the threaded rod, and the sheet metal part is placed on the upper end of multiple rotating heads.
[0016] Preferably, the upper end of the pipe and the lower end of the rotating head are fixedly connected; a chain is rotatably mounted on the circumference of the driven gear; a motor is fixedly mounted on the upper end face of the mounting plate; a driving gear is fixedly mounted on the output shaft of the motor; and the driving gear meshes with the chain.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. With the cooperation of spring and cross bar, this utility model can perform lateral overall inspection of the sheet metal surface, and can accurately identify where the sheet metal is uneven when the U-shaped slide bar slides; in addition, the sheet metal surface will be drilled, and with the action of the U-shaped slide bar carrying the screw hole detection rod, holes at any position on the sheet metal surface can be detected.
[0019] 2. This utility model can adjust the height of the threaded rod under the action of the chain, thereby adjusting the rotating head and changing the adjustment of the sheet metal parts. This allows the pressure plate to perform pressure tests on the sheet metal parts, and pressure test data at different heights can be obtained based on the tests at different heights. Attached Figure Description
[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a front view of the main body of this utility model;
[0022] Figure 2 This is a schematic diagram of the adjustment component of this utility model;
[0023] Figure 3 This is a schematic diagram of the hollow column and pipe of this utility model;
[0024] Figure 4 This is a schematic diagram of the sheet metal part of this utility model;
[0025] Figure 5 This is a structural diagram of the detection component of this utility model;
[0026] Explanation of reference numerals in the attached figures:
[0027] 1. Mounting plate; 11. Upright pole; 12. Telescopic cylinder; 13. Pressure plate;
[0028] 2. Air pump; 21. Pipeline;
[0029] 3. Adjustment assembly; 31. Motor; 311. Drive gear; 32. Hollow column; 33. Driven gear; 34. Threaded rod; 35. Rotary head; 36. Chain;
[0030] 4. Sheet metal parts; 5. Adjusting rod; 51. U-shaped rod; 52. Slide rod;
[0031] 6. Detection assembly; 61. Cavity rod; 62. Cross groove; 63. U-shaped groove; 64. Cross rod; 65. First spring; 66. U-shaped slide rod; 67. Rectangular rod; 68. Screw hole detection rod; 69. Second spring. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figures 1 to 5 This utility model provides a technical solution:
[0034] An inspection device for stamped sheet metal parts of automobiles includes a mounting plate 1. Adjusting rods 5 are rotatably mounted on both the left and right sides of the mounting plate 1. U-shaped rods 51 are threaded onto the circumferential surface of the adjusting rods 5. Sliding rods 52 are fixedly mounted on the inner sides of adjacent ends of the two U-shaped rods 51. A detection component 6 is slidably disposed between the two sliding rods 52. The detection component 6 includes a hollow rod 61 slidably mounted between the two sliding rods 52. Cross rods 64 are horizontally and evenly arranged inside the hollow rod 61. A first spring 65 is fixedly installed between the upper and lower ends of the horizontal part of the 64 and the inner wall of the cavity rod 61; a U-shaped slide rod 66 is slidably installed on the outer side of the cavity rod 61, a rectangular rod 67 is slidably installed at the front end of the U-shaped slide rod 66, a screw hole detection rod 68 is fixedly installed at the lower end of the rectangular rod 67, and a second spring 69 is fixedly installed between the upper end of the screw hole detection rod 68 and the lower part of the front end of the U-shaped slide rod 66; a sheet metal part 4 is provided above the mounting plate 1, and the lower end face of the cross rod 64 is in contact with the upper end face of the sheet metal part 4.
[0035] The cavity rod 61 has a cross groove 62 inside, and the cross rod 64 is slidably installed inside the cross groove 62. The upper and lower ends of the first spring 65, which are far apart, are fixedly installed on the upper and lower inner walls of the cross groove 62. The cavity rod 61 has U-shaped grooves 63 on both the front and rear sides, and the lower end of the U-shaped slide rod 66 is slidably installed inside the U-shaped groove 63 on both the front and rear sides.
[0036] By adopting the above technical solution, the operator first places the sheet metal part 4 on the upper end of the rotating head 35, starts the air pump 2, and the air pump 2 generates suction to firmly adsorb the sheet metal part 4 that is attached to the rotating head 35 through the pipe 21.
[0037] Depending on the situation on site, the operator rotates the adjusting rod 5. When the adjusting rod 5 rotates, the U-shaped rod 51 can rise or fall. Then, the slide rod 52 carries the cavity rod 61 in the detection assembly 6 to work synchronously. The cavity rod 61 carries the cross rod 64, the first spring 65 and the U-shaped slide rod 66 to fall synchronously until the upper end face of the cross rod 64 is tightly attached to the upper surface of the sheet metal part 4. At this time, the U-shaped slide rod 66 will carry the rectangular rod 67. The rectangular rod 67 carries the screw hole detection rod 68 and the second spring 69 to fall synchronously.
[0038] In use, the U-shaped slide bar 66 is slidable. Under the action of the U-shaped groove 63, the U-shaped slide bar 66 can move horizontally along the cavity bar 61. Under the action of the first spring 65, the protruding position of the sheet metal part 4 will cause the upper end of the cross bar 64 to slide out of the interior of the cross groove 62. The upper end face of the interior of the U-shaped slide bar 66 and the upper end face of the cross bar 64 are in a close fit. Once the cross bar 64 protrudes and obstructs the movement of the U-shaped slide bar 66, it can be known that the lower end of the protruding cross bar 64 is in an uneven state when it is in contact with the sheet metal part 4. Secondly, when the screw hole detection rod 68 is working, if the screw hole detection rod 68 passes through, it proves that the hole meets the requirements. If it does not pass through, there is an obstruction inside the surface hole.
[0039] During operation, the second spring 69 pushes the rectangular rod 67 downwards, and the rectangular rod 67 moves downwards synchronously with the screw hole detection rod 68. The lower end of the screw hole detection rod 68 then enters the interior of the hole. If it passes through the thick surface, the hole is opened well; if it does not pass through, the surface needs to be returned to the factory for processing. Therefore, with the cooperation of the above multiple structures, the flatness of the front and back surfaces of the sheet metal part 4 can be detected without local inspection, ensuring the overall inspection of the sheet metal part 4 and thus ensuring the good quality of the sheet metal part 4. Furthermore, the hole can be detected in real time during the flatness inspection process, saving the trouble of transferring it to the next worker for inspection.
[0040] Specifically, such as Figures 1 to 2 As shown, a vertical pole 11 is fixedly installed at the rear end of the mounting plate 1, a telescopic cylinder 12 is fixedly installed at the upper front end of the vertical pole 11, and a pressure plate 13 is fixedly installed on the lower telescopic rod of the telescopic cylinder 12.
[0041] An air pump 2 is fixedly installed on the lower end face of the mounting plate 1, and pipes 21 are fixedly installed on the circumferential surfaces of both the front and rear ends of the air pump 2; an adjustment assembly 3 is provided on the upper end face of the mounting plate 1, and the adjustment assembly 3 includes four hollow columns 32 fixedly installed on the upper end face of the mounting plate 1.
[0042] A driven gear 33 is rotatably mounted on the upper end of the hollow column 32. A threaded rod 34 is rotatably mounted from the upper end face of the driven gear 33 to the inside of the hollow column 32. A rotating head 35 is rotatably mounted on the upper end face of the threaded rod 34. The sheet metal part 4 is placed on the upper end of multiple rotating heads 35. The upper end of the pipe 21 and the lower end of the rotating head 35 are fixedly connected. A chain 36 is rotatably mounted on the circumferential surface of the driven gear 33. A motor 31 is fixedly mounted on the upper end face of the mounting plate 1. A driving gear 311 is fixedly mounted on the output shaft of the motor 31. The driving gear 311 meshes with the chain 36.
[0043] By adopting the above technical solution, the motor 31, which is fixedly installed on the upper surface of the mounting plate 1 in the adjustment assembly 3, is started. The output shaft of the motor 31 drives the drive gear 311 to rotate. The drive gear 311 drives the chain 36 to rotate. The chain 36 drives the driven gear 33 to rotate. When the driven gear 33 rotates, the threaded rod 34 can rotate inside the cavity column 32. When the threaded rod 34 rotates, it can move upward. The threaded rod 34 will drive the rotating head 35 to move synchronously. At this time, the rotating head 35 will move upward synchronously under the drive of the threaded rod 34. After reaching the specified height, the rotation of the motor 31 stops.
[0044] Place the sheet metal part 4 on the upper surface of the rotating head 35, start the air pump 2, and the air pump 2 will adsorb the sheet metal part 4 through the pipe 21. It should be noted that the length of the pipe 21 needs to be reserved according to the length of the threaded rod 34 to avoid the pipe 21 affecting the lifting and lowering of the threaded rod 34.
[0045] Then, a telescopic cylinder 12 is fixedly installed at the front end of the upright 11 for operation. The telescopic rod of the telescopic cylinder 12 pushes the pressure plate 13 downward to perform pressure testing on the sheet metal part 4. With the cooperation of the above-mentioned multiple structures, pressure testing can be performed on the sheet metal part 4 at different heights, thereby obtaining pressure test data of the sheet metal part 4 at different heights, so that the pressure testing of the sheet metal part 4 is no longer limited to the same height.
[0046] Working principle: Place the sheet metal part 4 on the upper surface of the rotating head 35 and start the air pump 2. The air pump 2 will adsorb the sheet metal part 4 through the pipe 21.
[0047] Rotate the adjusting rod 5, and the adjusting rod 5 will lower the U-shaped rod 51. The U-shaped rod 51 will lower the sliding rod 52, and the sliding rod 52 will lower the cavity rod 61. The lower end face of the cross rod 64 will fit against the upper surface of the sheet metal part 4.
[0048] Sliding the U-shaped slide bar 66, the protruding cross bar 64 will hinder the movement of the U-shaped slide bar 66, thus marking the protruding position. Manually pressing the protruding cross bar 64 will cause the lower first spring 65 to retract, and the U-shaped slide bar 66 will slide over to continue operation.
[0049] Then, the second spring 69 moves the rectangular rod 67 downwards, and the rectangular rod 67 moves the screw hole detection rod 68 downwards synchronously, so that the screw hole detection rod 68 enters the opened hole for detection.
[0050] In addition, the motor 31 is started, and the motor 31 drives the drive gear 311 to rotate. The drive gear 311 drives the chain 36 to rotate, and the chain 36 drives the driven gear 33 to rotate. The driven gear 33 causes the threaded rod 34 to rotate and move upward. The threaded rod 34 drives the rotating head 35 to move upward, place the sheet metal part 4, and start the air pump 2 to adsorb the sheet metal part 4.
[0051] Start the telescopic cylinder 12. The telescopic rod of the telescopic cylinder 12 moves the pressure plate 13 downward to perform a pressure test on the sheet metal part 4.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A device for inspecting stamped sheet metal parts of automobiles, comprising a mounting plate (1), wherein adjusting rods (5) are rotatably mounted on both the left and right sides of the mounting plate (1), and U-shaped rods (51) are threadedly mounted on the circumferential surface of the adjusting rods (5), and sliding rods (52) are fixedly mounted on the inner side of the adjacent ends of the U-shaped rods (51) on both sides, characterized in that: A detection component (6) is provided between the two slide rods (52) for sliding together; The detection assembly (6) includes a cavity rod (61) slidably mounted between two slide rods (52); The cavity rod (61) has cross rods (64) evenly arranged horizontally inside. The upper and lower ends of the horizontal part of the cross rod (64) are fixedly installed with a first spring (65) between them and the inner wall of the cavity rod (61). A U-shaped slide rod (66) is slidably installed on the outer side of the cavity rod (61). A rectangular rod (67) is slidably installed at the front end of the U-shaped slide rod (66). A screw hole detection rod (68) is fixedly installed at the lower end of the rectangular rod (67). A second spring (69) is fixedly installed between the upper end of the screw hole detection rod (68) and the lower part of the front end of the U-shaped slide rod (66). The mounting plate (1) is provided with a sheet metal part (4) above it, and the lower end face of the cross rod (64) is in contact with the upper end face of the sheet metal part (4).
2. The automotive parts stamping sheet metal inspection device according to claim 1, characterized in that: The cavity rod (61) has a cross groove (62) inside, and the cross rod (64) is slidably installed inside the cross groove (62). The upper and lower ends of the first spring (65) that are far apart are fixedly installed on the upper and lower inner walls of the cross groove (62).
3. The inspection device for stamped sheet metal parts of automobile components according to claim 1, characterized in that: The cavity rod (61) has U-shaped grooves (63) on both the front and rear sides, and the lower end of the U-shaped slide rod (66) is slidably installed inside the U-shaped grooves (63) on both the front and rear sides.
4. The inspection device for stamped sheet metal parts of automobile components according to claim 1, characterized in that: A vertical pole (11) is fixedly installed at the rear end of the mounting plate (1), and a telescopic cylinder (12) is fixedly installed at the upper front end of the vertical pole (11). A pressure plate (13) is fixedly installed on the lower telescopic rod of the telescopic cylinder (12).
5. The inspection device for stamped sheet metal parts of automobile components according to claim 4, characterized in that: An air pump (2) is fixedly installed on the lower end face of the mounting plate (1), and pipes (21) are fixedly installed on the front and rear circumferential surfaces of the air pump (2).
6. The inspection device for stamped sheet metal parts of automobile components according to claim 5, characterized in that: The upper surface of the mounting plate (1) is provided with an adjustment component (3), which includes four cavity columns (32) fixedly installed on the upper surface of the mounting plate (1).
7. The automotive parts stamping sheet metal inspection device according to claim 6, characterized in that: A driven gear (33) is rotatably mounted on the upper end of the cavity column (32). A threaded rod (34) is rotatably mounted from the upper end face of the driven gear (33) to the inside of the cavity column (32). A rotating head (35) is rotatably mounted on the upper end face of the threaded rod (34). The sheet metal part (4) is placed on the upper end of the multiple rotating heads (35).
8. The inspection device for stamped sheet metal parts of automobile components according to claim 7, characterized in that: The upper end of the pipe (21) and the lower end of the rotating head (35) are fixedly connected; a chain (36) is rotatably mounted on the circumferential surface of the passive gear (33); a motor (31) is fixedly mounted on the upper surface of the mounting plate (1); a drive gear (311) is fixedly mounted on the output shaft of the motor (31); and the drive gear (311) meshes with the chain (36).