Two-side ceramic strip suction cup pressing net
By using ceramic strip suction cups on both sides to press the mesh, a stable connection between the pressing mesh and the string welding machine is achieved through suction cup components and magnetic components. This solves the problems of time-consuming and laborious connection and friction damage in the existing technology, and improves work efficiency and the service life of the pressing mesh.
Patent Information
- Application Number
- CN202422737453.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing method of connecting the wire mesh press and the string welding machine is time-consuming, labor-intensive, and prone to damaging the wire mesh, thus affecting work efficiency.
The mesh is pressed using ceramic strip suction cups on both sides. The suction cup assembly is connected to the string welding machine by suction force. Combined with magnetic suction components and ceramic reinforcing ribs, a stable connection between the mesh and the string welding machine is achieved and friction is reduced.
It enables convenient installation and disassembly of the mesh pressing device, extends the service life of the mesh pressing device, reduces hard friction with the string welding machine, and improves work efficiency.
Smart Images

Figure CN223488664U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of battery processing technology, specifically relating to a double-sided ceramic strip suction cup pressing mesh. Background Art
[0002] Photovoltaic modules are the core of a solar power generation system. Their function is to convert solar energy into electrical energy, which can be stored in batteries or used to power loads. Photovoltaic modules are usually laminated together by laying layers of backsheet, lower EVA, solar cells, upper EVA, and tempered glass. The quality of the finished product directly determines the quality of the entire solar power generation system.
[0003] Stringing of solar cells is a crucial processing step. Typically, a robotic arm places the solar cells onto a welding platform, which is then moved to the location where solder strips and a pressure plate are placed. The solder strips are pre-cut and fixed under the pressure pins of the pressure plate, and then moved above the solar cells. The pressure pins on the pressure plate bring the solder strips into contact with and fix them to the solder paste on the solar cell's pads. The welding platform is then moved to the welding position, and a heating lamp melts the solder paste, welding the solder strips to the solar cell's pads. After welding, the pressure plate is removed, resulting in a solar cell string.
[0004] In the existing technology, the two ends of the pressure mesh are usually fixed to the stringing machine with bolts or other hard connections. However, the pressure mesh needs to be removed after each use to collect the welded battery cells. The bolt and other fixed connections are time-consuming and laborious to install and remove, which seriously affects the working efficiency of the stringing machine. Furthermore, the hard connection method will also increase the friction between the pressure mesh and the stringing machine, resulting in faster damage to the pressure mesh.
[0005] Therefore, it is necessary to improve the existing technology to overcome the aforementioned defects. Utility Model Content
[0006] Therefore, the technical problem to be solved by this utility model is to provide a ceramic strip suction cup pressing mesh on both sides that is easy to connect and can reduce friction.
[0007] To solve the above-mentioned technical problems, this utility model provides a double-sided ceramic strip suction cup pressing mesh, comprising:
[0008] The main frame is composed of two long sides and two short sides connected end to end;
[0009] A pressure pin assembly is connected to the frame body and is adapted to press the welding strip and battery cell to be processed; several sets of pressure pin assemblies are provided, and the two ends of the several sets of pressure pin assemblies are connected in parallel to the two short sides of the frame body;
[0010] A reinforcing rib component, the reinforcing rib component connecting two adjacent sets of the pressure pin assemblies and the pressure pin assembly near the long side and the long side, the long side being made of ceramic material; and
[0011] A suction cup assembly, symmetrically arranged on the two short sides, is adapted to be adsorbed onto the welding station of the string welding machine to fix the pressure mesh to the string welding machine;
[0012] The pressing mesh also includes a magnetic suction component that is magnetically fixed to the short side, and the suction cup component is pressed and fixed to the short side by the magnetic suction component.
[0013] Furthermore, the short side is recessed inward to form a first mounting portion, and a positioning docking hole is provided in the first mounting portion. The suction cup assembly includes a suction cup component and a suction cup base connected to the suction cup component. A positioning post is formed on the suction cup base, and the positioning post can extend into and be fixed in the positioning docking hole to install the suction cup base in the first mounting portion.
[0014] Furthermore, four positioning docking holes are provided, and the four positioning docking holes are formed at the four corners of the first mounting part;
[0015] The positioning posts are provided in at least two locations, and the at least two positioning posts are formed at a set of opposite corners of the suction cup base.
[0016] Furthermore, the magnetic suction assembly includes a fixing plate connected to the short side and a magnetic suction member, wherein the magnetic suction member can use magnetic force to press the fixing plate against the short side on the side of the fixing plate away from the short side;
[0017] The fixing plate has a through hole at the corresponding position of the first mounting part, and the suction cup can extend out of the fixing plate through the through hole.
[0018] Furthermore, a second mounting portion is formed by an inward recess in the middle of the side of the fixing plate away from the short side, and the magnetic suction member can be installed in the second mounting portion;
[0019] The bottom of the second mounting part has a first screw hole, the short side has a corresponding second screw hole, the magnetic suction member has a corresponding third screw hole, and the pressure mesh also includes a connector. The connector can pass through the third screw hole, the first screw hole and the second screw hole in sequence to lock and fix the magnetic suction member, the fixing plate and the short side.
[0020] Furthermore, one outer side of the second mounting portion completely penetrates the sidewall of the short side, the magnetic member is adapted to the shape of the second mounting portion, and the two corners of the magnetic member away from the outer side have chamfers, and a gap is formed between the chamfers and the sidewall of the second mounting portion.
[0021] Furthermore, the pressure needle assembly includes a connecting rod with both ends connected to the short side and a pressure needle component disposed on the connecting rod, the pressure needle component being movable relative to the connecting rod in the radial direction.
[0022] Furthermore, the connecting rod is provided with first mounting holes at even intervals, and the pressure needle component is installed in the first mounting holes; the first mounting holes include a first through hole and a second through hole connected along the radial direction, and the diameter of the first through hole is smaller than the diameter of the second through hole.
[0023] Furthermore, the pressure needle component includes a pressure needle element and a limiting ring sleeved and connected to the pressure needle element;
[0024] The pressure needle component includes a needle tip and a needle rod connected to the needle tip. The needle rod includes a first rod body connected to the needle tip and a second rod body connected to the first rod body. A limiting ring is sleeved on the second rod body after the second rod body passes through the first mounting hole. The diameter of the needle tip is larger than the diameter of the first through hole, the diameter of the first rod body is equal to the diameter of the first through hole, the diameter of the second rod body is equal to the diameter of the second through hole, the length of the needle rod is greater than the length of the first mounting hole, and the diameter of the limiting ring is greater than the diameter of the second through hole.
[0025] Furthermore, a first step is formed between the first through hole and the second through hole, and a second step is formed between the first rod and the second rod. The pressure needle component also includes an elastic element, the two ends of which abut against the first step and the second step, respectively.
[0026] The technical solution provided by this utility model has the following advantages: The ceramic strip suction cup pressing mesh of this utility model is provided with a frame body consisting of two long sides and two short sides connected end to end, a pressing needle assembly connected to the frame body to press the welding strip and battery cell to be processed, two sets of adjacent pressing needle assemblies, a pressing needle assembly near the long side and a reinforcing rib component of the long side, and symmetrically arranged suction cup assemblies on the two short sides. The material of the long side is ceramic material. The pressing mesh also includes a magnetic suction assembly that is magnetically fixed to the short side. The suction cup assembly is pressed and fixed on the short side by the magnetic suction assembly, so that the entire pressing mesh can be connected to the welding station of the string welding machine by suction force through the suction cup assembly. It is easy to fix and easy to disassemble. At the same time, because there is a soft suction cup assembly between the pressing mesh and the string welding machine to block, even if the pressure is large, it will not cause hard friction between the pressing mesh and the string welding machine, effectively extending the service life of the pressing mesh. Attached Figure Description
[0027] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the structure of the ceramic strip suction cup pressing mesh on both sides of this utility model;
[0029] Figure 2 for Figure 1 A schematic diagram of the cross-sectional structure;
[0030] Figure 3 for Figure 1 A schematic diagram of the short-side structure;
[0031] Figure 4 for Figure 1 A schematic diagram of the fixed plate structure;
[0032] Figure 5 for Figure 1 A schematic diagram of the suction cup assembly structure. DETAILED DESCRIPTION
[0033] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The present utility model will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0034] It should be noted that the terms "first," "second," etc., in the specification, claims, and drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0035] In this utility model, unless otherwise stated, directional terms such as "upper," "lower," "top," and "bottom" are generally used in relation to the direction shown in the accompanying drawings, or in relation to the vertical, perpendicular, or gravitational direction of the component itself; similarly, for ease of understanding and description, "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0036] Please see Figures 1 to 5As shown, a ceramic strip suction cup pressing mesh includes a frame body 1 and a pressing pin assembly 2 connected to the frame body 1. In this embodiment, the frame body 1 is composed of two long sides 11 and two short sides 12 connected end to end in a staggered manner, that is, the entire frame body 1 is rectangular. After the pressing pin assembly 2 is connected to the frame body 1, it is suitable for pressing the welding strip and battery cell to be processed.
[0037] The pressure needle assembly 2 is provided in several groups. The two ends of the pressure needle assembly 2 are connected in parallel to the two short sides 12 of the frame body 1. The pressing mechanism also includes a reinforcing rib component 3. The reinforcing rib component 3 connects two adjacent pressure needle assemblies 2 and the pressure needle assembly 2 near the long side 11 and the long side 11. The material of the long side 11 is ceramic material. The high strength and high wear resistance of ceramic material can extend the service life of the entire pressing mesh. Ceramic also has good heat dissipation, which facilitates heat dissipation of the pressing mesh during and after use.
[0038] In this embodiment, the middle portion of the long side 11 is made of ceramic material, and the portions connecting to the short side 12 at both ends are made of the same 6061 material as the short side 12. This ensures both the strength and wear resistance of the long side 11, and also makes the connection between the long side 11 and the short side 12 more stable and robust due to the consistent material, thus guaranteeing the overall stability of the mesh. In other embodiments, the materials of the long side 11 and the short side 12 of the mesh can be selected according to the actual situation. For example, both the long side 11 and the short side 12 can be made of ceramic in one piece, as long as the actual needs are met. No specific limitation is made here.
[0039] The pressing mesh also includes suction cup assemblies 4 symmetrically arranged on the two short sides 12 and magnetic suction assemblies 5 magnetically fixed to the short sides 12. The suction cup assemblies 4 are pressed and fixed on the short sides 12 by the magnetic suction assemblies 5, so that the entire pressing mesh can be connected to the welding station of the string welding machine by suction cup assemblies 4. It is easy to fix and easy to disassemble. At the same time, since there is a soft suction cup assembly 4 between the pressing mesh and the string welding machine, even if the pressure is high, it will not cause hard friction between the pressing mesh and the string welding machine, effectively extending the service life of the pressing mesh.
[0040] Specifically, the short side 12 is recessed inward to form a first mounting portion 121. The first mounting portion 121 is provided with a positioning docking hole 1211. The suction cup assembly 4 includes a suction cup component 41 and a suction cup seat 42 connected to the suction cup component 41. A positioning post 421 is formed on the suction cup seat 42. The positioning post 421 can extend into and be fixed in the positioning docking hole 1211 to install the suction cup seat 42 in the first mounting portion 121, thereby facilitating the routine maintenance and replacement of the suction cup assembly 4. The suction cup component 41 is made of soft materials such as rubber or silicone.
[0041] In this embodiment, four positioning docking holes 1211 are provided, and the four positioning docking holes 1211 are formed at the four corners of the first mounting part 121. At least two positioning posts 421 are provided, and at least two positioning posts 421 are formed at a set of diagonal points of the suction cup seat 42. This ensures that docking can be completed while maintaining a firm connection, regardless of which direction the suction cup seat 42 is used to dock with the first mounting part 121.
[0042] The magnetic suction assembly 5 includes a fixing plate 51 connected to the short side 12 and a magnetic suction member 52. The material of the short side 12 is a material that can be magnetically attracted, such as iron. The magnetic suction member 52 can use magnetic force to press the fixing plate 51 onto the short side 12 on the side of the fixing plate 51 away from the short side 12. The fixing plate 51 has a through hole 511 at the corresponding position of the first mounting part 121. The suction cup member 41 can pass through the through hole 511 and extend out of the fixing plate 51, so that while the suction cup seat 42 is held in the first mounting part 121, the suction cup member 41 can also be properly attracted.
[0043] The fixing plate 51 has a second mounting portion 512 recessed inward at the center of the side away from the short side 12, and the magnetic suction member 52 can be installed in the second mounting portion 512. Specifically, the bottom of the second mounting portion 512 has a first screw hole 5121, the short side 12 has a corresponding second screw hole 122, and the magnetic suction member 52 has a corresponding third screw hole 521. The pressing mesh also includes a connector 6, which passes sequentially through the third screw hole 521, the first screw hole 5121, and the second screw hole 122 to lock and fix the magnetic suction member 52, the fixing plate 51, and the short side 12. The connection is reinforced by the connector 6 based on the magnetic connection. Alternatively, a corresponding magnetic material can be set on the stringing machine, allowing the magnetic suction member 52 to magnetically attract the pressing mesh by aligning with the magnetic material on the stringing machine when connected, further ensuring the accuracy and stability of the connection between the pressing mesh and the stringing machine. In this embodiment, the connector 6 is a bolt.
[0044] To facilitate the retrieval of the magnetic component 52, in this embodiment, one outer side of the second mounting portion 512 completely penetrates the side wall of the short side 12. The magnetic component 52 is adapted to the shape of the second mounting portion 512. The two corners of the magnetic component 52 away from the outer side have chamfers 522. A gap 7 is formed between the chamfers 522 and the side wall of the second mounting portion 512, so that when retrieving the magnetic component 52, a tool or hand can be inserted into the gap 7 to apply force, making the operation convenient.
[0045] As described above, the pressure needle assembly 2 includes a connecting rod 21 with both ends connected to the short side 12 and a pressure needle component 22 disposed on the connecting rod 21. The pressure needle component 22 can move radially relative to the connecting rod 21, thereby achieving the pressing effect on the welding strip and battery cell to be welded.
[0046] Specifically, first mounting holes 211 are evenly spaced on the connecting rod 21, and the pressure needle component 22 is installed in the first mounting holes 211. The first mounting holes 211 include a first through hole 2111 and a second through hole 2112 connected in the radial direction, and the diameter of the first through hole 2111 is smaller than the diameter of the second through hole 2112. The needle pressing component 22 includes a needle pressing element 221 and a limiting ring 222 sleeved and connected to the needle pressing element. The needle pressing element 221 includes a needle tip 2211 and a needle bar 2212 connected to the needle tip 2211. The needle bar 2212 includes a first rod body 2213 connected to the needle tip 2211 and a second rod body 2214 connected to the first rod body 2213. The limiting ring 222 is sleeved on the second rod body 2214 after it passes through the first mounting hole 211. The diameter of the needle tip 2211 is larger than the diameter of the first through hole 2111, and the diameter of the first rod body 2213 is equal to the diameter of the first through hole 2111. The diameter of the second rod 2214 is equal to the diameter of the second through hole 2112, and the diameter of the limiting ring 222 is greater than the diameter of the second through hole 2112. This allows one end of the needle 2211 to be held outside the first through hole 2111, and the limiting ring 222 to be held outside the second through hole 2112. The length of the needle rod 2212 is greater than the length of the first mounting hole 211, thereby limiting the pressure needle component 22 on the first mounting hole 211. When it is necessary to press the welding strip and the battery cell, only external force is needed to press down the needle 2211, which allows the second rod 2214 to move away from the first mounting hole 211. The end of the second rod 2214 that protrudes from the first mounting hole 211 is recessed inward to form an annular groove 2216. The limiting ring 222 is held and installed in the annular groove 2216. The limiting ring 222 is a copper sleeve.
[0047] To achieve automatic reset of the pressure needle component 22 after clamping, the pressure needle component 22 also includes an elastic element 223. A first step portion 2215 is formed between the first through hole 2111 and the second through hole 2112, and a second step portion 2216 is formed between the first rod body 2213 and the second rod body 2214. The two ends of the elastic element 223 abut against the first step portion 2215 and the second step portion 2216, respectively. When clamping the welding strip and the battery cell, the second step portion 2216 moves towards the first step portion 2215, and the elastic element 223 contracts. After processing, the external force disappears, and the second step portion 2216 can move away from the first step portion 2215 under the elastic action of the elastic element 223, allowing the pressure needle component 221 to achieve automatic reset. In this embodiment, the elastic element 223 is a spring.
[0048] It is worth noting that second mounting holes 111 with the same structure as the first mounting holes 211 are evenly spaced on the long side 11. Pressing needle components 22 are installed in the second mounting holes 111 so that the two long sides 11 serve as two pressing needle assemblies 2, thereby maximizing the processing efficiency of the pressing mesh.
[0049] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, those skilled in the art can make other variations or modifications without creative effort, and all such variations or modifications should fall within the protection scope of this utility model.
Claims
1. A type of ceramic strip suction cup pressing mesh on both sides, characterized in that, include: The main frame is composed of two long sides and two short sides connected end to end; A pressure pin assembly is connected to the frame body and is adapted to press the welding strip and battery cell to be processed; several sets of pressure pin assemblies are provided, and the two ends of the several sets of pressure pin assemblies are connected in parallel to the two short sides of the frame body; A reinforcing rib component, the reinforcing rib component connecting two adjacent sets of the pressure needle assemblies and the pressure needle assembly near the long side and the long side, the long side being made of ceramic material; as well as A suction cup assembly, symmetrically arranged on the two short sides, is adapted to be adsorbed onto the welding station of the string welding machine to fix the pressure mesh to the string welding machine; The pressing mesh also includes a magnetic suction component that is magnetically fixed to the short side, and the suction cup component is pressed and fixed to the short side by the magnetic suction component.
2. The ceramic strip suction cup pressing mesh as described in claim 1, characterized in that, The short side is recessed inward to form a first mounting portion, and a positioning docking hole is provided in the first mounting portion. The suction cup assembly includes a suction cup component and a suction cup base connected to the suction cup component. A positioning post is formed on the suction cup base, and the positioning post can extend into and be fixed in the positioning docking hole to install the suction cup base in the first mounting portion.
3. The ceramic strip suction cup pressing mesh as described in claim 2, characterized in that, The positioning docking holes are provided in four places, and the four positioning docking holes are formed at the four corners of the first mounting part. The positioning posts are provided in at least two locations, and the at least two positioning posts are formed at a set of opposite corners of the suction cup base.
4. The ceramic strip suction cup pressing mesh as described in claim 3, characterized in that, The magnetic suction assembly includes a fixed plate connected to the short side and a magnetic suction member. The magnetic suction member can use magnetic force to press the fixed plate onto the short side on the side of the fixed plate away from the short side. The fixing plate has a through hole at the corresponding position of the first mounting part, and the suction cup can extend out of the fixing plate through the through hole.
5. The ceramic strip suction cup pressing mesh as described in claim 4, characterized in that, The fixing plate has a second mounting portion recessed inward at the middle of the side away from the short side, and the magnetic suction member can be installed in the second mounting portion; The bottom of the second mounting part has a first screw hole, the short side has a corresponding second screw hole, the magnetic suction member has a corresponding third screw hole, and the pressure mesh also includes a connector. The connector can pass through the third screw hole, the first screw hole and the second screw hole in sequence to lock and fix the magnetic suction member, the fixing plate and the short side.
6. The ceramic strip suction cup pressing mesh as described in claim 5, characterized in that, One outer side of the second mounting part completely penetrates the sidewall of the short side. The magnetic member is adapted to the shape of the second mounting part. The two corners of the magnetic member away from the outer side have chamfers, and a gap is formed between the chamfers and the sidewall of the second mounting part.
7. The ceramic strip suction cup pressing mesh as described in claim 6, characterized in that, The pressure needle assembly includes a connecting rod with both ends connected to the short side and a pressure needle component disposed on the connecting rod. The pressure needle component is movable relative to the connecting rod in the radial direction.
8. The ceramic strip suction cup pressing mesh as described in claim 7, characterized in that, The connecting rod is provided with first mounting holes at even intervals, and the pressure needle component is installed in the first mounting holes; the first mounting holes include a first through hole and a second through hole connected along the radial direction, and the diameter of the first through hole is smaller than the diameter of the second through hole.
9. The ceramic strip suction cup pressing mesh as described in claim 8, characterized in that, The pressure needle component includes a pressure needle element and a limiting ring sleeved and connected to the pressure needle element; The pressure needle component includes a needle tip and a needle rod connected to the needle tip. The needle rod includes a first rod body connected to the needle tip and a second rod body connected to the first rod body. A limiting ring is sleeved on the second rod body after the second rod body passes through the first mounting hole. The diameter of the needle tip is larger than the diameter of the first through hole, the diameter of the first rod body is equal to the diameter of the first through hole, the diameter of the second rod body is equal to the diameter of the second through hole, the length of the needle rod is greater than the length of the first mounting hole, and the diameter of the limiting ring is greater than the diameter of the second through hole.
10. The ceramic strip suction cup pressing mesh as described in claim 9, characterized in that, A first step is formed between the first through hole and the second through hole, and a second step is formed between the first rod and the second rod. The pressure needle component also includes an elastic element, the two ends of which abut against the first step and the second step, respectively.