Batching mechanism for edible mushroom processing

By introducing a combination structure of U-shaped feed plate and extrusion roller into the edible fungus processing equipment, and using motor drive to realize the automated separation of moisture from edible fungi, the problem of discontinuous moisture extraction in the existing technology is solved, and the processing efficiency is improved.

CN223488869UActive Publication Date: 2025-10-31JIANGSU HENGJIU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423017115.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-31
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing technologies, the edible fungus extrusion mechanism cannot continuously and effectively separate water from edible fungi after squeezing out water, resulting in more manual intervention and affecting dehydration efficiency and overall processing efficiency.

Method used

Design a feeding mechanism that uses a combination of a U-shaped feed plate, a drive motor, a squeeze roller, a through hole, and a drain pipe. The motor drives the squeeze roller to rotate, and the friction force squeezes out the water and discharges it through the through hole. A rubber scraper is used to prevent edible fungi residue, thus achieving automated water separation.

Benefits of technology

It enables continuous squeezing and automatic separation of moisture from edible fungi, improves dehydration efficiency, reduces manual intervention, and enhances the overall efficiency of edible fungi processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a batching mechanism for edible mushroom processing, and aims to solve the problems that the existing extrusion mechanism cannot extrude water of edible mushrooms when the edible mushrooms are added into a preparation box after the edible mushrooms are subjected to water extrusion, so that the extrusion drainage continuity of the edible mushrooms is poorer, manual continuous extrusion is required, more labor is wasted, and the production efficiency is high. The device comprises a batching box, a feeding hole is formed in one end of the batching box, a U-shaped feeding plate is installed at the bottom end of an inner cavity of the feeding hole, one end of the U-shaped feeding plate is arranged in an arc shape, and the other end of the U-shaped feeding plate is provided with a feeding hole. The edible mushroom batching device has the advantages that water for extruding edible mushrooms is discharged through the drainage pipe, so that the edible mushrooms after water extrusion are placed in the batching box by the extrusion rollers, the extruded water is automatically separated from the edible mushrooms, water extrusion can be continuously performed on the edible mushrooms, and the edible mushroom batching efficiency is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of edible fungi processing, specifically to a batching mechanism for edible fungi processing. Background Technology

[0002] Edible mushroom cultivation, as a low-investment, short-cycle, and quick-return project, has developed rapidly in China. Edible mushroom products were once in high demand and sold at high prices. The edible mushroom industry is a short-term, high-return rural economic development project that integrates economic, ecological, and social benefits. Edible mushrooms are also a type of organic, nutritious, and health-promoting green food. Developing the edible mushroom industry meets the needs of increasing consumer spending and sustainable agricultural development, and is an effective way for farmers to quickly become wealthy.

[0003] According to publicly available patent CN216058549U, a raw material preparation device for edible fungi processing includes a preparation box. The preparation box has an inlet, a rotating trough, and a drying trough inside. An inlet is located at the top of the preparation box, and an extrusion box is located above the inlet. An inlet is located on the side wall of the extrusion box. An extrusion mechanism is located inside the extrusion box, and a water outlet is located on the side wall of the extrusion box for use with the extrusion mechanism. A motor is located at the top of the preparation box, and a rotating rod is fixedly connected to the motor's output end through the wall of the preparation box. A rotating blade is sleeved on the rotating rod. A heating trough is located at the bottom of the preparation box, and a heating rod is located at the bottom of the heating trough. In the process of developing this utility model, the inventors discovered that at least the following problems remain unresolved in the existing technology: While a squeezing mechanism can dehydrate raw materials by squeezing them through a squeezing plate and discharging them through a water outlet, thus preventing water accumulation inside the device and affecting its normal operation, the traditional squeezing mechanism cannot effectively squeeze out the moisture from edible fungi before adding them to the preparation tank. This results in poor continuity of squeezing and drainage, requiring continuous manual squeezing, which is laborious and affects the dehydration efficiency of the fungi, further impacting the processing efficiency. Therefore, a new technical solution is needed to address these issues. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a feeding mechanism for edible fungi processing. This solves the technical problem that when the edible fungi are added to the feeding box after the current extrusion mechanism has squeezed out the water from the edible fungi, the water cannot be squeezed out again, resulting in poor continuity of water drainage from the edible fungi. Moreover, it requires continuous manual squeezing, which is laborious and affects the dehydration efficiency of the edible fungi, and further affects the processing efficiency of edible fungi.

[0005] To achieve the purpose of this utility model, the technical solution adopted by this utility model is as follows: A batching mechanism for edible fungi processing is designed, including a batching box. One end of the batching box has a feeding hole. A U-shaped feeding plate is installed at the bottom of the inner cavity of the feeding hole. One end of the U-shaped feeding plate is arc-shaped. A squeezing roller is rotatably connected to the inner side of the U-shaped feeding plate near the arc side. The radius of the squeezing roller is smaller than the radius of the arc end of the U-shaped feeding plate. A drive motor is installed at the outer end of the U-shaped feeding plate. The drive end of the drive motor is connected to the squeezing roller. A rubber scraper is installed at the outer end of the squeezing roller. Multiple through holes are opened on the surface of the arc end of the U-shaped feeding plate. The U-shaped feeding plate has a hollow structure. A drain pipe is provided at the bottom of the U-shaped feeding plate.

[0006] Preferably, the inner cavity of the mixing box is equipped with a first filter disc and a second filter disc, a servo motor is installed on the top of the mixing box, a connecting shaft is installed on the drive end of the servo motor, the connecting shaft rotates through the first filter disc and the second filter disc, a stirring plate and a crushing blade are connected to the connecting shaft above the first filter disc and the second filter disc, and the stirring plate is fitted to the surface of the first filter disc and the second filter disc.

[0007] Preferably, the bottom of the connecting shaft extends downward to the bottom discharge hole of the mixing box, a spiral blade is installed on the outside of the connecting shaft at the bottom discharge hole of the mixing box, and a cap is threaded on the outside of the bottom discharge hole of the mixing box.

[0008] Preferably, a connecting rod is connected to the outside of the connecting shaft below the second filter disc, and a cleaning plate is connected to the connecting rod, and the cleaning plate is fitted against the inner wall of the mixing box.

[0009] Preferably, a plurality of heating tubes are installed in the interlayer on the lower side of the mixing box, and the plurality of heating tubes are wound at equal intervals in the interlayer of the mixing box.

[0010] Preferably, the central axis of the extrusion roller is on the same horizontal line as the central axis of the arc end of the U-shaped feed plate, and the size of the rubber scraper is adapted to the distance between the extrusion roller and the arc end of the U-shaped feed plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This invention combines a U-shaped feeding plate, a drive motor, a squeezing roller, a through hole, a drain pipe, and a rubber scraper. The drive motor rotates the squeezing roller, and edible fungi are fed between the squeezing roller and the U-shaped feeding plate. The rotating squeezing roller, through friction, rotates the fungi between the squeezing roller and the arc-shaped end of the U-shaped feeding plate. The through hole drains the water squeezed from the fungi through the drain pipe. The squeezing roller then places the squeezed fungi into a mixing box, automatically separating the squeezed water from the fungi. This allows for continuous water squeezing of the fungi, further improving the efficiency of fungi mixing.

[0013] Furthermore, during the squeezing of moisture from edible fungi, a rubber scraper rotates along with the squeezing roller, thereby intermittently moving the edible fungi squeezed at the arc end of the U-shaped feed plate into the feeding box. This prevents the squeezed edible fungi from remaining on the squeezing roller and the arc end of the U-shaped feed plate, thus avoiding affecting the continuous squeezing of moisture from the edible fungi. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the U-shaped feed plate and the extrusion roller of this utility model;

[0016] Figure 3 This is a sectional front view of the connection between the U-shaped feed plate and the extrusion roller of this utility model;

[0017] Figure 4 This is the overall sectional front view of the present invention.

[0018] In the diagram: 1. Batching box; 11. Feed hole; 12. Cover; 2. U-shaped feed plate; 21. Extrusion roller; 22. Rubber scraper; 23. Drive motor; 24. Drain pipe; 25. Through hole; 3. Servo motor; 31. Connecting shaft; 32. Stirring plate; 33. Crushing blade; 34. Spiral blade; 4. First filter plate; 41. Second filter plate; 5. Heating tube; 6. Connecting rod; 61. Cleaning plate. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Example 1: A batching mechanism for edible fungi processing, see [link to example]. Figures 1 to 4The system includes a mixing bin 1, with a feed hole 11 at one end. A U-shaped feed plate 2 is installed at the bottom of the inner cavity of the feed hole 11. One end of the U-shaped feed plate 2 is arc-shaped. An extrusion roller 21 is rotatably connected to the inner side of the U-shaped feed plate 2 near the arc side. The radius of the extrusion roller 21 is smaller than the radius of the arc end of the U-shaped feed plate 2. A drive motor 23 is installed at the outer end of the U-shaped feed plate 2. The drive end of the drive motor 23 is connected to the extrusion roller 21. A rubber scraper 22 is installed at one side end. The central axis of the extrusion roller 21 is on the same horizontal line as the central axis of the arc end of the U-shaped feed plate 2. The size of the rubber scraper 22 is adapted to the distance between the extrusion roller 21 and the arc end of the U-shaped feed plate 2. Multiple through holes 25 are opened on the surface of the arc end of the U-shaped feed plate 2. The U-shaped feed plate 2 has a hollow structure, and the multiple through holes 25 are all connected to the hollow structure of the U-shaped feed plate 2. A drain pipe 2 is provided at the bottom of the U-shaped feed plate 2. 4. The drain pipe 24 is connected to the hollow structure of the U-shaped feed plate 2. During operation, the drive motor 23 is started to drive the extrusion roller 21 to rotate. Then, the edible fungi are fed into the space between the extrusion roller 21 and the U-shaped feed plate 2 through the U-shaped feed plate 2. The extrusion roller 21 rotates and, through friction, rotates the edible fungi between the extrusion roller 21 and the arc end of the U-shaped feed plate 2. The water squeezed out by the through hole 25 is discharged through the drain pipe 24. The extrusion roller 21 places the edible fungi after squeezing out the water into the ingredient box 1, thereby automatically separating the squeezed water from the edible fungi. This allows for continuous water squeezing of the edible fungi, further improving the efficiency of edible fungi ingredient preparation. At the same time, the rubber scraper 22 rotates with the extrusion roller 21, thereby intermittently moving the edible fungi squeezed at the arc end of the U-shaped feed plate 2 into the ingredient box 1. This prevents the squeezed edible fungi from remaining at the arc end of the extrusion roller 21 and the U-shaped feed plate 2, which would affect the continuous water squeezing of the edible fungi.

[0021] For details, see Figure 4 The inner cavity of the mixing box 1 is equipped with a first filter plate 4 and a second filter plate 41. A servo motor 3 is installed on the top of the mixing box 1. A connecting shaft 31 is installed on the drive end of the servo motor 3. The connecting shaft 31 rotates through the first filter plate 4 and the second filter plate 41. The connecting shaft 31 above the first filter plate 4 and the second filter plate 41 is connected to a stirring plate 32 and a crushing blade 33. The stirring plate 32 is set in close contact with the surface of the first filter plate 4 and the second filter plate 41. When the edible fungi after squeezing out the water are placed in the mixing box 1, the servo motor 3 is started to drive the crushing blade 33 to rotate and crush. Then, the crushed edible fungi are filtered in a double layer through the first filter plate 4 and the second filter plate 41, thereby improving the crushing effect of the edible fungi. The stirring plate 32 is in contact with the surface of the first filter plate 4 and the second filter plate 41, thereby agitating the crushed edible fungi on the first filter plate 4 and the second filter plate 41, thereby increasing the filtration speed of the crushed edible fungi and further improving the filtration efficiency of the crushed edible fungi.

[0022] Further, see Figure 4 The bottom of the connecting shaft 31 extends downward to the bottom discharge hole of the ingredient box 1. A spiral blade 34 is installed on the outside of the connecting shaft 31 at the bottom discharge hole of the ingredient box 1. A cap 12 is threaded on the outside of the bottom discharge hole of the ingredient box 1. Multiple heating tubes 5 are installed in the interlayer on the lower side of the ingredient box 1, and the multiple heating tubes 5 are wound equidistantly in the interlayer of the ingredient box 1. When the edible fungi are crushed and filtered and placed at the bottom of the ingredient box 1, they are heated by the heating tubes 5, which can evaporate the moisture inside the crushed edible fungi. When the processing is completed, the cap 12 is unscrewed and the servo motor 3 is started to rotate in reverse, so as to automatically discharge the crushed edible fungi in conjunction with the spiral blade 34, which further facilitates the discharge.

[0023] It is worth noting that, see Figure 4 A connecting rod 6 is connected to the outside of the connecting shaft 31 below the second filter plate 41, and a cleaning plate 61 is connected to the connecting rod 6. The cleaning plate 61 is fitted to the inner wall of the mixing box 1. The cleaning plate 61 can rotate with the connecting shaft 31 through the connecting rod 6, thereby preventing the crushed edible fungi from sticking to the inner wall of the mixing box 1 and affecting the heating of the edible fungi and the discharge of the edible fungi from the mixing box 1.

[0024] In addition, all components designed in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Those skilled in the art can fully implement them, so there is no need to elaborate. The content protected by this utility model does not involve improvements to the internal structure and method.

[0025] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A batching mechanism for edible fungi processing, comprising a batching box (1), characterized in that, The feed box (1) has a feed hole (11) at one end. A U-shaped feed plate (2) is installed at the bottom of the inner cavity of the feed hole (11). One end of the U-shaped feed plate (2) is arc-shaped. A squeezing roller (21) is rotatably connected to the inner side of the U-shaped feed plate (2) near the arc side. The radius of the squeezing roller (21) is smaller than the radius of the arc end of the U-shaped feed plate (2). A drive motor (23) is installed at the outer end of the U-shaped feed plate (2). The drive end of the drive motor (23) is connected to the squeezing roller (21). A rubber scraper (22) is installed at the outer end of the squeezing roller (21). Multiple through holes (25) are opened on the surface of the arc end of the U-shaped feed plate (2). The U-shaped feed plate (2) has a hollow structure. A drain pipe (24) is provided at the bottom of the U-shaped feed plate (2).

2. The ingredient dispensing mechanism for edible fungi processing as described in claim 1, characterized in that, The inner cavity of the mixing box (1) is equipped with a first filter plate (4) and a second filter plate (41). A servo motor (3) is installed on the top of the mixing box (1). A connecting shaft (31) is installed on the drive end of the servo motor (3). The connecting shaft (31) rotates through the first filter plate (4) and the second filter plate (41). The connecting shaft (31) above the first filter plate (4) and the second filter plate (41) is connected to a stirring plate (32) and a crushing blade (33). The stirring plate (32) is fitted to the surface of the first filter plate (4) and the second filter plate (41).

3. The ingredient dispensing mechanism for edible fungi processing as described in claim 2, characterized in that, The bottom of the connecting shaft (31) extends downward to the bottom discharge hole of the mixing box (1). A spiral blade (34) is installed on the outside of the connecting shaft (31) at the bottom discharge hole of the mixing box (1). A cover (12) is threaded on the outside of the bottom discharge hole of the mixing box (1).

4. The ingredient dispensing mechanism for edible fungi processing as described in claim 2, characterized in that, A connecting rod (6) is connected to the outside of the connecting shaft (31) below the second filter disc (41), and a cleaning plate (61) is connected to the connecting rod (6), and the cleaning plate (61) is fitted to the inner wall of the mixing box (1).

5. The ingredient dispensing mechanism for edible fungi processing as described in claim 1, characterized in that, Multiple heating tubes (5) are installed in the interlayer on the lower side of the mixing box (1), and the multiple heating tubes (5) are wound equidistantly in the interlayer of the mixing box (1).

6. The ingredient dispensing mechanism for edible fungi processing as described in claim 1, characterized in that, The central axis of the extrusion roller (21) is on the same horizontal line as the central axis of the arc end of the U-shaped feed plate (2), and the size of the rubber scraper (22) is adapted to the distance between the extrusion roller (21) and the arc end of the U-shaped feed plate (2).

Citation Information

Patent Citations

  • Raw material preparation device for edible mushroom processing

    CN216058549U