Static electricity removing device for gray fabric processing
By designing an antistatic device that includes a guide plate and a filter bag, the problem of dust being drawn in by the suction of the wide-angle tube affecting the antistatic effect was solved, achieving more efficient antistatic removal of the fabric and convenient dust cleaning.
Patent Information
- Application Number
- CN202422602630.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In existing static electricity removal devices, when the static electricity removal rod sprays charged air masses to remove static electricity from the grey cloth, the suction force generated by the wide-angle tube easily sucks in dust, affecting the static electricity removal effect, resulting in relatively mediocre practical performance.
An antistatic device for fabric processing was designed, comprising an antistatic bar, an exhaust hood, a three-way pipe, an ion generator, a duct fan, a round pipe, a horizontal pipe, a wide-angle pipe, a guide plate, a protrusion, a connecting rod, a support plate, a connector, a plug, a vertical rod, a circular ring, a rubber ring, a protruding rod, and a filter bag. The guide plate blocks the suction force, and the filter bag filters the dust, ensuring that the charged air mass effectively acts on the fabric.
It improves the static elimination effect of the fabric, reduces the chance of dust being drawn into charged air masses, ensures the practical performance of static elimination, and the filter bag can be easily cleaned.
Smart Images

Figure CN223488455U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing technology, specifically to an antistatic device for fabric processing. Background Technology
[0002] The harm of static electricity to textiles cannot be ignored, especially in the textile printing and dyeing process, where static electricity problems are particularly prominent. Before the greige fabric undergoes further processing, it needs to be treated to remove static electricity in order to avoid the adverse effects of static electricity on textile processing and the quality of the final product. Therefore, it is necessary to use static removal devices to remove static electricity from the greige fabric.
[0003] The currently disclosed utility model patent, authorized under the public account CN 219248145 U, discloses a fabric antistatic device, including a positioning seat, a feeding roller, a rubber sleeve, an antistatic rod, and a dust removal device. The dust removal device includes a placement panel, a collection box, a blower, a collection component, a fixing component, and a settling component. The placement panel is fixedly connected to the positioning seat, and the collection box is connected to the placement panel through the fixing component. Although it can effectively remove and collect dust and fine fibers generated during the antistatic process of chemical fiber fabrics, preventing dust pollution and ensuring the health of workers.
[0004] However, the device still has some minor drawbacks in actual use. For example, when the antistatic bar sprays charged air clouds to remove static electricity from the fabric, the suction force generated by the wide-angle tube during the dust suction operation can easily suck in the charged air clouds, affecting the effect of the charged air clouds on the fabric, resulting in an unsatisfactory antistatic effect on the fabric and relatively poor practical performance. Utility Model Content
[0005] The purpose of this utility model is to provide an antistatic device for fabric processing, in order to solve the problem mentioned in the background art that when the antistatic rod sprays charged air clouds to remove static electricity from the fabric, the wide-angle tube generates suction to suck in dust during the operation, and the suction easily sucks in the charged air clouds, affecting the effect of the charged air clouds on the fabric, resulting in an unsatisfactory antistatic effect on the fabric and relatively general practical performance.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an antistatic device for processing raw fabric, comprising raw fabric, wherein an antistatic mechanism is provided above the raw fabric;
[0007] The static elimination mechanism includes a static elimination bar, an exhaust hood, a three-way pipe, an ion generator, a duct fan, a round pipe, a horizontal pipe, a wide-angle pipe, a guide plate, a protrusion, a connecting rod, a support plate, a joint, a plug, a vertical rod, a ring, a rubber ring, a protruding rod, and a filter bag.
[0008] The antistatic bar is located above the fabric. Multiple air hoods are equidistantly fixed to the lower outer wall of the antistatic bar. A T-junction is fixed to one end of the antistatic bar, with ion generators fixed to both ends. A duct fan is fixed to the other end of the ion generator, and a circular pipe is fixed to the other end of the duct fan. A horizontal pipe is fixed to the outer wall of the circular pipe, and multiple wide-angle pipes are equidistantly fixed to the lower outer wall of the horizontal pipe. Guide plates are provided on both the front and rear sides of the outer wall of the antistatic bar, and protrusions are fixed to both sides of the upper surface of the guide plates. The top of each protrusion is connected to… The device has a joint, and the inner wall of the protrusion is provided with a connecting rod. Both ends of the connecting rod are fixedly connected with support plates. The support plates are fixedly connected to the contact surface of the horizontal tube. The inner wall end of the round tube is threadedly connected with a plug. The inner wall of the plug is fixedly connected with a vertical rod. The outer wall of the vertical rod away from the plug is fitted with a ring. The outer wall of the ring is fixedly fitted with a rubber ring. The outer wall of the rubber ring abuts against the inner wall of the round tube. Both the upper and lower ends of the inner wall of the ring are fixedly connected with protruding rods. The other end of the protruding rods is fixedly connected to the contact surface of the vertical rod. A filter bag is fixedly connected to the surface of the ring away from the plug.
[0009] Preferably, the interior of the guide plate has a hollow structure.
[0010] Preferably, the protrusion is connected to the connector via a connecting mechanism;
[0011] The connecting mechanism includes a sleeve, a slide bar, a socket, and a bolt;
[0012] The sleeve is fixed above the upper surface of the protrusion. The sleeve has a sliding rod inside. The top end of the sliding rod is fixedly connected to the contact surface of the connector. Multiple insertion holes are opened from top to bottom on one side of the outer wall of the sliding rod. A bolt is threaded to the upper side of one side of the outer wall of the sleeve. The bolt passes through a part of the sleeve and is inserted into the insertion hole.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This antistatic device for fabric processing has the following advantages over traditional technology:
[0014] By coordinating the fabric and the static elimination mechanism, the ion generator and duct fan are activated, generating suction at the outer end of the wide-angle tube to draw in air. After passing through the ion generator, the air is ejected through the exhaust hood, creating charged air clouds that are blown out. These air clouds are guided by the guide plate and blown across the fabric surface, neutralizing the static electricity on the fabric surface and achieving the purpose of eliminating static electricity. During the suction of dust particles by the wide-angle tube, the suction force is partially blocked by the guide plate, reducing the probability of drawing in charged air clouds during dust intake. This ensures the static elimination effect on the fabric and enhances its practical performance.
[0015] Through the cooperation between the fabric and the static elimination mechanism, the wide-angle tube generates suction to draw dust from the outside air. During this process, the airflow flows out of the horizontal tube and into the interior of the circular tube. The filter bag can filter the dust and impurities in the airflow, making the charged air mass sprayed out by the exhaust hood cleaner. In addition, dust particles can be temporarily stored inside the filter bag. After the static elimination operation is completed, the filter bag can be removed for cleaning by turning the plug counterclockwise. The operation is relatively simple. Attached Figure Description
[0016] The above and other features, advantages, and aspects of the embodiments of this disclosure will become more apparent from the accompanying drawings and the following detailed description. Throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the originals and elements are not necessarily drawn to scale.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 for Figure 1 Side view section;
[0019] Figure 3 for Figure 2 Enlarged view of a part
[0020] Figure 4 for Figure 1 A magnified view of a portion of the image.
[0021] In the diagram: 1. Fabric, 2. Antistatic bar, 3. Exhaust hood, 4. T-shaped pipe, 5. Ion generator, 6. Pipe fan, 7. Round pipe, 8. Horizontal pipe, 9. Wide-angle pipe, 10. Guide plate, 11. Protrusion, 12. Connecting rod, 13. Support plate, 14. Joint, 15. Plug, 16. Upright pole, 17. Ring, 18. Rubber ring, 19. Protruding rod, 20. Filter bag, 21. Sleeve, 22. Sliding rod, 23. Insertion hole, 24. Bolt. Detailed Implementation
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.
[0024] Please see Figure 1-4This utility model provides a technical solution: an antistatic device for fabric processing, including fabric 1, with an antistatic mechanism above the fabric 1. The antistatic mechanism includes an antistatic rod 2, an exhaust hood 3, a three-way pipe 4, an ion generator 5, a pipe fan 6, a round pipe 7, a horizontal pipe 8, a wide-angle pipe 9, a guide plate 10, a protrusion 11, a connecting rod 12, a support plate 13, a connector 14, a plug 15, a vertical rod 16, a circular ring 17, a rubber ring 18, a protruding rod 19, and a filter bag 20. The antistatic rod 2 is located above the fabric 1. Multiple exhaust hoods 3 are fixedly connected at equal intervals to the lower outer wall of the antistatic rod 2. A three-way pipe 4 is fixedly connected to one end of the antistatic rod 2. The interior of the antistatic rod 2 is interconnected with the interior of the three-way pipe 4 and the exhaust hoods 3. The front and rear ends of the three-way pipe 4 are connected to each other. An ion generator 5 is fixedly connected to one end of each ion generator 5, and a duct fan 6 is fixedly connected to the other end of each ion generator 5. The power lines of both the duct fan 6 and the ion generator 5 are connected to an external power supply device to provide the necessary power for their operation. After the ion generator 5 is running, it generates positive and negative charged ions. After being blown away by the airflow, it forms a charged air mass. After the charged air mass is blown out from the air outlet 3, it can neutralize the charge on the fabric 1. When the charge on the surface of the fabric 1 is negative, it will attract the positive charge in the airflow; when the charge on the surface of the fabric 1 is positive, it will attract the negative charge in the airflow, thereby neutralizing the static electricity on the surface of the fabric 1 and achieving the purpose of eliminating static electricity. A circular pipe 7 is fixedly connected to the other end of the duct fan 6. The circular pipe 7 is connected to the duct fan 6. The air inlets of the machine 6 are interconnected. A horizontal pipe 8 is fixed to the outer wall of the circular pipe 7. Multiple wide-angle pipes 9 are fixed at equal intervals below the outer wall of the horizontal pipe 8. The interior of the horizontal pipe 8 is interconnected with the interior of the wide-angle pipes 9 and the circular pipe 7. Guide plates 10 are provided on both the front and rear sides of the outer wall of the electrostatic rod 2. Protrusions 11 are fixed to both sides of the upper surface of the guide plate 10. A connector 14 is connected to the top of the protrusion 11. Expansion screws are inserted into both sides of the lower surface of the connector 14, allowing for installation and docking with external locations. A connecting rod 12 is provided on the inner wall of the protrusion 11. The inner wall of the protrusion 11 is fixedly connected to the outer wall of the connecting rod 12. Support plates 13 are fixed to both the front and rear ends of the connecting rod 12. The support plates 13 are fixedly connected to the contact surface of the horizontal pipe 8. A plug 15 is threadedly connected to the end of the inner wall of the circular pipe 7. A vertical rod 16 is fixedly connected to the inner wall of the plug 15. A ring 17 is sleeved on the outer wall of the vertical rod 16 away from the plug 15. A rubber ring 18 is fixedly sleeved on the outer wall of the ring 17. The rubber ring 18 is made of rubber and has a certain degree of flexibility. The outer wall of the rubber ring 18 abuts against the inner wall of the circular tube 7. Both the upper and lower ends of the inner wall of the ring 17 are fixedly connected to the protruding rods 19. The other end of the protruding rods 19 is fixedly connected to the contact surface of the vertical rod 16. A filter bag 20 is fixedly connected to the surface of the ring 17 away from the plug 15. The filter bag 20 is an antistatic polyester needle-punched felt filter bag, which can filter dust particles in the airflow. The interior of the guide plate 10 is a cavity structure. The cavity structure can reduce the weight of the guide plate 10, so as to facilitate the stable installation of the overall structure of the device.
[0025] The protrusion 11 is connected to the connector 14 through a connecting mechanism. The connecting mechanism includes a sleeve 21, a slide rod 22, a socket 23, and a bolt 24. The sleeve 21 is fixed above the upper surface of the protrusion 11. The slide rod 22 is provided inside the sleeve 21. The outer wall of the slide rod 22 fits with the inner wall of the sleeve 21. The top end of the slide rod 22 is fixedly connected to the contact surface of the connector 14. Multiple sockets 23 are opened sequentially from top to bottom on one side of the outer wall of the slide rod 22. A bolt 24 is threadedly connected to the upper side of one side of the outer wall of the sleeve 21. The bolt 24 penetrates a part of the sleeve 21 and is inserted into the socket 23.
[0026] In the process of using the static eliminator for fabric processing, the connector 14 is first fixedly connected to a suitable external location to install the guide plate 10, the static eliminator bar 2, and the horizontal pipe 8. After the static-eliminating fabric 1 is pulled at a uniform speed through the area below the air outlet hood 3, the ion generator 5 and the duct fan 6 are started. This causes the outer end of the wide-angle pipe 9 to generate suction to draw in air. After the airflow exits the horizontal pipe 8 and flows into the interior of the circular pipe 7, the filter bag 20 filters out dust and impurities in the airflow. The airflow, after passing through the ion generator 5, is then sprayed out through the air outlet hood 4 with charged air masses. The air is blown out and blown through the guide plate 10 onto the surface of the fabric 1, neutralizing the static electricity on the surface of the fabric 1 and achieving the purpose of eliminating static electricity. While the wide-angle tube 9 generates suction to suck up dust particles, the suction force generated can be blocked by the guide plate 10, reducing the probability of sucking up charged air masses during dust suction, so that the static electricity removal effect on the fabric 1 can be guaranteed. After the static electricity removal operation is completed, the filter bag 20 can be removed by rotating the plug 15 counterclockwise. Then, the dust particles remaining inside the filter bag 20 are cleaned, and finally the filter bag 20 is reset for reuse.
[0027] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] It should also be noted that, for ease of description, only the parts relevant to the disclosure are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other; it should be noted that the concepts of "first," "second," etc., mentioned in this disclosure are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies; it should be noted that the modifications "a" and "a plurality" mentioned in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless explicitly indicated otherwise in the context, they should be understood as "one or more"; the names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of these messages or information.
[0030] The standard parts or fiber yarns used in this utility model can all be purchased from the market. The irregular parts can be customized according to the description and drawings. The specific connection methods of each part, fiber yarn and fabric layer all adopt conventional methods that are mature in the prior art, such as bolts, rivets, welding, twisting, blending, needle punching and hot melt bonding. The machinery, parts and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An antistatic device for processing greige fabric, comprising greige fabric (1), characterized in that: An antistatic mechanism is provided above the fabric (1); The static elimination mechanism includes a static elimination rod (2), an exhaust hood (3), a three-way pipe (4), an ion generator (5), a pipe fan (6), a round pipe (7), a horizontal pipe (8), a wide-angle pipe (9), a guide plate (10), a protrusion (11), a connecting rod (12), a support plate (13), a joint (14), a plug (15), a vertical rod (16), a ring (17), a rubber ring (18), a protruding rod (19), and a filter bag (20). The antistatic bar (2) is located above the fabric (1). Multiple air hoods (3) are fixedly connected at equal intervals to the lower outer wall of the antistatic bar (2). A three-way pipe (4) is fixedly connected to one end of the antistatic bar (2). An ion generator (5) is fixedly connected to both the front and rear ends of the three-way pipe (4). A pipe fan (6) is fixedly connected to the other end of the ion generator (5). A round pipe (7) is fixedly connected to the other end of the pipe fan (6). A horizontal pipe (8) is fixedly connected to the outer wall of the round pipe (7). Multiple wide-angle pipes (9) are fixedly connected at equal intervals to the lower outer wall of the horizontal pipe (8). Guide plates (10) are provided on both the front and rear sides of the outer wall of the antistatic bar (2). Protrusions (11) are fixedly connected to both sides of the upper surface of the guide plate (10). A connector (14) is connected to the top of the protrusion (11). The inner wall of the tube (7) is provided with a connecting rod (12), and the front and rear ends of the connecting rod (12) are fixedly connected with support plates (13). The support plates (13) are fixedly connected to the contact surface of the horizontal tube (8). The inner wall end of the tube (7) is threadedly connected with a plug (15). The inner wall of the plug (15) is fixedly connected with a vertical rod (16). The outer wall of the vertical rod (16) away from the plug (15) is fitted with a ring (17). The outer wall of the ring (17) is fixedly fitted with a rubber ring (18). The outer wall of the rubber ring (18) abuts against the inner wall of the tube (7). The upper and lower ends of the inner wall of the ring (17) are fixedly connected with protruding rods (19). The other end of the protruding rods (19) is fixedly connected to the contact surface of the vertical rod (16). The surface of the ring (17) away from the plug (15) is fixedly connected with a filter bag (20).
2. The static eliminator for fabric processing according to claim 1, characterized in that: The interior of the guide plate (10) is a hollow structure.
3. The static eliminator for fabric processing according to claim 1, characterized in that: The protrusion (11) is connected to the connector (14) via a connecting mechanism; The connecting mechanism includes a sleeve (21), a slide rod (22), a socket (23), and a bolt (24); The sleeve (21) is fixed above the upper surface of the protrusion (11). The sleeve (21) is provided with a slide rod (22). The top end of the slide rod (22) is fixedly connected to the contact surface of the connector (14). Multiple insertion holes (23) are opened sequentially from top to bottom on one side of the outer wall of the slide rod (22). A bolt (24) is threadedly connected to the upper side of the outer wall of the sleeve (21). The bolt (24) penetrates a part of the sleeve (21) and is inserted into the insertion hole (23).
Citation Information
Patent Citations
Cloth static electricity removing equipment
CN219248145U