Photovoltaic power station double-glass assembly power test instrument

By designing active and installation components, the problems of excessive temperature and low testing efficiency of power testing instruments for double-glass modules in photovoltaic power plants were solved. This enabled bifacial irradiance monitoring and stable installation of double-glass modules in photovoltaic power plants, improving testing efficiency and protecting electronic components.

CN223488195UActive Publication Date: 2025-10-28SUZHOU LAILX NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422968447.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing power testing instruments for double-glass modules in photovoltaic power plants suffer from problems such as overheating that damages electronic components and low testing efficiency, and can only test the front of the photovoltaic module.

Method used

A power testing instrument for double-glass modules in photovoltaic power plants was designed. It adopts movable components and mounting components, including a limiting frame, limiting slide, return spring, connecting slide rod, limiting plate, fixing column, fixing plate and limiting plate, to achieve quick fixation and angle adjustment of the tester, and to achieve stable installation through the anti-slip soft pad and threaded movable rod of the mounting components.

Benefits of technology

It enables bifacial irradiance monitoring of double-glass modules in photovoltaic power plants, improving testing efficiency. The anti-slip design ensures stable installation of the device and avoids damage to electronic components due to excessive temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic power station double-glass assembly power test instrument, relates to the power test instrument technology field, and comprises a power tester and a movable assembly, the power tester is an integrated structure, the outer side of the power tester is clamped and connected with a protective housing, the movable assembly is arranged outside the protective housing, and the protective housing is connected with the movable assembly. And the movable assembly comprises a limiting frame body, a limiting sliding groove, a return spring, a connecting sliding rod, a limiting plate, a fixing column, a fixing plate and a limiting disc, the limiting frame body is arranged on the outer side of the protective shell, and the limiting sliding groove is formed in the inner side of the right end of the limiting frame body. According to the photovoltaic power station double-glass assembly power testing instrument, the power tester can be rapidly fixed through the movable assembly, angle adjustment and front and back overturning can be carried out according to needs, and then the front and back irradiance of a double-sided assembly can be monitored, so that the testing efficiency is improved, and the testing cost is reduced. The device can be rapidly and stably installed on the photovoltaic module through the installation assembly.
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Description

Technical Field

[0001] This utility model relates to the field of power testing instrument technology, specifically a power testing instrument for double-glass modules in photovoltaic power plants. Background Technology

[0002] Double-glass photovoltaic (PV) modules refer to PV modules composed of two tempered glass panes, EVA film, and silicon solar cells laminated at high temperatures using a laminator. The cells are connected in series and parallel by wires to the lead ends, forming a complete PV module. Power testing instruments play a crucial role in the application of double-glass PV modules. They not only evaluate module performance and ensure product quality but also perform fault diagnosis and location, promoting technological innovation and improving economic efficiency. A power testing instrument is an electronic measuring instrument used to measure and analyze electrical power. Its main function is to measure the source impedance and load impedance of the device under test (DUT) to determine its maximum gain. However, current power testing instruments still have the following shortcomings:

[0003] For example, patent document CN219611726U discloses a portable photovoltaic module power detection device. During use, this portable photovoltaic module power detection device uses a solar simulation lamp that generates a large amount of light and heat energy. The heat is transferred through the detection board to the junction box and power detector. Excessive temperature can damage electronic components and shorten the device's lifespan. However, it can only detect the front of the photovoltaic module, requiring the back to be covered with a black cloth during testing, resulting in low testing efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure to propose a power testing instrument for double-glass modules in photovoltaic power plants. Utility Model Content

[0005] The purpose of this invention is to provide a power testing instrument for double-glass modules in photovoltaic power plants to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a power testing instrument for double-glass modules in a photovoltaic power station, comprising a power tester and a movable component. The power tester is an integrated structure, and a protective shell is snapped onto the outside of the power tester. The movable component is disposed outside the protective shell and includes a limiting frame, a limiting groove, a return spring, a connecting rod, a limiting plate, a fixing column, a fixing plate, and a limiting disc. The limiting frame is disposed outside the protective shell, and a limiting groove is formed on the inner side of the right end of the limiting frame. Two sets of limiting grooves are symmetrically arranged, and a return spring is disposed on the left end inside the limiting groove. A connecting rod is installed on the right end of the return spring, and the connecting rod is slidably connected to the inner side of the limiting groove.

[0007] Furthermore, a limiting plate is installed on the right side of the connecting slide rod, and the limiting plate and the connecting slide rod are an integrated structure.

[0008] Furthermore, a fixing post is installed on the left surface of the limiting frame, and a fixing plate is rotatably connected to the outside of the fixing post.

[0009] Furthermore, a limiting disk is rotatably connected inside the fixing plate, and the right surface of the limiting disk is connected to the left surface of the fixing column.

[0010] Furthermore, the fixing plate is an integrated plastic structure, and the surface of the fixing plate is provided with mounting components for installation.

[0011] Furthermore, the mounting assembly includes a mounting frame, an anti-slip pad, and a threaded movable rod, with the mounting frame disposed on the left surface of the fixing plate.

[0012] Furthermore, the inner surface of the mounting frame is provided with an anti-slip pad, and the upper and lower sides of the mounting frame are threaded with movable rods.

[0013] Furthermore, the mounting assembly also includes a mounting plate and an auxiliary handle, with the mounting plate installed at the inner end of the threaded movable rod and the auxiliary handle provided at the outer end of the threaded movable rod.

[0014] This utility model provides a power testing instrument for double-glass modules in photovoltaic power plants, which has the following beneficial effects:

[0015] 1. This utility model incorporates a movable component, including a limiting frame, a limiting groove, a return spring, a connecting rod, a limiting plate, a fixing post, a fixing plate, and a limiting disc. In use, pulling the fixing plate outward causes the connecting rod to slide outward along the inner side of the limiting groove, which in turn causes the return spring to extend outward, locking the protective shell into the inner side of the limiting frame. Releasing the fixing plate causes the return spring to lose its force and, due to its elasticity, rebound and contract, causing the connecting rod to slide inward and reset, further resetting the fixing plate. The power tester is fixed by the fixing plate and the limiting frame. During use, the power tester can be rotated back and forth by the rotational connection between the fixing post and the inner side of the limiting plate. The limiting disc limits the fixing post, enabling the device to quickly fix the power tester. Furthermore, it can be angled and rotated back and forth as needed, allowing for monitoring of the front and back irradiance of the double-sided component, thus improving testing efficiency.

[0016] 2. This utility model features an installation assembly, which includes an installation frame, an anti-slip pad, and a threaded movable rod. The assembly also includes an installation plate and an auxiliary handle. In use, the installation frame is snapped onto the side of the photovoltaic module. By rotating the threaded movable rod through the auxiliary handle, the rod moves inward along the upper and lower surfaces of the installation frame, thereby moving the installation plate inward and securing the connection between the installation frame and the photovoltaic module. The anti-slip pad effectively prevents the installation frame from sliding and loosening, allowing the device to be quickly and stably installed on the photovoltaic module. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a power testing instrument for a double-glass module in a photovoltaic power station according to the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the movable component of a photovoltaic power station double-glass module power testing instrument according to the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the installation components of a power testing instrument for double-glass modules in a photovoltaic power station, according to the present invention.

[0020] In the diagram: 1. Power tester; 2. Protective housing; 3. Moving components; 301. Limiting frame; 302. Limiting slide; 303. Return spring; 304. Connecting slide rod; 305. Limiting plate; 306. Fixing post; 307. Fixing plate; 308. Limiting disc; 4. Mounting components; 401. Mounting frame; 402. Anti-slip pad; 403. Threaded moving rod; 404. Mounting disc; 405. Auxiliary handle. Detailed Implementation

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figures 1 to 3As shown, a power testing instrument for double-glass modules in a photovoltaic power station includes a power tester 1 and a movable component 3. The power tester 1 is an integrated structure, and a protective shell 2 is snapped onto the outside of the power tester 1. The movable component 3 is located outside the protective shell 2 and includes a limiting frame 301, a limiting groove 302, a return spring 303, a connecting rod 304, a limiting plate 305, a fixing column 306, a fixing plate 307, and a limiting disc 308. The limiting frame 301 is located outside the protective shell 2, and a limiting groove 302 is provided on the inner side of the right end of the limiting frame 301. Two sets of limiting grooves 302 are symmetrically arranged, and a return spring 303 is provided on the left end of the limiting groove 302. A connecting rod 304 is installed on the right end of the return spring 303, and the connecting rod 304 is slidably connected to the inner side of the limiting groove 302.

[0023] The specific operation is as follows: When in use, insert the device into the protective shell 2, pull the fixing plate 307 outward, so that the fixing plate 307 drives the connecting slide rod 304 to slide outward along the inner side of the limiting slide groove 302, thereby driving the return spring 303 to extend outward, insert the protective shell 2 into the inner side of the limiting frame 301, and release the fixing plate 307. At this time, the force on the return spring 303 disappears. Due to the elasticity of the return spring 303, the return spring 303 rebounds and contracts, thereby driving the connecting slide rod 304 to slide inward and reset, further driving the fixing plate 307 to reset. The power tester 1 is fixed by the fixing plate 307 and the limiting frame 301. During use, the power tester 1 can be flipped back and forth by the rotational connection between the fixing post 306 and the inner side of the limiting plate 305. The fixing post 306 is limited by the limiting plate 308.

[0024] Please refer to Figure 3 A limiting plate 305 is installed on the right side of the connecting slide rod 304, and the limiting plate 305 and the connecting slide rod 304 are an integral structure. A fixing post 306 is installed on the left surface of the limiting frame 301, and a fixing plate 307 is rotatably connected to the outside of the fixing post 306. A limiting disk 308 is rotatably connected inside the fixing plate 307, and the right surface of the limiting disk 308 is connected to the left surface of the fixing post 306. The fixing plate 307 is an integral plastic structure, and the surface of the fixing plate 307 is provided with mounting components 4 for installation. The mounting assembly 4 includes a mounting frame 401, an anti-slip pad 402, and a threaded movable rod 403. The mounting frame 401 is located on the left surface of the fixing plate 307. The anti-slip pad 402 is provided on the inner surface of the mounting frame 401. The threaded movable rod 403 is threadedly connected to the upper and lower sides of the mounting frame 401. The mounting assembly 4 also includes a mounting plate 404 and an auxiliary handle 405. The mounting plate 404 is installed on the inner end of the threaded movable rod 403, and the auxiliary handle 405 is provided on the outer end of the threaded movable rod 403.

[0025] The specific operation is as follows: When in use, the mounting frame 401 is snapped onto the side of the photovoltaic module. The threaded movable rod 403 is rotated by the auxiliary handle 405, so that the threaded movable rod 403 moves inward along the upper and lower surfaces of the mounting frame 401, thereby driving the mounting plate 404 to move inward, and tightening the connection between the mounting frame 401 and the photovoltaic module. The anti-slip soft pad 402 can play an effective anti-slip role and prevent the mounting frame 401 from sliding and loosening.

[0026] In summary, as Figures 1 to 3 As shown, the power testing instrument for the double-glass modules of this photovoltaic power station is used as follows: First, the fixed plate 307 is pulled outward from the protective housing 2, causing it to slide outward along the inner side of the limiting groove 302, which in turn causes the return spring 303 to extend outward. The protective housing 2 is then inserted into the inner side of the limiting frame 301. The fixed plate 307 is then released, and the return spring 303, now free of force, rebounds due to its elasticity, causing the connecting rod 304 to slide inward and reset, further resetting the fixed plate 307. The power is measured by the interaction between the fixed plate 307 and the limiting frame 301. The power tester 1 is fixed in place. During use, the power tester 1 can be rotated back and forth by the rotational connection between the fixed column 306 and the inner side of the limiting plate 305. The fixed column 306 is limited by the limiting plate 308. Then, the mounting frame 401 is snapped onto the side of the photovoltaic module. The threaded movable rod 403 is rotated by the auxiliary handle 405, so that the threaded movable rod 403 moves inward along the upper and lower surfaces of the mounting frame 401, thereby driving the mounting plate 404 to move inward, and tightening the connection between the mounting frame 401 and the photovoltaic module. The anti-slip soft pad 402 can play an effective anti-slip role and prevent the mounting frame 401 from sliding and loosening.

[0027] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A power testing instrument for a double-glass module in a photovoltaic power station, comprising a power tester (1) and a movable module (3), characterized in that: The power tester (1) is an integrated structure, and a protective shell (2) is snapped onto the outside of the power tester (1). The movable component (3) is located outside the protective shell (2), and the movable component (3) includes a limiting frame (301), a limiting slide groove (302), a return spring (303), a connecting slide rod (304), a limiting plate (305), a fixing post (306), a fixing plate (307), and a limiting disc (308). The limiting frame (301) is located on the outside of the protective shell (2), and a limiting groove (302) is provided on the inner side of the right end of the limiting frame (301). Two sets of limiting grooves (302) are symmetrically arranged, and a return spring (303) is provided on the left end of the limiting groove (302). A connecting rod (304) is installed on the right end of the return spring (303), and the connecting rod (304) is slidably connected to the inner side of the limiting groove (302).

2. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 1, characterized in that, A limiting plate (305) is installed on the right side of the connecting slide rod (304), and the limiting plate (305) and the connecting slide rod (304) are an integrated structure.

3. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 1, characterized in that, A fixing post (306) is installed on the left surface of the limiting frame (301), and a fixing plate (307) is rotatably connected to the outside of the fixing post (306).

4. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 1, characterized in that, The fixing plate (307) is rotatably connected to the limiting plate (308), and the right surface of the limiting plate (308) is connected to the left surface of the fixing column (306).

5. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 1, characterized in that, The fixing plate (307) is an integrated plastic structure, and the surface of the fixing plate (307) is provided with mounting components (4) for installation.

6. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 5, characterized in that, The mounting assembly (4) includes a mounting frame (401), an anti-slip pad (402), and a threaded movable rod (403), with the mounting frame (401) disposed on the left surface of the fixing plate (307).

7. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 6, characterized in that, The inner surface of the mounting frame (401) is provided with an anti-slip pad (402), and the upper and lower sides of the mounting frame (401) are threadedly connected with threaded movable rods (403).

8. The power testing instrument for a double-glass module in a photovoltaic power station according to claim 6, characterized in that, The mounting assembly (4) further includes a mounting plate (404) and an auxiliary handle (405), and the mounting plate (404) is installed on the inner end of the threaded movable rod (403), and the auxiliary handle (405) is provided on the outer end of the threaded movable rod (403).

Citation Information

Patent Citations

  • Portable photovoltaic module power detection device

    CN219611726U