Focusing adjusting machine

Abstract

The utility model provides a focusing adjusting machine. The focusing adjusting machine comprises a first fixing assembly, a second fixing assembly, an adjusting camera, a first UV curing assembly, a second UV curing assembly and a dispensing assembly, the first fixing assembly is used for fixing the lens assembly, and the second fixing assembly is used for fixing the diode assembly. The lens assembly comprises a lens and a first copper pipe, the lens is installed in the first copper pipe, the diode assembly comprises a diode and a second copper pipe, and the diode is installed in the second copper pipe; the first UV curing assembly and the second UV curing assembly are arranged on the side edges of the first fixing assembly and the second fixing assembly correspondingly. The second fixing assembly fixes the diode assembly and drives the diode assembly to be close to or away from the lens assembly, and the adjusting camera is used for detecting focusing. According to the focusing adjusting machine, the adjusting precision and the curing efficiency are remarkably improved, the automation level of production is enhanced, the influence of human factors on the product quality is reduced, and the focusing adjusting machine is suitable for manufacturing large-scale and high-quality optoelectronic devices.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a focusing calibration machine. Background Technology

[0002] A focusing and calibrating machine is a device used for assembling and adjusting precision optical components, especially in applications where it is necessary to precisely align and fix lens assemblies with light sources (such as diodes). In the manufacturing process of optoelectronic devices, ensuring accurate focusing between the light source and the lens is crucial to the performance of the product. Traditionally, this calibration process may rely on manual operation or semi-automatic devices, which is not only inefficient but also makes it difficult to guarantee the consistency and accuracy of each calibration.

[0003] The shortcomings of existing technology:

[0004] 1. Manual or semi-automatic calibration: Traditional calibration methods often involve a lot of manual operations, resulting in slow calibration speed, large errors, and difficulty in achieving high-precision repeatability.

[0005] 2. Low curing efficiency: When using traditional UV curing methods, the curing time is long, which affects the speed of the entire production process, and the curing effect may be affected due to uneven light exposure.

[0006] 3. Lack of automation: Existing calibration equipment typically lacks sufficient automation functions, such as automatic placement, automatic focusing, and automatic detection, which limits the efficiency of large-scale production.

[0007] Therefore, existing technologies have shortcomings and need further improvement. Utility Model Content

[0008] In view of the problems existing in the prior art, this utility model provides a focusing calibration machine.

[0009] To achieve the above objectives, the specific solution of this utility model is as follows:

[0010] This utility model provides a focusing calibration machine, comprising:

[0011] First fixing component, second fixing component, adjustment camera, first UV curing component, second UV curing component, dispensing component;

[0012] The calibration camera, the first fixing component, and the second fixing component are arranged sequentially from left to right;

[0013] The first fixing component is used to fix the lens assembly, and the second fixing component is used to fix the diode assembly;

[0014] The lens assembly includes a lens and a first copper tube, with the lens mounted in the first copper tube; the diode assembly includes a diode and a second copper tube, with the diode mounted in the second copper tube.

[0015] The first UV curing component and the second UV curing component are respectively disposed on the sides of the first fixing component and the second fixing component;

[0016] When the diode is energized, it emits light. The second fixing component fixes and moves the diode component closer to or away from the lens component, and the camera is adjusted to detect focus.

[0017] The dispensing assembly is used to dispense adhesive onto the outer wall of the second copper tube. The front end of the second copper tube is inserted into the tail end of the first copper tube. After the focusing detection meets the set requirements, the first UV curing assembly and the second UV curing assembly are irradiated and cured to fix the position of the diode assembly and the lens assembly.

[0018] Furthermore, the focusing adjustment machine also includes a first robotic arm, with one first robotic arm corresponding to two sets of focusing adjustment positions. The focusing adjustment positions are composed of a first fixing component and a second fixing component. The first robotic arm is used to place the lens assembly and the diode assembly onto the first fixing component and the second fixing component.

[0019] The focus adjustment position is used to adjust the position of the diode assembly and the lens assembly, thereby adjusting the focus.

[0020] Furthermore, both the first UV curing component and the second UV curing component are semi-circular;

[0021] The first UV curing component and the second UV curing component form a complete circle from above and below, creating an annular UV light irradiation ring to improve the curing speed.

[0022] Furthermore, the first fixing component includes a first fixing seat and a first pressure rod;

[0023] The first mounting base is used to place the lens assembly, and the first pressure rod is used to fix the lens assembly on the first mounting base.

[0024] Furthermore, the second fixing component includes a second fixing seat, a first linear module, a first connecting block, a first mounting plate, a first bracket, a vertical cylinder, and a first pressure block;

[0025] The second fixed base is mounted on the first mounting plate; the first mounting plate is connected to the first linear module through the first connecting block, and the first linear module is used to drive the first mounting plate forward and backward;

[0026] The first bracket is mounted on the first mounting plate, the vertical cylinder is mounted on the first bracket, the first pressure block is mounted on the vertical cylinder, the first pressure block is located above the second fixed seat, and the vertical cylinder is used to drive the first pressure block to move up and down to press or release the diode assembly.

[0027] Furthermore, the second fixing component also includes a first cylinder;

[0028] The second UV curing component is mounted on the first cylinder, which is mounted on the first mounting plate. The first cylinder is used to adjust the relative position of the second UV curing component and the second fixed base to facilitate the adjustment of the light position.

[0029] Furthermore, the focusing and adjusting machine also includes a second robotic arm and a material tray.

[0030] The second robotic arm is used to move the lens assembly and diode assembly, which have been focused and calibrated and solidified together, onto a tray.

[0031] The technical solution of this utility model has the following beneficial effects:

[0032] 1. Improve calibration accuracy

[0033] Automatic focusing and detection: The camera is adjusted to detect the focusing status between the diode assembly and the lens assembly in real time, and the second fixed component drives the diode assembly to make precise position adjustments, ensuring that the preset focusing requirements are met every time the adjustment is performed.

[0034] Fine-tuning capability: The first linear module included in the second fixed component can provide fine position adjustment to meet the application requirements of ultra-high precision.

[0035] 2. Enhance curing efficiency

[0036] Annular UV light irradiation ring: The first UV curing component and the second UV curing component are designed as semi-circles, forming a complete circle from the top and bottom, thus forming an annular UV light irradiation ring, which improves the uniformity of light irradiation and curing speed, and shortens the production cycle.

[0037] 3. Improve the level of automation

[0038] Robotic arm operation: A first robotic arm was introduced to place lens and diode assemblies, and a second robotic arm was introduced to move the calibrated and cured assemblies onto the tray, reducing manual intervention and increasing the automation of the production process.

[0039] Multiple sets of focus adjustment positions: Each first robotic arm corresponds to two sets of focus adjustment positions, which further improves the working efficiency and processing capacity of the equipment.

[0040] 4. Ensure component stability

[0041] Pressure bar and pressure block fixing mechanism: The first pressure bar in the first fixing component and the first pressure block driven by the vertical cylinder in the second fixing component are used to fix the lens assembly and the diode assembly respectively, ensuring the stability of the components during the adjustment and curing process and avoiding adjustment failure caused by component displacement.

[0042] 5. Improve ease of operation

[0043] Automatic adjustment of UV curing component position: The first cylinder in the second fixing component can adjust the relative position of the second UV curing component and the second fixing base, so that the light position can be flexibly adjusted according to actual needs, improving the flexibility and convenience of operation. Attached Figure Description

[0044] Figure 1 This is a perspective view of the present invention;

[0045] Figure 2 This is a perspective view of the two sets of adjustment mechanisms of this utility model;

[0046] Figure 3 This is a perspective view of the focusing and calibration mechanism of this utility model;

[0047] Figure 4 This is a perspective view of the focusing and calibration mechanism of this utility model.

[0048] Figure 5 This is a third-view perspective view of the focusing and calibration mechanism of this utility model.

[0049] In the picture:

[0050] 1. First fixing component; 2. Second fixing component; 3. Adjustment camera; 4. First UV curing component; 5. Second UV curing component; 6. Dispensing component; 7. Lens component; 8. Diode component; 9. First robotic arm; 10. First fixing base; 11. First pressure rod; 12. Second fixing base; 13. First linear module; 14. First connecting block; 15. First mounting plate; 16. First bracket; 17. Vertical cylinder; 18. First pressure block; 19. First cylinder; 20. Second robotic arm; 21. Material tray. Detailed Implementation

[0051] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0052] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0053] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0054] In the description of this embodiment, the terms "upper," "lower," "front," "rear," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0055] Combination Figure 1-Figure 5 As shown, this utility model provides a focusing calibration machine, comprising:

[0056] First fixing component 1, second fixing component 2, adjustment camera 3, first UV curing component 4, second UV curing component 5, dispensing component 6;

[0057] The calibration camera 3, the first fixing component 1, and the second fixing component 2 are arranged sequentially from left to right;

[0058] The first fixing component 1 is used to fix the lens assembly 7, and the second fixing component 2 is used to fix the diode assembly 8;

[0059] The lens assembly 7 includes a lens and a first copper tube, with the lens installed in the first copper tube; the diode assembly 8 includes a diode and a second copper tube, with the diode installed in the second copper tube.

[0060] The first UV curing component 4 and the second UV curing component 5 are respectively disposed on the sides of the first fixing component 1 and the second fixing component 2;

[0061] When the diode is energized, it emits light. The second fixing component 2 fixes and moves the diode component 8 closer to or away from the lens component 7. The camera 3 is adjusted to detect focus.

[0062] The dispensing assembly 6 is used to dispense adhesive onto the outer wall of the second copper tube. The front end of the second copper tube is inserted into the tail end of the first copper tube. After the focusing detection meets the set requirements, the first UV curing assembly 4 and the second UV curing assembly 5 are irradiated and cured, thereby fixing the positions of the diode assembly 8 and the lens assembly 7.

[0063] The focusing adjustment machine also includes a first robotic arm 9, one first robotic arm 9 corresponding to two sets of focusing adjustment positions. The focusing adjustment positions are composed of a first fixing component 1 and a second fixing component 2. The first robotic arm 9 is used to place the lens assembly 7 and the diode assembly 8 onto the first fixing component 1 and the second fixing component 2.

[0064] The focus adjustment position is used to adjust the position of the diode assembly 8 and the lens assembly 7, thereby adjusting the focus.

[0065] Both the first UV curing component 4 and the second UV curing component 5 are semi-circular;

[0066] The first UV curing component 4 and the second UV curing component 5 form a complete circle from above and below, creating an annular UV light irradiation ring to improve the curing speed.

[0067] The first fixing component 1 includes a first fixing seat 10 and a first pressure rod 11;

[0068] The first fixing seat 10 is used to place the lens assembly 7, and the first pressure rod 11 is used to fix the lens assembly 7 on the first fixing seat 10.

[0069] The second fixing component 2 includes a second fixing base 12, a first linear module 13, a first connecting block 14, a first mounting plate 15, a first bracket 16, a vertical cylinder 17, and a first pressure block 18;

[0070] The second fixed base 12 is mounted on the first mounting plate 15; the first mounting plate 15 is connected to the first linear module 13 through the first connecting block 14, and the first linear module 13 is used to drive the first mounting plate 15 forward and backward.

[0071] The first bracket 16 is mounted on the first mounting plate 15, the vertical cylinder 17 is mounted on the first bracket 16, the first pressure block 18 is mounted on the vertical cylinder 17, the first pressure block 18 is located above the second fixed seat 12, and the vertical cylinder 17 is used to drive the first pressure block 18 to move up and down, for pressing or releasing the diode assembly 8.

[0072] The second fixing component 2 also includes a first cylinder 19;

[0073] The second UV curing component 5 is mounted on the first cylinder 19, which is mounted on the first mounting plate 15. The first cylinder 19 is used to adjust the relative position of the second UV curing component 5 and the second fixed base 12 to facilitate the adjustment of the light position.

[0074] The focusing and adjusting machine also includes a second robotic arm 20 and a material tray 21.

[0075] The second robotic arm 20 is used to move the lens assembly 7 and diode assembly 8, which have been focused and solidified together, onto the tray 21.

[0076] The principle of this utility model is as follows:

[0077] Component preparation and placement

[0078] The first robotic arm 9 places the lens assembly 7 (composed of a lens and a first copper tube) and the diode assembly 8 (composed of a diode and a second copper tube) onto the first fixed assembly 1 and the second fixed assembly 2, respectively. Each first robotic arm 9 corresponds to two sets of focus adjustment positions to improve efficiency.

[0079] Fixed components

[0080] The first pressure rod 11 in the first fixing component 1 fixes the lens assembly 7 on the first fixing seat 10.

[0081] The vertical cylinder 17 in the second fixing component 2 drives the first pressure block 18 to move up and down, which is used to press or release the diode assembly 8 installed on the second fixing base 12.

[0082] Position adjustment and focus detection

[0083] The first linear module 13 in the second fixed component 2 can drive the second fixed base 12 and the diode assembly 8 on it to move forward or backward, thereby changing the relative distance between the diode assembly 8 and the lens assembly 7.

[0084] When the diode is energized and emits light, the camera 3 monitors the focusing of the light beam in real time. By adjusting the position of the diode assembly 8, the light is accurately focused on the set target point, ensuring optimal optical performance.

[0085] Dispensing and curing

[0086] Once the focus reaches the preset requirements, the dispensing assembly 6 will apply an appropriate amount of glue to the outer wall of the second copper tube and insert the front end of the second copper tube into the tail end of the first copper tube.

[0087] Next, the first UV curing component 4 and the second UV curing component 5 located on both sides will form a ring of UV light irradiation from above and below, which will quickly and evenly cure the adhesive, thereby fixing the position of the diode component 8 and the lens component 7.

[0088] Adjust the position of the UV curing components (if necessary).

[0089] If the position of the UV curing light needs to be adjusted, the relative position of the second UV curing component 5 and the second fixing seat 12 can be adjusted by the first cylinder 19 in the second fixing component 2 to ensure that the UV light can accurately irradiate the area to be cured.

[0090] Finished product processing

[0091] After curing is complete, the second robot arm 20 will remove the calibrated and cured lens assembly 7 and diode assembly 8 from the fixed assembly and place them into the material tray 21 to prepare for the next cycle.

[0092] Summary of working principles

[0093] This focusing and calibration machine achieves high-precision focusing and fixing between the lens assembly 7 and the diode assembly 8 through automated robotic arm operation, precise position adjustment mechanism, and efficient UV curing system. The entire process is highly automated, reducing manual intervention and improving production efficiency and product quality consistency.

[0094] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the protection scope of the present utility model.

Claims

1. A focusing calibration machine, characterized in that, include: First fixing component, second fixing component, adjustment camera, first UV curing component, second UV curing component, dispensing component; The calibration camera, the first fixing component, and the second fixing component are arranged sequentially from left to right; The first fixing component is used to fix the lens assembly, and the second fixing component is used to fix the diode assembly; The lens assembly includes a lens and a first copper tube, with the lens mounted in the first copper tube; the diode assembly includes a diode and a second copper tube, with the diode mounted in the second copper tube. The first UV curing component and the second UV curing component are respectively disposed on the sides of the first fixing component and the second fixing component; When the diode is energized, it emits light. The second fixing component fixes and moves the diode component closer to or away from the lens component, and the camera is adjusted to detect focus. The dispensing assembly is used to dispense adhesive onto the outer wall of the second copper tube. The front end of the second copper tube is inserted into the tail end of the first copper tube. After the focusing detection meets the set requirements, the first UV curing assembly and the second UV curing assembly are irradiated and cured to fix the position of the diode assembly and the lens assembly.

2. The focusing and adjusting machine according to claim 1, characterized in that, The focusing adjustment machine also includes a first robotic arm, with one first robotic arm corresponding to two sets of focusing adjustment positions. The focusing adjustment positions are composed of a first fixing component and a second fixing component. The first robotic arm is used to place the lens assembly and the diode assembly onto the first fixing component and the second fixing component. The focus adjustment position is used to adjust the position of the diode assembly and the lens assembly, thereby adjusting the focus.

3. The focusing and adjusting machine according to claim 1, characterized in that, Both the first UV curing component and the second UV curing component are semi-circular; The first UV curing component and the second UV curing component form a complete circle from above and below, creating an annular UV light irradiation ring to improve the curing speed.

4. The focusing and adjusting machine according to claim 1, characterized in that, The first fixing component includes a first fixing seat and a first pressure rod; The first mounting base is used to place the lens assembly, and the first pressure rod is used to fix the lens assembly on the first mounting base.

5. The focusing and adjusting machine according to claim 1, characterized in that, The second fixing component includes a second fixing base, a first linear module, a first connecting block, a first mounting plate, a first bracket, a vertical cylinder, and a first pressure block; The second fixed base is mounted on the first mounting plate; the first mounting plate is connected to the first linear module through the first connecting block, and the first linear module is used to drive the first mounting plate forward and backward; The first bracket is mounted on the first mounting plate, the vertical cylinder is mounted on the first bracket, the first pressure block is mounted on the vertical cylinder, the first pressure block is located above the second fixed seat, and the vertical cylinder is used to drive the first pressure block to move up and down to press or release the diode assembly.

6. The focusing and adjusting machine according to claim 2, characterized in that, The second fixed assembly also includes a first cylinder; The second UV curing component is mounted on the first cylinder, which is mounted on the first mounting plate. The first cylinder is used to adjust the relative position of the second UV curing component and the second fixed base to facilitate the adjustment of the light position.

7. The focusing and adjusting machine according to claim 1, characterized in that, The focusing and calibration machine also includes a second robotic arm and a material tray. The second robotic arm is used to move the lens assembly and diode assembly, which have been focused and calibrated and solidified together, onto a tray.

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