Integrally-formed inductor powder feeding amount adjustable device

By designing an integrated inductor powder feeding amount adjustable device and utilizing the sliding adjustment of the powder feeding plate and powder feeding block, the problem of time-consuming and material-consuming powder feeding amount adjustment for inductor products is solved, and efficient and low-cost powder feeding amount control is achieved.

CN223486845UActive Publication Date: 2025-10-28河源市感之源电子有限公司
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Patent Information

Application Number
CN202422822804.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-28
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In the prior art, inductor products require frequent replacement of parts when adjusting the powder feeding rate, which results in wasted time and materials, and increased material and processing costs.

Method used

An integrated inductive powder feeding amount adjustable device is designed. Through the strip holes on the powder feeding plate and the sliding adjustment of the powder feeding block, combined with the adjustment component and the drive unit, the powder feeding amount can be flexibly adjusted, avoiding complicated disassembly and assembly operations.

Benefits of technology

The powder feeding amount adjustment process is simplified, the adjustment time is saved, the material loss is reduced, the adjustment efficiency is improved and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device capable of adjusting the powder feeding amount of an integrally-formed inductor, relates to the technical field of inductor manufacturing, and solves the technical problem that time and materials are consumed when parts are replaced in the prior art. The device comprises a powder feeding plate, a powder feeding block, an adjusting assembly and a driving part, a strip hole is formed in the powder feeding plate, the powder feeding block is slidably arranged in the strip hole, one end of the powder feeding block is connected with the adjusting assembly, the other end of the powder feeding block and the strip hole form a powder receiving port, the adjusting direction of the adjusting assembly is the same as the length direction of the strip hole, and the powder feeding plate is connected with the driving part. By adjusting the position of the powder feeding block in the strip-shaped hole, adjustment of the butt joint powder port is achieved, and therefore the problem that time and materials are consumed due to the fact that parts are replaced is solved.
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Description

Technical Field

[0001] This utility model relates to the field of inductor manufacturing technology, and in particular to an adjustable powder feeding device for an integrally molded inductor. Background Technology

[0002] With the continuous development of technology, the application of inductor products is becoming more and more widespread, and the requirements for their characteristics are also becoming more and more diverse. In order to meet their diverse electrical needs, we need to have inductors with different electrical properties. To achieve this requirement, our molding machine needs to frequently adjust the powder feeding mechanism to achieve the product's inductance and electrical properties. When the product requires different inductance and electrical properties, it is necessary to frequently disassemble / replace the powder feeding plate and parts of the corresponding thickness specifications, resulting in long machine adjustment time, more consumables, and increased material and processing costs. Utility Model Content

[0003] The purpose of this invention is to provide an adjustable powder feeding device for an integrated inductor, solving the technical problems of time-consuming and material-intensive component replacement in existing technologies. The various technical effects of the preferred solutions among the many technical solutions provided by this invention are detailed below.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] The present invention provides an integrated molded inductor powder feeding adjustable device, including a powder feeding plate, a powder feeding block, an adjustment component, and a drive unit. The powder feeding plate is provided with a strip hole, and the powder feeding block is slidably disposed in the strip hole. One end of the powder feeding block is connected to the adjustment component, and the other end forms a powder receiving port with the strip hole. The adjustment direction of the adjustment component is in the same direction as the length direction of the strip hole, and the powder feeding plate is connected to the drive unit.

[0006] Preferably, there are multiple strip holes arranged side by side, and the number of powder feeding blocks is the same as the number of strip holes and they are arranged in a one-to-one correspondence.

[0007] Preferably, the adjusting assembly includes a fixing block, a connecting block, and an adjusting bolt. The fixing block is disposed on the powder feeding plate, the connecting block is connected to the powder feeding block, one end of the adjusting bolt is provided with a screwing part, the other end passes through the connecting block and is hinged to the fixing block, and the adjusting bolt is threadedly connected to the connecting block.

[0008] Preferably, there are multiple connecting blocks, each corresponding to one of the powder feeding blocks.

[0009] Preferably, there is one connecting block, and multiple powder feeding blocks are connected to the connecting block.

[0010] Preferably, the fixing block is provided with a positioning pin, the connecting block is provided with a light hole, the positioning pin passes through the light hole, and a reset member is provided between the fixing block and the connecting block.

[0011] Preferably, the reset element is a spring, which is sleeved on the positioning pin.

[0012] Preferably, there are two locating pins, which are symmetrically arranged on both sides of the adjusting bolt.

[0013] The application employs the above technical solution and has at least the following beneficial effects:

[0014] The integrated molded inductor powder feeding adjustable device includes a powder feeding plate, a powder feeding block, an adjusting component, and a driving unit. The powder feeding plate has a slot, and the powder feeding block is slidably disposed in the slot. One end of the powder feeding block is connected to the adjusting component, and the other end forms a powder receiving port with the slot. The adjusting direction of the adjusting component is the same as the length direction of the slot. The powder feeding plate is connected to the driving unit. The powder receiving port formed between the powder feeding block and the slot allows for powder feeding adjustment when the powder feeding block moves. The position of the powder feeding block can be adjusted simply by adjusting the adjusting component. This avoids the complicated method of disassembling and assembling parts to adjust the powder feeding, thereby saving adjustment time and reducing material loss.

[0015] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the assembly structure of the integrated molded inductor powder feeding adjustable device and powder storage box provided in this embodiment of the utility model;

[0018] Figure 2 This is a schematic diagram of the integrated molded inductor powder feeding quantity adjustable device provided in this embodiment of the utility model, without the drive unit.

[0019] Figure 3 This is a schematic diagram of the integrated molded inductor powder feeding adjustable device provided in this embodiment of the utility model assembled on the equipment.

[0020] In the figure: 1. Powder feeding plate; 2. Powder feeding block; 3. Adjustment component; 4. Drive unit; 5. Slot hole; 6. Fixing block; 7. Connecting block; 8. Adjusting bolt; 9. Positioning pin; 10. Reset component. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] A specific embodiment of this utility model provides an integrated molded inductor powder feeding adjustable device combined with an attached... Figure 1 The assembly shown includes a powder feeding plate 1, a powder feeding block 2, an adjustment component 3, and a drive unit 4.

[0023] Among them, the powder feeding plate 1 is a plate-shaped structure, and the powder feeding plate 1 is provided with strip holes 5;

[0024] The powder feeding block 2 is slidably disposed inside the strip hole 5. The powder feeding block 2 can slide along the length direction of the strip hole 5, and the side wall of the powder feeding block 2 is close to the side wall of the strip hole 5.

[0025] One end of the powder feeding block 2 is connected to the adjustment component 3, and the other end is connected to the strip hole 5 to form a powder receiving port. This powder receiving port is used to receive the powder falling from the powder storage tank. Due to the sliding setting of the powder feeding block 2, the powder receiving port can be adjusted.

[0026] The adjustment direction of the adjustment component 3 is the same as the length direction of the strip hole 5. In this way, the position of the powder feeding block 2 can be adjusted by adjusting the adjustment component 3, thereby adjusting the size of the powder receiving port and thus adjusting the powder receiving amount.

[0027] The powder feeding plate 1 is connected to the drive unit 4.

[0028] The drive unit 4 can drive the movement of the powder feeding plate 1, thereby causing the powder receiving port to push out the powder.

[0029] In this application, the powder feeding plate 1 is equipped with a strip hole 5, a powder feeding block 2, and an adjustment component 3 to achieve flexible adjustment of the powder inlet, thereby indirectly adjusting the powder quantity. This avoids the tedious process of disassembling and assembling multiple parts to adjust the powder quantity, thus saving adjustment time and preventing powder waste.

[0030] In a specific embodiment of this application, the number of slots 5 can be multiple and arranged side by side, so that multiple sets of powder can be conveyed at the same time. Therefore, the number of powder feeding blocks 2 is the same as the number of slots 5 and is set one-to-one, so that each slot 5 can have a corresponding powder feeding block 2 for adjustment.

[0031] In some embodiments, the adjusting assembly 3 includes a fixing block 6, a connecting block 7, and an adjusting bolt 8. The fixing block 6 is disposed on the powder feeding plate 1 and is fixedly connected to the powder feeding plate 1. The connecting block 7 is connected to the powder feeding block 2. One end of the adjusting bolt 8 is provided with a screwing part, and the other end passes through the connecting block 7 and is hinged to the fixing block 6. The adjusting bolt 8 is threadedly connected to the connecting block 7. Thus, by screwing the adjusting bolt 8, the powder feeding block 2 can be moved through the connecting block 7.

[0032] In some embodiments, there are multiple connecting blocks 7, each corresponding to a powder feeding block 2. This requires multiple adjusting bolts 8, each corresponding to a connecting block 7. This solution requires adjustment of each powder feeding block 2 during adjustment, but different amounts of powder can be conveyed at different positions during a single powder feeding process.

[0033] In some embodiments, the number of connecting blocks 7 can be one, and multiple powder feeding blocks 2 are connected to the connecting block 7. All powder feeding blocks 2 are connected at the same time through one connecting block 7. In this way, the positions of multiple powder feeding blocks 2 can be adjusted at the same time during adjustment, which can further ensure high adjustment efficiency and ensure the simultaneous adjustment of multiple powder receiving ports.

[0034] In some embodiments, a positioning pin 9 is provided on the fixing block 6, and a light hole is provided on the connecting block 7. The positioning pin 9 passes through the light hole. The positioning pin 9 and the adjusting bolt 8 are arranged in parallel, so that the connecting block 7 is guided by the positioning pin 9 during adjustment. A reset member 10 is provided between the fixing block 6 and the connecting block 7. The reset member 10 in this application can be a spring. The spring is sleeved on the positioning pin 9. The spring can always be in a compressed or stretched state. In this way, the spring makes the connecting block 7 stable relative to the fixing block 6, ensuring that the connecting block 7 and the adjusting bolt 8 are more stable in their assembly, ensuring that the connecting block 7 will not have small range movements, thereby ensuring the stability of the unsealing port.

[0035] In some embodiments, the number of locating pins 9 can be two, and they are symmetrically arranged on both sides of the adjusting bolt 8. This ensures the stable setting of the connecting block 7.

[0036] The drive unit can be a cylinder, a hydraulic cylinder, a lead screw motor, or a motor combined with a cam structure, etc. Any mechanism capable of linear reciprocating drive is acceptable.

[0037] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," and "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A one-piece molded inductor powder feeding adjustable device, characterized in that, The device includes a powder feeding plate, a powder feeding block, an adjusting component, and a driving unit. The powder feeding plate has a slotted hole, and the powder feeding block is slidably disposed in the slotted hole. One end of the powder feeding block is connected to the adjusting component, and the other end forms a powder receiving port with the slotted hole. The adjusting direction of the adjusting component is the same as the length direction of the slotted hole. The powder feeding plate is connected to the driving unit.

2. The adjustable powder feeding device for an integrally molded inductor according to claim 1, characterized in that, The number of the slots is multiple and arranged side by side, and the number of powder feeding blocks is the same as the number of the slots and they are arranged in a one-to-one correspondence.

3. The integrally molded inductor powder feeding adjustable device according to claim 2, characterized in that, The adjustment assembly includes a fixed block, a connecting block, and an adjusting bolt. The fixed block is disposed on the powder feeding plate, the connecting block is connected to the powder feeding block, one end of the adjusting bolt is provided with a screwing part, and the other end passes through the connecting block and is hinged to the fixed block. The adjusting bolt is threadedly connected to the connecting block.

4. The adjustable powder feeding device for an integrally molded inductor according to claim 3, characterized in that, The number of connecting blocks is multiple, and each block corresponds to a powder feeding block.

5. The adjustable powder feeding device for an integrally molded inductor according to claim 3, characterized in that, The number of connecting blocks is one, and multiple powder feeding blocks are connected to the connecting block.

6. The adjustable powder feeding device for an integrally molded inductor according to claim 5, characterized in that, The fixing block is provided with a positioning pin, the connecting block is provided with a light hole, the positioning pin passes through the light hole, and a reset member is provided between the fixing block and the connecting block.

7. The adjustable powder feeding device for an integrally molded inductor according to claim 6, characterized in that, The reset component is a spring, which is sleeved on the positioning pin.

8. The adjustable powder feeding device for an integrally molded inductor according to claim 6, characterized in that, The number of locating pins is two, and they are symmetrically arranged on both sides of the adjusting bolt.