Multifunctional battery sampling module
By designing a multifunctional battery sampling module and using a liquid cooling plate, hot-pressed insulating film and fire extinguishing device, the problems of insufficient heat dissipation and safety of the battery pack are solved, efficient heat dissipation, heating and fire extinguishing functions are achieved, and the overall performance of the battery pack is improved.
Patent Information
- Application Number
- CN202422787404.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing battery packs have insufficient heat dissipation capabilities, especially under high-voltage platforms, and lack humidity monitoring, anti-condensation, and fire extinguishing functions.
A multifunctional battery sampling module is designed, which includes a liquid cooling plate, a hot-pressed insulating film, a heating film and a fire extinguishing device. The liquid cooling plate is used for heat dissipation, the hot-pressed insulating film is used for insulation, and the fire extinguishing device is used for protection, thereby achieving multifunctional heat dissipation, heating and fire extinguishing effects.
It improves the heat dissipation capacity of the battery pack, provides heating function, prevents condensation, and extinguishes fire at high temperatures, enhancing the safety and heat dissipation performance of the battery pack.
Smart Images

Figure CN223487144U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy power battery packs and energy storage technology, specifically to a multi-functional battery sampling module. Background Technology
[0002] Currently, the voltage architecture on the market is typically 400V, 800V, or even higher voltage platforms. With the widespread adoption of fast charging and supercharging, and the increasing demands on battery pack heat dissipation, existing battery pack cooling systems usually employ liquid cooling circuits within the casing at the bottom of the cells, dissipating heat through liquid circulation. However, relying solely on bottom-level heat dissipation is insufficient. The battery sampling module lacks heat dissipation, humidity monitoring, anti-condensation, and fire suppression functions. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a multifunctional battery sampling module.
[0004] The technical solution is as follows: a multi-functional battery sampling module, including a support member, several series aluminum bars on its upper surface, two output aluminum bars, and a collection assembly on the support member; it also includes a liquid cooling plate on the series aluminum bars and the collection assembly; the liquid cooling plate is provided with an inlet and an outlet; the liquid cooling plate is provided with a cooling water inflow space connected to the inlet at one end and a cooling water outflow space connected to the outlet at the other end.
[0005] Preferably, the cooling water inflow space and the cooling water outflow space are separated and connected within one end of the liquid cooling plate; the inlet and outlet are located at the other end of the liquid cooling plate.
[0006] Preferably, a hot-pressed insulating film is further provided on the series aluminum busbar and the acquisition assembly, and the hot-pressed insulating film is located between the liquid cooling plate and the series aluminum busbar and the acquisition assembly.
[0007] Preferably, it further includes an upper hot-pressed insulating film; the upper hot-pressed insulating film is disposed on the upper surface of the liquid cooling plate; the acquisition assembly includes sampling of temperature, humidity and voltage; the acquisition assembly is provided with a humidity sensor.
[0008] Preferably, it also includes a fire extinguishing device disposed on the upper surface of the upper hot-pressed insulating film.
[0009] Preferably, the support member is integrally formed from a mounting plate and two upright plates respectively disposed on both sides thereof; the two side edges of the mounting plate are respectively connected to the upper edges of the two upright plates and the two upright plates are perpendicular to the mounting plate.
[0010] Preferably, a heating film is provided on the surface of both upright plates.
[0011] Preferably, each of the series aluminum busbars is electrically connected to the acquisition assembly; the two output aluminum busbars are respectively located at both ends of the upper surface of the support and are both electrically connected to the acquisition assembly.
[0012] Technical Effects: The sampling module of this invention incorporates an insulating film and a liquid-cooled plate, which provide insulation. The hot-pressed insulating film, after being hot-pressed with the battery sampling module, isolates the liquid-cooled plate from the aluminum busbars and sampling assembly on the battery sample module, providing insulation protection. The liquid-cooled plate is fixed above the hot-pressed insulating film; when the module is working, the liquid-cooled plate activates to dissipate heat. When the battery module temperature is low, the heating film activates to provide heat. A fire extinguishing device is placed above the sampling module for fire suppression. Therefore, compared with existing technologies, this invention has excellent heat dissipation, heating, fire extinguishing, and anti-condensation functions, which helps improve the heat dissipation capacity of the battery pack. Attached Figure Description
[0013] Figure 1 This is a front view of an embodiment of the present utility model;
[0014] Figure 2 This is a top view of an embodiment of the present utility model;
[0015] Figure 3 This is a right view of an embodiment of the present utility model;
[0016] Figure 4 This is an exploded view of an embodiment of the present utility model;
[0017] Figure 5 This is a front view of the liquid cooling plate according to an embodiment of the present utility model.
[0018] Reference numerals: Support component-1, Mounting plate-101, Vertical plate-102, Series aluminum busbar-2, Output aluminum busbar-3, Data acquisition assembly-4, Liquid cooling plate-5, Inlet-501, Outlet-502, Hot-pressed insulating film-6, Upper hot-pressed insulating film-7, Fire extinguishing device-8, Heating film-9, Humidity sensor-10. Detailed Implementation
[0019] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0020] like Figure 4As shown, this utility model embodiment provides a multifunctional battery sampling module, including a support member 1, a plurality of series aluminum bars 2 disposed on its upper surface, two output aluminum bars 3, and a collection assembly 4 disposed on the support member; it also includes a liquid cooling plate 5 disposed on the series aluminum bars 2 and the collection assembly 4; the liquid cooling plate is provided with an inlet 501 and an outlet 502; the liquid cooling plate is provided with a cooling water inflow space connected to the inlet 501 at one end and a cooling water outflow space connected to the outlet 502 at the other end.
[0021] like Figure 4 As shown, specifically, each of the series aluminum busbars 2 is electrically connected to the acquisition assembly 4; the two output aluminum busbars 3 are respectively located at both ends of the upper surface of the support member 1 and are both electrically connected to the acquisition assembly 4.
[0022] The data acquisition assembly 4 includes sampling of temperature, humidity, and voltage; the data acquisition assembly is equipped with a humidity sensor 10; depending on the scheme, it includes the following versions:
[0023] a. Wire harness version: connector, connector terminal, cable or connector, connector terminal, cable, nickel plate terminal, temperature sensor, humidity sensor;
[0024] b. FPCA version: Connector, FPC, nickel strip, temperature sensor, humidity sensor;
[0025] c. PCBA version: connector, PCB, nickel strip, temperature sensor, humidity sensor;
[0026] d. FDC version: connector, FDC, nickel strip, temperature sensor, humidity sensor;
[0027] e. FCC version: FFC, FDC, connectors and connector terminals, temperature sensors, humidity sensors.
[0028] Specifically, if Figure 5 As shown, the cooling water inflow space and the cooling water outflow space are separated and connected at one end of the liquid cooling plate 5; the inlet 501 and the outlet 502 are located at the other end of the liquid cooling plate (5). When the module is working, the liquid cooling plate starts to work and plays a role in heat dissipation; the coolant enters through the inlet 501, flows around once, and then flows out from the outlet 502 to dissipate heat.
[0029] A hot-pressed insulating film 6 is also provided on the series aluminum busbar 2 and the acquisition assembly 4. The hot-pressed insulating film is located between the liquid cooling plate 5 and the series aluminum busbar 2 and the acquisition assembly 4. After the hot-pressed insulating film 6 is hot-pressed with the battery sampling module, it can isolate the liquid cooling plate 5 from the series aluminum busbar 2 and the acquisition assembly 4 on the battery sample module for insulation protection.
[0030] It also includes an upper hot-pressed insulating film 7; the upper hot-pressed insulating film is disposed on the upper surface of the liquid cooling plate 5; after the upper hot-pressed insulating film is laminated, the liquid cooling plate 5 can be fixed to the battery sampling module.
[0031] like Figure 1-3 As shown, in order to extinguish the fire in the sampling module, a fire extinguishing device 8 is also included, which is located on the upper surface of the upper hot-pressed insulating film 7. It has a built-in sensor and dry powder. When the sensor detects a sharp rise in temperature or fire, the fire extinguishing device explodes, and the dry powder covers the entire module to achieve the fire extinguishing effect.
[0032] like Figure 4 As shown, in this embodiment, the support member 1 is integrally formed from a mounting plate 101 and upright plates 102 respectively disposed on both sides thereof; the two side edges of the mounting plate are respectively connected to the upper edges of the two upright plates and the two upright plates are perpendicular to the mounting plate.
[0033] Heating films 9 are provided on the surfaces of both upright plates 102. When the battery module temperature is low, the heating films 9 work to provide heat. When the battery module temperature is high, the heating films stop working and the liquid cooling plates 5 start working to dissipate heat. Temperature control can be achieved through the cycle between the heating films and the liquid cooling plates. When the temperature change is small or constant, condensation can be prevented.
[0034] In the above description, it should be noted that the terms "installation", "connection", "connection" and other related terms should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components; "set at" should be understood as "installed at" or "set at", including installation methods such as fixed installation and movable installation.
[0035] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Any equivalent structures made based on the description and drawings of this utility model, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.
Claims
1. A multifunctional battery sampling module, comprising a support member (1), a plurality of series-connected aluminum busbars (2) disposed on its upper surface, two output aluminum busbars (3), and a sampling assembly (4) disposed on the support member; characterized in that, It also includes a liquid cooling plate (5) disposed on the series aluminum busbar (2) and the collection assembly (4); the liquid cooling plate is provided with an inlet (501) and an outlet (502); the liquid cooling plate is provided with a cooling water inflow space connected to the inlet (501) at one end and a cooling water outflow space connected to the outlet (502) at the other end.
2. The multifunctional battery sampling module as described in claim 1, characterized in that, The cooling water inflow space and the cooling water outflow space are separated and connected at one end of the liquid cooling plate (5); the inlet (501) and the outlet (502) are located at the other end of the liquid cooling plate (5).
3. The multifunctional battery sampling module as described in claim 1, characterized in that, A hot-pressed insulating film (6) is also provided on the series aluminum busbar (2) and the acquisition assembly (4), and the hot-pressed insulating film is located between the liquid cooling plate (5) and the series aluminum busbar (2) and the acquisition assembly (4).
4. The multifunctional battery sampling module as described in claim 1, characterized in that, It also includes an upper hot-pressed insulating film (7); the upper hot-pressed insulating film is disposed on the upper surface of the liquid cooling plate (5); the acquisition assembly (4) includes sampling of temperature, humidity and voltage; the acquisition assembly is provided with a humidity sensor (10).
5. A multifunctional battery sampling module as described in claim 4, characterized in that, It also includes a fire extinguishing device (8) located on the upper surface of the upper hot-pressed insulating film (7).
6. A multifunctional battery sampling module as described in claim 1, characterized in that, The support member (1) is integrally formed from an mounting plate (101) and upright plates (102) respectively located on both sides of it; the two sides of the mounting plate are connected to the upper edges of the two upright plates respectively, and the two upright plates are perpendicular to the mounting plate.
7. A multifunctional battery sampling module as described in claim 6, characterized in that, A heating film (9) is provided on the surface of both upright plates (102).
8. A multifunctional battery sampling module as described in claim 1, characterized in that, Each of the series aluminum busbars (2) is electrically connected to the acquisition assembly (4); the two output aluminum busbars (3) are respectively located at both ends of the upper surface of the support member (1) and are electrically connected to the acquisition assembly (4).