Alkali storage tank liquid level remote transmission device

Abstract

The utility model relates to the technical field of chemical engineering, in particular to an alkali storage tank liquid level remote transmission device which comprises a storage tank body, supporting legs are fixedly connected to the four corners of the lower end of a base, and a main body device is connected to the front portion of the upper end of a cover plate in a penetrating mode. The main body device comprises a measuring plate, the left end of the measuring plate is fixedly connected with a graduated scale plate, the front end of the measuring plate is provided with a sliding groove, a movable assembly is movably connected in the sliding groove, the upper end of the measuring plate is fixedly connected with a pressure gauge, the right side of the pressure gauge is fixedly connected with an alarm, and the measuring plate is located in the storage tank body. According to the liquid level remote transmission device for the alkali storage tank, the main body device and the movable component are arranged, so that the change of the height of the liquid level can be accurately reflected, and remote display and monitoring are carried out by virtue of the display panel, so that an operator can master the liquid level information in real time at a position far away from the storage tank, and the convenience and timeliness of monitoring are improved.

Description

Technical Field

[0001] This utility model relates to the field of chemical technology, and in particular to a remote level transmission device for alkali storage tanks. Background Technology

[0002] In the chemical and related fields, liquid level monitoring of alkali storage tanks is crucial. Traditional liquid level measurement methods often have limitations such as low accuracy, poor real-time performance, or difficulty in remote monitoring. With the continuous development of industrial automation and intelligence, higher requirements are placed on the accurate measurement and remote transmission of liquid level in alkali storage tanks. The storage and use of alkali solution are common operations. However, accurate monitoring of the liquid level in alkali storage tanks is crucial for the safety and stability of the production process. Traditional liquid level monitoring methods may have problems such as low accuracy, insufficient real-time performance, and difficulty in remote monitoring. Therefore, we propose a new remote liquid level transmission device for alkali storage tanks. Utility Model Content

[0003] The main purpose of this invention is to provide a remote level transmission device for alkali storage tanks, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A remote liquid level transmission device for an alkali storage tank includes a storage tank body, a base fixedly connected to the lower end of the storage tank body, support feet fixedly connected to the four corners of the lower end of the base, a drain pipe inserted through the left side of the outer surface of the storage tank body, a cover plate fixedly connected to the upper end of the storage tank body, a display panel fixedly connected to the front side of the outer surface of the storage tank body, an inlet pipe fixedly connected to the upper left side of the cover plate, and a main body device inserted through the upper front side of the cover plate.

[0006] The main device includes a measuring plate, a scale plate is fixedly connected to the left end of the measuring plate, a sliding groove is opened at the front end of the measuring plate, a movable component is movably connected in the sliding groove, a pressure gauge is fixedly connected to the upper end of the measuring plate, an alarm is fixedly connected to the right side of the pressure gauge, and the measuring plate is located inside the storage tank.

[0007] Preferably, the movable component includes a slider, a capacitor electrode is provided on the right front end of the slider, an index block is fixedly connected to the left front end of the slider, a float is fixedly connected to the lower end of the slider, and the slider is movably connected in a groove.

[0008] By adopting the above technical solution, the active component, through the combination of slider, capacitor plate, index block and float, realizes real-time monitoring and display of liquid level height.

[0009] Preferably, the indicator block is located on the front side of the scale plate, and the float has a spherical structure.

[0010] By adopting the above technical solution, the float adopts a spherical structure, which gives it better buoyancy and stability, and reduces misjudgment caused by liquid fluctuations.

[0011] Preferably, the slider is slidably connected within the groove.

[0012] By adopting the above technical solution, the sliding connection of the slider in the chute ensures that it can move smoothly when the liquid level changes, avoiding jamming or misalignment.

[0013] Preferably, the height of the measuring plate is the same as the height of the inner wall of the storage tank.

[0014] By adopting the above technical solution, the height of the leveling plate is the same as the height of the inner wall of the storage tank, ensuring the comprehensiveness and accuracy of liquid level monitoring.

[0015] Preferably, the alarm is electrically connected to the display panel via a wire.

[0016] By adopting the above technical solution: the alarm is electrically connected to the display panel via a wire. When the liquid level exceeds or falls below the set threshold, the alarm will issue an alarm signal and display relevant information on the display panel.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In this invention, the float moves with the liquid level, causing the slider to move, and the change in the distance between the capacitor electrode and the measuring plate causes the capacitance value to change, which is then converted into an electrical signal. This method can accurately reflect the change in liquid level height. With the help of the display panel, remote display and monitoring are possible, allowing operators to keep track of the liquid level information in real time from a location far from the storage tank, thus improving the convenience and timeliness of monitoring.

[0019] In this invention, the pressure at the bottom of the storage tank is converted into liquid level measurement. Based on Archimedes' principle, the liquid level can be measured relatively accurately. The distance change of the capacitor plates is converted into a standard 420mA signal and transmitted to the DCS A card for reception. The signal is then displayed through the monitoring software of the human-machine interface, realizing standardized signal transmission and visualization, which facilitates data processing and interpretation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the alkali storage tank level remote transmission device of this utility model.

[0021] Figure 2 This is a schematic diagram of the overall structure of the main device of the alkali storage tank liquid level remote transmission device of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the movable component of the alkali storage tank level remote transmission device of this utility model;

[0023] Figure 4 This is a detailed enlarged structural diagram of point A of the alkali storage tank level remote transmission device of this utility model.

[0024] In the diagram: 1. Storage tank; 2. Inlet pipe; 3. Main unit; 4. Display panel; 5. Drain pipe; 6. Base; 7. Support leg; 8. Cover plate; 31. Pressure gauge; 32. Alarm; 33. Scale plate; 34. Measuring plate; 35. Slide groove; 36. Moving component; 361. Index block; 362. Sliding block; 363. Capacitor electrode; 364. Float. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Please see Figure 1-4 This utility model provides a technical solution:

[0029] A remote liquid level transmission device for an alkali storage tank includes a storage tank body 1, a base 6 fixedly connected to the lower end of the storage tank body 1, support feet 7 fixedly connected to the four corners of the lower end of the base 6, a drain pipe 5 inserted through the left side of the outer surface of the storage tank body 1, a cover plate 8 fixedly connected to the upper end of the storage tank body 1, a display panel 4 fixedly connected to the front of the outer surface of the storage tank body 1, an inlet pipe 2 fixedly connected to the upper left side of the cover plate 8, and a main body device 3 inserted through the upper front of the cover plate 8.

[0030] In this embodiment, the main device 3 includes a measuring plate 34, a scale plate 33 is fixedly connected to the left end of the measuring plate 34, a slide groove 35 is opened at the front end of the measuring plate 34, a movable component 36 is movably connected in the slide groove 35, a pressure gauge 31 is fixedly connected to the upper end of the measuring plate 34, an alarm 32 is fixedly connected to the right side of the pressure gauge 31, the measuring plate 34 is located inside the storage tank 1; the height of the measuring plate 34 is the same as the height of the inner wall of the storage tank 1; the alarm 32 is electrically connected to the display panel 4 through a wire.

[0031] With the above scheme: the height of the measuring plate 34 is the same as the height of the inner wall of the storage tank 1, ensuring that the slider 362 and the float 364 can move freely within the entire liquid level range. The measuring plate 34 is the main part of the device. It is located inside the storage tank 1 and is used to support and measure the liquid level. When the movable component 36 moves in the slide 35, the connected indicator part, such as the index block 361, will move on the scale plate 33 to display the current liquid level. The pressure gauge 31 is fixed at the upper end of the measuring plate 34 and is used to measure the pressure inside the storage tank 1. The alarm 32 is fixed to the right side of the pressure gauge 31. When the liquid level exceeds or falls below the preset safety range, the alarm 32 will issue an alarm signal. The alarm 32 is electrically connected to the display panel 4 through a wire. When the alarm is triggered, the display panel 4 will also display the corresponding alarm information.

[0032] In this embodiment, the movable component 36 includes a slider 362. A capacitor electrode 363 is provided on the right front end of the slider 362. An index block 361 is fixedly connected to the left front end of the slider 362. A float 364 is fixedly connected to the lower end of the slider 362. The slider 362 is movably connected in the groove 35. The index block 361 is located on the front side of the scale plate 33. The float 364 has a spherical structure. The slider 362 is slidably connected in the groove 35.

[0033] Through the above scheme: the float 364 floats up and down in the liquid in the storage tank 1 as the liquid level rises and falls. When the liquid level rises, the float 364 rises as well, and when the liquid level falls, the float 364 falls. The up and down movement of the float 364 is reflected by the sliding of the slider 362 in the slide groove 35. The lower end of the slider 362 is fixedly connected to the float 364, so the movement of the float 364 is directly transmitted to the slider 362. A capacitor plate 363 is provided on the right side of the front end of the slider 362. As the slider 362 slides in the slide groove 35, the relative position between the capacitor plate 363 and other parts fixed on the device, another capacitor plate 363, changes. This change in relative position causes a change in the capacitance value formed between them. The change in capacitance value is then converted into an electrical signal, which represents the current liquid level height.

[0034] It should be noted that this utility model is a remote level transmission device for an alkali storage tank. During use, when the alkali solution enters the storage tank 1 through the inlet pipe 2, the liquid level of the alkali solution will gradually rise. The float 364 floats upward with the rising liquid level, and the float 364 drives the slider 362 to slide upward in the groove 35. Since the indicator block 361 on the left front end of the slider 362 is located in front of the scale plate 33, the liquid level height can be intuitively understood by observing the position change of the indicator block 361 on the scale plate 33. At the same time, as the slider 362 moves, the distance between the capacitor plate 363 on the right front end and the level plate 34 also changes. According to the principle of capacitance, this change in distance will cause a change in capacitance value. Using this characteristic, the change in liquid level height can be converted into an electrical signal. The pressure gauge 31 on the leveling plate 34 can monitor the pressure inside the storage tank 1 in real time. When the pressure changes abnormally, it may indicate that there is an abnormality in the liquid level. When the liquid level reaches or exceeds the set threshold, the alarm 32 will send an alarm signal through the wire electrically connected to the display panel 4 to remind relevant personnel. The entire device converts the physical change of the liquid level into an electrical signal and uses the display panel 4 for remote display and monitoring, realizing the accurate measurement and remote transmission of the liquid level of the alkali storage tank. This allows operators to grasp the liquid level information in a timely manner and take corresponding measures. The pressure at the bottom of the storage tank 1 is detected and converted into liquid level height measurement. Using Archimedes' theorem, the known fatigue density and the measured change are used as the distance change of the capacitor electrode 363 and converted into a standard 420mA signal for transmission to the DCS A card for reception. The signal is then displayed through the monitoring software of the human-machine interface.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A remote level transmission device for an alkali storage tank, comprising a storage tank body (1), characterized in that: The lower end of the storage tank (1) is fixedly connected to a base (6), and the four corners of the lower end of the base (6) are fixedly connected to support feet (7). The left side of the outer surface of the storage tank (1) is connected to a drain pipe (5). The upper end of the storage tank (1) is fixedly connected to a cover plate (8). The front of the outer surface of the storage tank (1) is fixedly connected to a display panel (4). The left side of the upper end of the cover plate (8) is fixedly connected to an inlet pipe (2). The front of the upper end of the cover plate (8) is connected to a main body device (3). The main device (3) includes a measuring plate (34), a scale plate (33) is fixedly connected to the left end of the measuring plate (34), a sliding groove (35) is opened at the front end of the measuring plate (34), a movable component (36) is movably connected in the sliding groove (35), a pressure gauge (31) is fixedly connected to the upper end of the measuring plate (34), an alarm (32) is fixedly connected to the right side of the pressure gauge (31), and the measuring plate (34) is located inside the storage tank (1).

2. The alkali storage tank level remote transmission device according to claim 1, characterized in that: The active component (36) includes a slider (362), a capacitor electrode (363) is provided on the right front end of the slider (362), an index block (361) is fixedly connected to the left front end of the slider (362), a float (364) is fixedly connected to the lower end of the slider (362), and the slider (362) is movably connected in the groove (35).

3. The alkali storage tank level remote transmission device according to claim 2, characterized in that: The index block (361) is located on the front side of the scale plate (33), and the float (364) has a spherical structure.

4. The alkali storage tank level remote transmission device according to claim 2, characterized in that: The slider (362) is slidably connected in the groove (35).

5. The alkali storage tank level remote transmission device according to claim 1, characterized in that: The height of the measuring plate (34) is the same as the height of the inner wall of the storage tank (1).

6. The alkali storage tank level remote transmission device according to claim 4, characterized in that: The alarm (32) is electrically connected to the display panel (4) via a wire.

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