Antiskid shaft sleeve cover plate for synchronous motor
The anti-slip shaft sleeve cover design solves the problems of sealing performance and unstable power transmission in synchronous motors, improves the sealing effect and uniformity of power transmission, extends the service life of the motor and improves the stability of operation.
Patent Information
- Application Number
- CN202422962072.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The traditional synchronous motor shaft sleeve structure has poor sealing performance and anti-slip ability, which makes it easy for external contaminants to enter, affecting the normal operation and service life of the internal components of the motor. At the same time, the transmission of the reduction gear set is unstable, affecting power transmission.
The anti-slip shaft sleeve cover design is adopted, including the motor main cover, output gear sleeve, mechanical seal group and planetary gear group. The sealing effect is enhanced by the sleeve connection of the mechanical seal group and the multi-layer polytetrafluoroethylene plate ring design, and the meshing transmission between the planetary gear and the input gear shaft and output gear sleeve ensures the stability of power transmission.
It effectively prevents external pollutants from entering, extends the service life of the equipment, improves the stability of power transmission and the smoothness of motor operation, reduces frictional heat and wear, and ensures long-term stable operation.
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Figure CN223487989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor cover technology, specifically an anti-slip bushing cover for a synchronous motor. Background Technology
[0002] Traditional synchronous motor shaft sleeve structures typically employ a single-layer seal or a simple shaft sleeve connection design. This type of design mainly consists of a sleeve fixed to the outside of the shaft sleeve and secured to the motor housing with fasteners. This structure provides only basic support and sealing functions, relying on a single sealing ring or gasket to prevent the ingress of external contaminants. However, during motor operation, the poor sealing performance and anti-slip capability of the shaft sleeve allow dust, moisture, and other external contaminants to easily enter the device, damaging the normal operation of internal motor components. Simultaneously, the single-layer sealing material is prone to wear under long-term rotational friction, leading to seal failure and reducing the device's service life and operational stability.
[0003] Addressing the shortcomings of traditional technologies, existing solutions struggle to effectively prevent slippage and sealing failures during rotation. Due to their anti-contamination design, the intrusion of external contaminants exacerbates component wear and shortens device lifespan. Furthermore, traditional reduction gear sets typically employ direct drive, hindering efficient power transmission. Insufficient isolation and protection of the reduction gear set structure makes transmission components susceptible to contamination, leading to unstable power transmission and impacting motor operational stability.
[0004] In view of this, we have studied and improved the existing problems and provided an anti-slip bushing cover for synchronous motors to solve the current problems. The aim of this technology is to solve the problems and improve the practical value. Utility Model Content
[0005] The present invention aims to solve the technical problems existing in the prior art or related technologies.
[0006] This utility model relates to an anti-slip bushing cover for a synchronous motor, comprising a main motor cover, an output gear sleeve, and a mechanical seal assembly. The main motor cover has a transmission box on its surface, and the output gear sleeve is rotatably mounted inside the main motor cover. This design effectively improves the anti-slip and sealing performance of the synchronous motor during operation, extending the service life of the equipment.
[0007] A synchronous motor anti-slip shaft sleeve cover includes: a main motor cover, an output gear sleeve, and a mechanical seal assembly. The main motor cover has a transmission box on its surface. The output gear sleeve is rotatably mounted inside the main motor cover. The top surface of the main motor cover has a sealing shaft cover. The top of the output gear sleeve has an output shaft penetrating the surface of the sealing shaft cover. The mechanical seal assembly is sleeved inside the output shaft. The inner side of the output gear sleeve has a planetary gear set. The inner side of the planetary gear set has an input gear shaft rotatably mounted for connection with the motor rotor. The mechanical seal assembly includes a fixed sleeve seat, a ring sleeve, and a slip ring rotatably mounted inside the fixed sleeve seat. The ring sleeve is fixedly sleeved outside the output shaft. The fixed sleeve seat is fixedly mounted on the top surface of the sealing shaft cover. The surface of the slip ring has several abutment rings that slide against the surface of the ring sleeve. This structure, through the sleeve and fixation of the mechanical seal assembly, effectively improves the anti-slip and sealing effect of the motor, prevents slippage during operation and the entry of external contaminants, and extends the service life of the equipment.
[0008] In a preferred embodiment, the present invention can be further configured such that: the output gear sleeve and the planetary gear set are rotatably sleeved on the inner side of the transmission box, and the output shaft and the input gear shaft are coaxially arranged and respectively penetrate through the top surface of the sealing shaft cover and the bottom surface of the motor main cover.
[0009] By adopting the above technical solution, this design ensures that the output shaft and input gear shaft are arranged coaxially, enhances the stability of power transmission, avoids deviations in transmission, and improves the smoothness of motor operation.
[0010] In a preferred embodiment, the present invention can be further configured such that: the inner side of the output gear sleeve is provided with ring teeth, the planetary gear set includes a fixed plate and a plurality of planetary teeth rotatably mounted on the surface of the fixed plate, the plurality of planetary teeth are evenly distributed in a circumferential direction on the outer periphery of the input gear shaft, and the planetary teeth are engaged with the input gear shaft and the output gear sleeve in a transmission mesh.
[0011] By adopting the above technical solutions, the meshing of planetary gears and ring gears makes power transmission more uniform, reduces vibration, and improves the smoothness of motor operation and transmission efficiency.
[0012] In a preferred embodiment, the present invention can be further configured such that: the inner side of the ring sleeve is provided with a sealing ring that fits against the surface of the output shaft, and the abutment ring is in interference fit with the surface of the ring sleeve.
[0013] By adopting the above technical solutions, the sealing ring design further enhances the sealing effect, prevents lubricating oil leakage and external contaminants from entering the equipment, and ensures the long-term stable operation of the equipment.
[0014] In a preferred embodiment, the present invention can be further configured such that the abutment ring is a polytetrafluoroethylene component, and a plurality of abutment rings are arranged in a stacked parallel manner.
[0015] Performance: The use of polytetrafluoroethylene provides excellent wear resistance, and the stacked parallel arrangement enhances the sealing effect and anti-slip performance, allowing the equipment to maintain good condition during long-term operation.
[0016] In a preferred embodiment, the present invention can be further configured such that: the outer side of the slip ring is provided with an oil passage located inside the fixed sleeve, and the surface of the fixed sleeve is provided with an oil inlet.
[0017] By adopting the above technical solutions, the oil passage design enables the lubricating oil to flow smoothly, effectively reducing frictional heat and wear, and ensuring the stable and efficient operation of the equipment.
[0018] The beneficial effects achieved by this utility model are as follows:
[0019] 1. In this utility model, by setting up a mechanical seal assembly structure, the mechanical seal assembly can be firmly fitted onto the inner side of the output shaft. The stability of the structure is further enhanced by the fixed installation of the fixed sleeve seat and the sealing shaft cover. Furthermore, the sealing performance is improved by using multiple layers of polytetrafluoroethylene abutment rings stacked in parallel, effectively preventing slippage during rotation, effectively preventing external contaminants from entering the device, and extending the service life of the device.
[0020] 2. In this utility model, by setting a planetary tooth structure inside the planetary gear set, the planetary teeth mesh with the input gear shaft and the output gear sleeve to ensure the uniformity of power transmission. Furthermore, by using a sealed shaft cover and a cover-type sleeve transmission for the output gear sleeve, the entry of external contaminants is further isolated, making the motor run more smoothly. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;
[0022] Figure 2 This is an exploded structural diagram of one embodiment of the present invention;
[0023] Figure 3 This is a partial cross-sectional structural diagram of a mechanical seal assembly according to an embodiment of the present invention;
[0024] Figure 4 This is a cross-sectional schematic diagram of a mechanical seal assembly according to an embodiment of the present invention.
[0025] Figure label:
[0026] 100. Motor main cover; 110. Transmission box; 120. Sealing shaft cover; 200. Output gear sleeve; 210. Planetary gear set; 220. Input gear shaft; 230. Output shaft; 300. Mechanical seal assembly; 310. Fixed sleeve seat; 320. Ring shaft sleeve; 330. Slip ring; 311. Oil inlet; 331. Abutment ring. Detailed Implementation
[0027] To make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.
[0028] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.
[0029] The following is in conjunction with the appendix Figure 1-Figure 4 This invention describes an anti-slip bushing cover for a synchronous motor, provided by some embodiments of the present invention.
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below with reference to specific embodiments. The embodiments described are combined with each other in a non-conflicting manner to form a variety of possible specific applications.
[0031] This embodiment provides an anti-slip shaft sleeve cover for a synchronous motor. The device mainly includes a main motor cover 100, an output gear sleeve 200, and a mechanical seal assembly 300. The main motor cover 100 has a transmission box 110 on its surface, and the output gear sleeve 200 is rotatably mounted inside the main motor cover 100. A sealing shaft cover 120 is provided on the top surface of the main motor cover 100. The top end of the output gear sleeve 200 penetrates the surface of the sealing shaft cover 120 and is fixedly mounted on an output shaft 230. The mechanical seal assembly 300 is sleeved inside the output shaft 230 to ensure structural stability and sealing.
[0032] A planetary gear set 210 is provided on the inner side of the output gear sleeve 200, and an input gear shaft 220 for connection with the motor rotor is rotatably mounted on the inner side of the planetary gear set 210. The mechanical seal assembly 300 further includes a fixed sleeve 310, an annular sleeve 320, and a slip ring 330 rotatably mounted on the inner side of the fixed sleeve 310. The annular sleeve 320 is fixedly sleeved on the outer side of the output shaft 230, forming a good anti-slip effect and improving the sealing performance of the device. The fixed sleeve 310 is fixedly mounted on the top surface of the sealing shaft cover 120, enhancing the overall structural stability.
[0033] In addition, the surface of the slip ring 330 is provided with several abutment rings 331 that slide against the surface of the ring sleeve 320. Through the configuration of these structures, the entry of external contaminants is effectively prevented and the durability of the equipment is improved.
[0034] Working effect: In this embodiment, the stable connection and tight fit between the structures ensure that the mechanical seal assembly 300 is firmly fitted onto the output shaft 230, resulting in a significant anti-slip effect. The design of the multi-layer abutment ring 331 increases the sealing performance, effectively preventing the influence of external contaminants on the device and extending its service life.
[0035] In another preferred embodiment, the output gear sleeve 200 and the planetary gear set 210 are rotatably sleeved on the inner side of the transmission box 110, so that good coaxiality can be maintained during operation. By design, the output shaft 230 and the input gear shaft 220 are arranged coaxially and respectively penetrate through the top surface of the sealing shaft cover 120 and the bottom surface of the motor main cover 100, ensuring the stability and coaxial accuracy of the device during transmission.
[0036] In this structure, the inner side of the output gear sleeve 200 is provided with ring teeth, and the planetary gear set 210 includes a fixed plate and several planetary teeth rotatably mounted on the surface of the fixed plate. The planetary teeth are evenly distributed on the outer circumference of the input gear shaft 220 and mesh with the input gear shaft 220 and the output gear sleeve 200 for transmission. This design can provide uniform power transmission during the operation of the synchronous motor, ensuring smooth operation of the device.
[0037] In addition, the inner side of the ring sleeve 320 is provided with a sealing ring that fits against the surface of the output shaft 230, and the abutment ring 331 is press-fitted against the surface of the ring sleeve 320 to further improve the sealing effect and prevent lubricating oil leakage.
[0038] Working effect: In this embodiment, the transmission and meshing of planetary gears and ring gears make power transmission smoother and reduce vibration. Furthermore, the design of the sealing ring enhances sealing performance, ensuring the cleanliness of the device's interior and effectively preventing malfunctions caused by contaminants entering.
[0039] In this embodiment, the design of the abutment ring 331 and the slip ring 330 is optimized. Several abutment rings 331 are made of polytetrafluoroethylene (PTFE) and arranged in a stacked parallel configuration, providing excellent wear resistance and anti-slip properties. The slip ring 330 has an oil passage located inside the fixed sleeve seat 310 on its outer side. The fixed sleeve seat 310 has an oil inlet 311 on its surface, allowing for smooth flow of lubricating oil, ensuring effective lubrication during operation, reducing heat generated by friction, and improving the durability of the device.
[0040] Performance: By using PTFE (polytetrafluoroethylene) abutment rings (331), the device exhibits excellent anti-wear properties, effectively reducing frictional loss and extending its service life. The optimized oil passage design further enhances the lubrication system, maintaining a stable temperature during operation and effectively improving equipment reliability.
[0041] In summary, through the above-described embodiments, this utility model can effectively improve the anti-slip and sealing effects of the synchronous motor while maintaining good power transmission stability, thus ensuring the long-term stable operation of the equipment.
[0042] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0043] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A non-slip bushing cover for a synchronous motor, characterized in that, include: The motor main cover (100), output gear sleeve (200), and mechanical seal assembly (300) are provided. A transmission box (110) is provided on the surface of the motor main cover (100). The output gear sleeve (200) is rotatably mounted on the inner side of the motor main cover (100). A sealing shaft cover (120) is provided on the top surface of the motor main cover (100). An output shaft (230) penetrating the surface of the sealing shaft cover (120) is provided at the top of the output gear sleeve (200). The mechanical seal assembly (300) is sleeved on the inner side of the output shaft (230). A planetary gear assembly is provided on the inner side of the output gear sleeve (200). 210), the inner side of the planetary gear set (210) is rotatably mounted with an input gear shaft (220) for connection with the motor rotor, the mechanical seal assembly (300) includes a fixed sleeve (310), an annular sleeve (320) and a slip ring (330) rotatably mounted on the inner side of the fixed sleeve (310), the annular sleeve (320) is fixedly sleeved on the outer side of the output shaft (230), the fixed sleeve (310) is fixedly mounted on the top surface of the sealing shaft cover (120), and the surface of the slip ring (330) is provided with a plurality of abutment rings (331) that slide against the surface of the annular sleeve (320).
2. The anti-slip bushing cover plate for a synchronous motor according to claim 1, characterized in that, The output gear sleeve (200) and planetary gear set (210) are rotatably sleeved on the inner side of the transmission box (110). The output shaft (230) and input gear shaft (220) are arranged coaxially and respectively pass through the top surface of the sealing shaft cover (120) and the bottom surface of the motor main cover (100).
3. The anti-slip bushing cover plate for a synchronous motor according to claim 1, characterized in that, The inner side of the output gear sleeve (200) is provided with ring teeth. The planetary gear set (210) includes a fixed plate and several planetary teeth rotatably mounted on the surface of the fixed plate. The several planetary teeth are evenly distributed in a circumferential direction on the outer periphery of the input gear shaft (220). The planetary teeth are engaged with the input gear shaft (220) and the output gear sleeve (200) in a transmission mesh.
4. The anti-slip bushing cover plate for a synchronous motor according to claim 1, characterized in that, The inner side of the ring sleeve (320) is provided with a sealing ring that is in contact with the surface of the output shaft (230), and the abutment ring (331) is in interference fit with the surface of the ring sleeve (320).
5. The anti-slip bushing cover plate for a synchronous motor according to claim 1, characterized in that, The abutment ring (331) is a polytetrachloroethylene component, and several abutment rings (331) are arranged in parallel stacks.
6. The anti-slip bushing cover plate for a synchronous motor according to claim 1, characterized in that, The slip ring (330) has an oil passage located inside the fixed sleeve (310) on its outer side, and the fixed sleeve (310) has an oil inlet (311) on its surface.