Clean filtering device and hydrogen production device

Abstract

The utility model discloses a cleaning and filtering device and a hydrogen production device, and relates to the technical field of hydrogen production, the cleaning and filtering device is applied to the hydrogen production device, the cleaning and filtering device comprises a filter, a filter element and a separation piece, the filter element is installed in the filter, and the interior of the filter is divided into an upper cavity and a lower cavity; the lower chamber is provided with a first input channel, and the upper chamber is provided with a gas output channel; the separation part is arranged in the lower chamber corresponding to the position of the first input channel, and the separation part is used for carrying out pre-separation treatment on to-be-treated gas entering the lower chamber through the first input channel; and the filter element is used for filtering the pre-separated gas and discharging the pre-separated gas through the gas output channel. The device is used for reducing the adverse effects of various metal and non-metal solid impurities on electrolytic chemical reaction of an electrolytic bath, instrument electrical and container corrosion, optimizing the gas purity and improving the running reliability and safety of a hydrogen production device.

Description

Technical Field

[0001] This application relates to the field of hydrogen production technology, and in particular to a clean filtration device and a hydrogen production device. Background Technology

[0002] Currently, after a period of operation, existing electrolyzers accumulate impurities, which not only affect the hydrogen purification process and damage the hydrogen production unit, affecting its lifespan and hydrogen production efficiency, but also lead to problems with the purity of oxygen in hydrogen and hydrogen in oxygen, affecting the reliability and safety of the hydrogen production unit. Utility Model Content

[0003] The main objective of this application is to provide a clean filtration device and a hydrogen production device, which aims to reduce the impact of impurities on the gas purification process, optimize gas purity, and improve the reliability and safety of the hydrogen production device.

[0004] To achieve the above objectives, this application proposes a clean filtration device for use in a hydrogen production unit, the clean filtration device comprising:

[0005] Filter;

[0006] A filter element is installed inside the filter and is divided into an upper chamber and a lower chamber inside the filter; the lower chamber is provided with a first input channel and the upper chamber is provided with a gas output channel;

[0007] A separator is disposed in the lower chamber corresponding to the position of the first input channel. The separator is used to pre-separate the gas to be processed that enters the lower chamber through the first input channel.

[0008] The filter element is used to filter the gas that has undergone pre-separation treatment and discharge it through the gas output channel.

[0009] In one embodiment, the upper chamber is provided with a first interface and the lower chamber is provided with a second interface;

[0010] The clean filtration device further includes a differential pressure detection component. The first detection end of the differential pressure detection component is connected to the first interface and is used to detect the pressure in the upper chamber. The second detection end of the differential pressure detection component is connected to the second interface and is used to detect the pressure in the lower chamber.

[0011] In one embodiment, a baffle is provided inside the filter at a position corresponding to the second interface, and the baffle is oriented toward the second interface.

[0012] In one embodiment, the clean filtration device further includes a liquid level detection component, wherein a first detection end of the liquid level detection component is connected to the upper chamber, and a second detection end of the liquid level detection component is connected to the lower chamber;

[0013] The liquid level detection component is used to detect the internal liquid level of the filter.

[0014] In one embodiment, the upper chamber is provided with a gas-liquid output channel, which is used to connect to an external separation device;

[0015] The liquid level detection component is used to output a low liquid level alarm signal when the liquid level in the filter is not higher than a preset low liquid level value.

[0016] And / or, the liquid level detection component is used to output a high liquid level alarm signal when the liquid level in the filter is not lower than a preset high liquid level value;

[0017] Wherein, the preset low liquid level value is not lower than the height position of the gas-liquid output channel, the preset high liquid level value is not higher than the height position of the gas output channel, and the preset high liquid level value is higher than the preset low liquid level value.

[0018] In one embodiment, the clean filtration device further includes a recovery tank, and the bottom of the filter is provided with a recovery channel, through which the lower chamber is connected to the recovery tank.

[0019] In one embodiment, the filter includes a lower end cap, which is located at the bottom of the lower chamber corresponding to the position of the separator, and the recovery channel is located at the lower end cap.

[0020] In one embodiment, the lower end cap has a first connecting end and a second connecting end disposed opposite to each other, the first connecting end communicating with the second connecting end, the first connecting end being connected to the bottom of the separator, the recycling channel being disposed at the second connecting end, and the peripheral wall of the lower end cap gradually decreasing in size from the first connecting end to the second connecting end.

[0021] In one embodiment, the filter element is either a metal filter element or a non-metal filter element.

[0022] This application also proposes a hydrogen production apparatus, which includes an electrolyzer, a separation device, and a clean filtration device as described above.

[0023] The electrolytic cell is used to output the gas to be processed. The lower chamber is connected to the electrolytic cell through the first input channel, and the upper chamber is connected to the separation device through the gas output channel.

[0024] Compared with the prior art, this application has the following advantages:

[0025] The technical solution of this application reduces the adverse effects of various metallic and non-metallic solid impurities on the electrolytic chemical reaction, instrumentation, and container corrosion of the electrolytic cell by performing gas-liquid pre-separation in the filter, pre-separating the gas to be treated by the separation element of the filter, and filtering the gas after pre-separation by the filter element. This reduces the impact of impurities on the gas purification process, improves the efficiency of gas separation and purification, and reduces the cost of gas purification equipment.

[0026] Impurities can cause blockages in the filter element and flow channels, reducing airflow and increasing internal pressure. The filter element, installed within the filter, divides the filter into upper and lower chambers. The lower chamber primarily handles pre-separation and filtration of the gas to be treated, while the upper chamber discharges the pre-separated and filtered gas. Gravity helps impurities settle at the bottom of the filter, reducing accumulation on the upper part of the filter element and ensuring ample flow space in the upper chamber. This reduces the likelihood of blockage, improves control efficiency and the reliability of hydrogen production control, and prevents blockages from affecting the safe and normal operation of the equipment. It also reduces equipment damage, effectively extends the equipment's service life, and improves system stability, safety, and reliability. Furthermore, since impurities are mainly concentrated at the bottom, cleaning and replacement of the filter element are convenient. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0028] Figure 1 A schematic diagram of an embodiment of the clean filtration device provided in this application;

[0029] Figure 2 A schematic diagram of another embodiment of the clean filtration device provided in this application;

[0030] Figure 3 This is a schematic diagram of an embodiment of the hydrogen production apparatus provided in this application.

[0031] Explanation of icon numbers:

[0032] 100. Control circuit;

[0033] 200. Clean filtration device; 210. Filter; 2101. Upper chamber; 2102. Lower chamber; 2111. Filter element; 2112. Filter element mounting position; 212. Separator; 213. Baffle; 214. Lower end cap; 220. Recovery tank;

[0034] 300. Power supply; 400. Electrolytic cell; 500. Separation device; 600. Washer; 700. Cooler; 800. Circulation pump;

[0035] 410. Differential pressure detection component; 421. First liquid level detection component; 422. Second liquid level detection component.

[0036] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0037] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0038] It should be noted that if the embodiments of this application involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0039] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0040] To achieve the requirements of large-scale alkaline electrolyzers, high current density, and low energy consumption, as well as the development goals of large-scale, low-cost green hydrogen projects, the number of electrolysis chambers and the size and surface area of ​​electrodes in alkaline electrolyzers are increasing. Currently, a gas-liquid separation skid and a purification skid are generally used for gas treatment. However, after the electrolyzer has been running for a period of time, the purity is easily insufficient.

[0041] The applicant's research revealed that the gas purity did not meet requirements. Specifically, this was due to several factors: during the electrode coating, packaging, transportation, activation, and assembly processes of large-scale electrolyzers, and during the long-term operation of alkaline electrolyzers, including alkaline scouring and corrosion, and reverse current generated during start-up and shutdown, catalyst detachment from the electrodes was caused. Furthermore, the honeycomb-like porous structure of the surface catalyst coating became very fragile and easily broken after folding and vibration. Consequently, after the electrolyzer plates were assembled, external forces easily caused large-scale detachment of the surface catalyst coating, leading to impurity deposition in the electrolyzer. This impurity deposition not only affected gas purity but also the reliability and safety of the hydrogen production unit.

[0042] Reference Figures 1 to 3 This application proposes a clean filtration device and a hydrogen production device to reduce the adverse effects of various metallic and non-metallic solid impurities on the electrolytic chemical reaction of the electrolyzer, instrumentation and electrical systems, and container corrosion, optimize gas purity, and improve the reliability and safety of the hydrogen production device.

[0043] Reference Figure 1 , Figure 2 The clean filtration device 200 is used in a hydrogen production unit. The clean filtration device 200 includes a filter 210, a filter element 2111, and a separator 212. The hydrogen production process is controlled by installing check valves Z1-Z6 and regulating valves F1-F11 at the connection ports and corresponding pipelines N1-N12. The check valves prevent backflow of the medium; the regulating valves are pneumatic or electric regulating valves, controlling the flow rate of the medium by controlling the valve opening and closing; regulating valves F5 and F7 can optionally be special regulating valves, specifically V-type regulating ball valves or other valves suitable for liquids containing a large number of solid particles, which are not limited here.

[0044] Filter element 2111 is installed inside filter 210, dividing the filter 210 into an upper chamber 2101 and a lower chamber 2102. The lower chamber 2102 has a first input channel N1, and the upper chamber 2101 has a gas output channel N12. Separator 212 is positioned in the lower chamber 2102 corresponding to the first input channel N1, and is used to pre-separate the gas to be treated entering the lower chamber 2102 through the first input channel N1. Filter element 2111 is used to filter the gas after pre-separation and discharge it through the gas output channel N12.

[0045] The first input channel N1 is used to input the gas to be processed (including hydrogen and oxygen to be processed, and the gas to be processed contains water vapor, other gases, alkaline solutions, carbon compounds, metal impurities, etc.), and the filter element 2111 is used to filter the gas to be processed and output the processed gas through the gas output channel N12.

[0046] The technical solution of this application reduces the adverse effects of various metallic and non-metallic solid impurities on the electrolytic chemical reaction, instrumentation, and container corrosion of the electrolytic cell 400 by performing gas-liquid pre-separation in advance in the filter 210, pre-separating the gas to be treated by the separation element 212 of the filter 210, and filtering the gas after pre-separation by the filter element 2111. This reduces the impact of impurities on the gas purification process, improves the efficiency of gas separation and purification, and reduces the cost of gas purification equipment.

[0047] Optionally, the filter 210 is provided with a filter element mounting position 2112 for installing the filter element 2111. Due to impurity deposition, the filter element 2111 and flow channels of the filter 210 become clogged, resulting in reduced airflow and increased internal pressure difference within the filter 210. The filter element 2111, installed within the filter 210, divides the filter 210 into an upper chamber 2101 and a lower chamber 2102. The lower chamber 2102 is mainly used for gas-liquid pre-separation and filtration of the gas to be treated, while the upper chamber 2101 is used to discharge the gas that has undergone pre-separation and filtration. This allows impurities to be deposited at the bottom of the filter 210 by gravity, reducing the accumulation of impurities on the upper part of the filter element 2111 and ensuring a larger flow space in the upper chamber 2101 of the filter element 2111. This reduces the possibility of clogging, improves filtration efficiency, and extends the service life of the filter element 2111. Reducing clogging also reduces pressure loss of fluid passing through the filter element 2111, thus reducing system energy consumption. This design also prevents debris from clogging the equipment and affecting its safe and normal operation, reducing equipment damage and effectively extending its safe service life, while improving the system's stability, safety, and reliability. When filter element 2111 needs cleaning or replacement, the impurities are mainly concentrated at the bottom, making cleaning and replacement convenient.

[0048] Understandably, impurity deposition causes blockage of the filter element 2111 and flow channels in the filter 210, resulting in reduced airflow within the filter 210 and increased internal pressure differential. In one embodiment, the upper chamber 2101 is provided with a first interface P1, and the lower chamber 2102 is provided with a second interface P2. The clean filtration device 200 also includes a differential pressure detection component 410, which detects the internal pressure differential of the filter 210 in real time. Specifically, the differential pressure detection component 410 is used to detect the internal pressure differential between the upper chamber 2101 and the lower chamber 2102. The first detection end of the differential pressure detection component 410 is connected to the first interface P1 to detect the pressure in the upper chamber 2101; the second detection end of the differential pressure detection component 410 is connected to the second interface P1 to detect the pressure in the lower chamber 2102.

[0049] The differential pressure detection component 410 outputs a differential pressure detection signal based on the detected internal pressure difference between the upper chamber 2101 and the lower chamber 2102. When the clean filtration device 200 also includes a control circuit 100, the control circuit 100 is connected to the differential pressure detection component 410. The control circuit 100 is used to switch the filter 210 to a standby state by controlling the opening of the first input channel N1 and the gas output channel N12 according to the received differential pressure detection signal; or by controlling the closing of the first input channel N1 and the gas output channel N12 to stop the filter 210 from working.

[0050] Optionally, the differential pressure detection component 410 employs a differential pressure transmitter. When the filter element 2111 becomes clogged, the resistance to fluid flow increases, thereby increasing the pressure difference between the upper chamber 2101 and the lower chamber 2102. The differential pressure detection component 410 detects the internal pressure difference between the upper chamber 2101 and the lower chamber 2102 to detect the internal pressure difference of the filter 210, helping to determine whether clogging has occurred, and further assisting in taking corresponding filter element 2111 cleaning or replacement measures.

[0051] This configuration can improve control efficiency and the reliability of hydrogen production control, prevent debris from clogging the equipment and affecting its safe and normal operation, reduce equipment damage, effectively extend the safe service life of the equipment, and also improve the stability, continuity, safety and reliability of the system.

[0052] In one embodiment, a baffle 213 is provided inside the filter 210 at a position corresponding to the second interface P2, and the baffle 213 is oriented toward the second interface.

[0053] By setting baffle 213, it is possible to prevent foreign objects from entering the second interface P2 and causing damage to the differential pressure transmitter. It can also stabilize the flow of fluid and ensure that the differential pressure transmitter is not affected when performing pressure detection, thereby improving the stability and accuracy of differential pressure detection.

[0054] Optionally, in the vertical direction, the baffle 213 is installed below the second interface P2 and facing the second interface P2. The baffle 213 is L-shaped, arc-shaped or any other shape suitable for actual use, and is not limited here.

[0055] Metal particles can clog pipe openings and even enter detection components such as the level detection component and differential pressure detection component, causing the instrument to fail to accurately measure the liquid level and pressure inside the container, and even leading to system shutdown. By adjusting the positions of the first interface P1 and the second interface P2 of the filter 210, and by using the internal baffle 213 of the filter 210, impurities can be prevented from entering the differential pressure detection component and the level detection component. Ensuring that the interfaces are not clogged by metal particles improves detection reliability and safety, and reduces system shutdown.

[0056] Reference Figure 1 , Figure 2 Based on the internal pressure difference detected by the differential pressure detection component, single-loop regulation is performed via regulating valve F10. It should be noted that in actual implementation, if filter 210 cannot flow by gravity into the hydrogen separator, two pressure transmitters are installed at the first port P1 and the second port P2 respectively. It is known that when the installation height of the clean filtration device (including filter 210) is higher than that of the hydrogen and oxygen separators, the resulting liquid level difference allows the alkaline solution and other media to overcome pipeline resistance and flow by gravity into the hydrogen and oxygen separators. When the installation height of the clean filtration device (including filter 210) is not higher than that of the hydrogen and oxygen separators, the alkaline solution and other media cannot automatically flow into the separator 500. Therefore, it is necessary to perform single-loop regulation between the pressure transmitter at the first port P1 and regulating valve F10 to control the internal pressure of the alkaline filter 210, ensuring that the pressure of filter 210 is higher than the pressure of the downstream hydrogen or oxygen separator, creating a pressure difference that forces the alkaline solution to flow into the downstream separator 500.

[0057] In one embodiment, the cleanroom filtration device 200 further includes a liquid level detection component, specifically, a guided wave radar liquid level transmitter. The first detection terminal LT1 of the liquid level detection component is connected to the upper chamber 2101, and the second detection terminal LT2 is connected to the lower chamber 2102. The liquid level detection component is used to detect the internal liquid level of the filter 210. Detecting the liquid level of the filter 210 using a liquid level transmitter improves the reliability and accuracy of liquid level detection of the filter 210.

[0058] Because the filter 210 will have a certain pressure loss during operation, if the filter 210 becomes clogged, the airflow will decrease, causing the pressure difference to rise, and the liquid will not be able to pass through effectively, resulting in a drop in liquid level. Detecting whether the liquid level of the filter 210 has dropped by the liquid level detection component can further help determine whether the filter 210 has become clogged.

[0059] To reduce measurement errors, improve detection accuracy, and facilitate installation and calibration, in one embodiment, the first detection end LT1 and the second detection end LT2 of the liquid level detection component are connected to the same side of the filter 210.

[0060] Optionally, refer to Figure 1 , Figure 2 The hydrogen production unit includes a separation unit 500. The gas output channel N12 of the filter 210 is connected to the interface N11 of the separation unit 500. A check valve Z5 (or check valve Z6) and a regulating valve F10 are installed on the connecting pipeline. The control circuit 100 is connected to the regulating valve F10. The gas-liquid output channel N2 of the filter 210 is connected to the interface N8 of the separation unit 500. A check valve Z1 and a regulating valve F1 are installed on the connecting pipeline. The control circuit 100 is connected to the regulating valve F1. The gas output channel N12 mainly serves as the outlet for crude hydrogen (or crude oxygen) from the alkali filter, and the gas-liquid output channel N2 mainly serves as the outlet for alkali solution (containing a small amount of gas) from the alkali filter.

[0061] When the hydrogen production device also includes a control circuit 100, the control circuit is connected to the liquid level detection component. The control circuit 100 controls the liquid level of the filter 210 by making single-loop adjustment through the regulating valve F1 based on the internal liquid level of the filter 210 detected by the liquid level detection component.

[0062] In one embodiment, the upper chamber 2101 is provided with a gas-liquid output channel N2, which is used to connect to an external separation device 500. A liquid level detection component is used to output a low liquid level alarm signal when the liquid level in the filter 210 is not higher than a preset low liquid level value; and / or, the liquid level detection component is used to output a high liquid level alarm signal when the liquid level in the filter 210 is not lower than a preset high liquid level value.

[0063] Among them, the preset low liquid level is not lower than the height position of the gas-liquid output channel, the preset high liquid level is not higher than the height position of the gas output channel, and the preset high liquid level is higher than the preset low liquid level.

[0064] Optionally, a low liquid level value can be preset at the position of the gas-liquid output channel N2 or at any position above the gas-liquid output channel N2 and below the gas output channel N12; a high liquid level value can be preset at the position of the gas output channel N12 or at any position above the gas-liquid output channel N2 and below the gas output channel N12. The preset high liquid level value is higher than the preset low liquid level value. This is used to control the low liquid level of the filter 210 at a certain position above the gas output channel N12 of the filter 210, and to control the high liquid level of the filter 210 at a certain position below the gas output channel N12 of the filter 210, so as to avoid the liquid level being too low or too high and affecting the gas purification process.

[0065] In one embodiment, the clean filtration device 200 further includes a recovery tank 220, and the bottom of the filter 210 is provided with a recovery channel N4. The lower chamber 2102 is connected to the recovery tank 220 through the recovery channel N4.

[0066] The first channel N3 is used to input fluid into filter element 2111. When filter element 2111 is a metal filter element, it is used to input hydrogen, pure water, etc., into filter element 2111 when treating hydrogen; it is used to input oxygen, pure water, etc., into filter element 2111 when treating oxygen. The first channel N3 also provides backwash material to filter 210. When filter element 2111 is a non-metallic filter element, it is used to replace the metal filter element 2111 when blockage occurs. Besides inputting fluid, the first channel N3 is also used to output gas. When treating hydrogen, it is used to input crude hydrogen and as a venting channel; when treating oxygen, it is used to input crude oxygen and as a venting channel. The pressure difference inside filter 210 can be adjusted by using the first channel N3.

[0067] Optionally, the recovery tank 220 is provided with a second inlet N5, an outlet N7, and a second channel N6. The second inlet N5 is connected to the recovery channel N4 of the filter 210 and is used to receive the medium to be recovered from the filter 210. The second channel N6 is used for inputting or outputting gas. The second inlet N5 of the recovery tank 220 is connected to the recovery channel N4 of the filter 210. The recovery tank 220 recovers the medium to be recovered from the filter 210, such as alkaline solution, solid impurities, and impurity gases, avoiding direct discharge that would cause environmental pollution. The recovered liquid can be reused in the hydrogen production process after appropriate treatment to improve resource utilization, reduce hydrogen production costs, and reduce pollution.

[0068] To facilitate the flow of liquid and deposited impurities, allowing them to flow more smoothly to the recovery channel N4, in one embodiment, the filter 210 includes a lower end cap 214. The lower end cap 214 is located at the bottom of the lower chamber 2102, corresponding to the position of the separator 212, and the recovery channel N4 is located within the lower end cap 214. The lower end cap 214 may optionally be configured as a cone, hemispherical, or any other shape suitable for practical use.

[0069] Taking the cone-shaped lower end cap 214 as an example, in one embodiment, the lower end cap 214 has a first connecting end and a second connecting end that are arranged opposite to each other. The first connecting end is connected to the bottom of the separator 212, and the recovery channel N4 is located at the second connecting end. The peripheral wall of the lower end cap 214 gradually decreases from the first connecting end to the second connecting end.

[0070] The second inlet N5 of the recovery tank 220 is connected to the recovery channel N4 of the filter 210 to recover the medium to be recovered conveyed by the filter 210. The lower end cap 214 at the bottom of the filter 210 can promote the flow of liquid and deposited impurities. The peripheral wall of the lower end cap 214 gradually decreases from the first connection end to the second connection end, so that the lower end cap 214 can be cone-shaped or any shape suitable for actual use, so that impurities and liquid can flow more smoothly to the recovery channel N4, which is convenient for cleaning and emptying the inside of the filter 210, preventing the accumulation of residual liquid and impurities, helping to maintain cleanliness, and preventing system corrosion.

[0071] To facilitate the smooth discharge of impurities and liquids from the outlet N7 of the recovery tank 220, prevent the accumulation of residual liquids and impurities, and further prevent system corrosion, the recovery tank 220 may optionally be provided with a lower end cap 214 at its bottom, with the outlet N7 of the recovery tank 220 located at the lower end cap 214. The lower end cap 214 of the recovery tank 220 may be configured similarly to the lower end cap 214 of the filter 210, and is not limited thereto.

[0072] In one embodiment, the filter element 2111 is either a metal filter element 2111 or a non-metal filter element 2111.

[0073] The metal filter element 2111, specifically a metal wedge wire filter element 2111 (composed of a support rod and surface wires spirally wound on the axial support rod) or a metal sintered mesh filter element 2111, utilizes the surface sieving principle of the filter element 2111 to effectively improve filtration accuracy. The metal filter element 2111 has low operating costs, is suitable for backwashing, and has high metal mechanical strength, resisting not only high temperatures and corrosion from alkaline solutions but also allowing for online replacement. The metal filter element 2111 is specifically suitable for alkaline water electrolysis hydrogen production units with multiple 400 electrolyzers. Specifically, it is suitable for hydrogen production units with a large number of alkaline electrolyzers and a high content of entrained solid metal impurities with relatively large particle sizes (e.g., ≥25μm), achieving a high filtration efficiency of over 99%.

[0074] The non-metallic filter element 2111 is made of materials such as polypropylene, nylon, or polyphenylene sulfide. It is resistant to corrosion from 30% KOH solution at temperatures above a certain temperature. The non-metallic filter element 2111 utilizes deep filtration technology and can be applied to scenarios with relatively small particle sizes and high filtration accuracy requirements. For example, it achieves a filtration efficiency of over 99.99% for filtering solid impurities with a particle size ≥10μm and over 90% for filtering solid impurities with a particle size ≥5μm.

[0075] Reference Figure 1 , Figure 2 The hydrogen production process is controlled by installing check valves Z1-Z6 and regulating valves F1-F11 at the connection ports and corresponding pipelines N1-N12. The check valves prevent backflow of the medium; the regulating valves are pneumatic or electric, controlling the flow rate of the medium by adjusting the valve opening and closing; regulating valves F5 and F7 can optionally be special regulating valves, such as V-type ball valves suitable for liquids containing a large number of solid particles, and are not limited here.

[0076] Specifically, the level detection component has a level transmitter port. This level detection component serves as the first level detection component 421. One end of the first level detection component 421 (first detection end LT1) is connected to the upper chamber 2101, and the other end (second detection end LT2) is connected to the lower chamber 2102. The control circuit 100 is connected to this level detection component. The differential pressure detection component 410 has a differential pressure transmitter port. One end of the differential pressure detection component 410 is connected to the first interface P1 located in the upper chamber 2101, and the other end is connected to the second interface P2 located in the lower chamber 2102. The control circuit 100 is connected to the differential pressure detection component.

[0077] The gas output channel N12 of filter 210 is connected to the interface N11 of the separation device 500 of the hydrogen production unit via a pipeline. The pipeline is equipped with a check valve Z5 (or check valve Z6) and a regulating valve F10, wherein the control circuit 100 is connected to the regulating valve F10. The gas-liquid output channel N2 of filter 210 is connected to the interface N8 of the separation device 500 via a pipeline. The pipeline is equipped with a check valve Z1 and a regulating valve F1, wherein the control circuit 100 is connected to the regulating valve F1. The first input channel N1 is connected to the electrolyzer 400 of the hydrogen production unit for receiving the gas to be treated (hydrogen or oxygen to be treated) containing an alkaline mixture from the electrolyzer 400. The pipeline is equipped with a regulating valve F2 and a check valve Z2, wherein the control circuit 100 is connected to the regulating valve F2.

[0078] The recovery channel N4 of filter 210 is connected to the second inlet N5 of recovery tank 220 for conveying the medium to be recovered to recovery tank 220. A special regulating valve F5 and a check valve Z3 are installed on the connecting pipeline between the two. Control circuit 100 is connected to the special regulating valve F5. Recovery tank 220 has a second channel N6, which is equipped with regulating valve F6 and check valve Z4. Control circuit 100 is connected to regulating valve F6.

[0079] The recovery tank 220 is equipped with another liquid level detection component, which serves as the second liquid level detection component. The third detection terminal LT3 and the fourth detection terminal LT4 of the second liquid level detection component are connected to interfaces on the recovery tank 220, respectively. The control circuit 100 is connected to this liquid level detection component. Specifically, the third detection terminal LT3 is connected above the fourth detection terminal LT4, and the fourth detection terminal LT4 is connected to an interface located near the discharge port N7 to ensure that the interface is not blocked by metal debris particles. This improves detection reliability and safety and reduces system shutdowns. The second liquid level detection component is used to detect the liquid level inside the recovery tank 220. Its specific implementation is the same as that of the first liquid level detection component 421, and will not be described again here.

[0080] A special regulating valve F7 is provided on the discharge port N7 of the recovery tank 220, and the control circuit 100 is connected to the special regulating valve F7. The separation device 500 is connected to the scrubber 600 through the output port F9 and to the cooler 700 through the connection port N10, so as to cool the alkaline solution conveyed by the separation device 500 through the cooler 700.

[0081] Because when filter element 2111 is a metal filter element 2111, the first channel N3 is used to input hydrogen (or oxygen), pure water, etc., into filter element 2111; when filter element 2111 is a non-metallic filter element 2111, the first channel N3 is used not only for inputting fluid but also for outputting gas and serving as a venting channel. Therefore, when the filter element type is different, apart from the valve assembly installed on the first channel N3, the valve assemblies installed on other interfaces and connecting pipes are basically the same. Specifically, refer to... Figure 1 When the filter element 2111 is a metal filter element 2111, the first channel N3 is equipped with regulating valves F3 and F4, and the control circuit 100 is connected to regulating valves F3 and F4; refer to Figure 2 When the filter element 2111 is a non-metallic filter element 2111, the first channel N3 is equipped with a regulating valve F3 and a check valve Z4, and the control circuit 100 is connected to the regulating valve F3 and the check valve Z4.

[0082] When used in hydrogen production units with a large number of alkaline electrolyzers or where filtration accuracy requirements are not high, the filter element type 2111 is metal; when used in applications requiring high filtration accuracy, the filter element type 2111 is non-metallic.

[0083] It should be noted that when the hydrogen production unit includes multiple clean filtration devices 200, the filter element type of the filter 210 of each clean filtration device 200 can be the same or different. Specifically, depending on the application scenario and usage requirements, all filters 210 of the hydrogen production unit can be set to use metal filter elements 2111; or, all filters 210 of the hydrogen production unit can be set to use non-metal filter elements 2111; or, when the number of electrolyzers 400 is small, the accuracy requirements are uncertain or not high, some filters 210 of the hydrogen production unit can be set to use metal filter elements 2111, and other filters 210 can be set to use non-metal filter elements 2111.

[0084] The control circuit 100 is connected to the differential pressure detection component 410 and is used to control the first input channel N1 and the gas output channel N12 of the filter 210 to open when the internal differential pressure is not greater than the preset first differential pressure, so that the filter 210 switches to the working state; the control circuit is also connected to the aforementioned first liquid level detection component 421 and is used to control the first input channel N1 and the gas output channel N12 of the filter 210 to close when the internal differential pressure is not less than the preset second differential pressure and the liquid level is not higher than the preset first liquid level value, so that the filter 210 switches to the standby state.

[0085] In one embodiment, when the filter element type of filter element 2111 is a metal filter element 2111:

[0086] The control circuit 100 is used to control the opening of the recovery channel N4 of the filter 210 in standby mode; the control circuit 100 is also used to control the opening of the first channel N3 of the filter 210 in standby mode at preset time intervals, and to control the input of fluid with a first target pressure to the filter element 2111 after each opening of the first channel N3, until the internal pressure difference of the filter 210 in standby mode is not greater than the preset first pressure difference when the recovery channel N4 of the filter 210 in standby mode is closed and fluid with a second target pressure is input to the filter element 2111 through the first channel N3. When the recovery channel N4 of the filter 210 in standby mode is closed and fluid with a second target pressure is input to the filter element 2111 through the first channel N3, if the internal pressure difference of the filter 210 in standby mode is not greater than the preset first pressure difference, then it is determined that the backwashing treatment of the filter 210 in standby mode is completed.

[0087] It should be noted that when the recovery channel N4 of the filter 210 in standby state is closed and fluid with the second target pressure is input to the filter element 2111 through the first channel N3, if the internal pressure difference of the filter 210 in standby state is still greater than the preset first pressure difference, the steps of controlling the first channel N3 of the filter 210 in standby state to open at preset time intervals and controlling the fluid with the first target pressure to be input to the filter element 2111 after each opening of the first channel N3 are repeated.

[0088] Specifically, the first channel N3 of the filter 210 in standby mode can be opened according to a preset time interval, and after each opening of the first channel N3, fluid with a first target pressure can be input to the filter element 2111. After repeating this a set number of times, the recovery channel N4 of the filter 210 in standby mode can be closed. When fluid with a second target pressure is input to the filter element 2111, the internal pressure difference of the filter 210 is obtained to determine whether the backwashing process of the filter 210 in standby mode is completed; or, the process of controlling the filter 210 in standby mode according to the preset time interval can be repeated. The process involves opening channel N3 and controlling the input of fluid at a first target pressure to filter element 2111 after each opening of channel N3, until a significant change occurs in the internal pressure difference or liquid level of filter 210. At this point, the cycle stops, and the recovery channel N4 of filter 210 in standby mode is closed. When fluid at a second target pressure is input to filter element 2111, the backwashing process of filter 210 in standby mode is determined based on the obtained internal pressure difference. The specific settings can be adjusted according to actual conditions and are not limited here.

[0089] In the embodiments of this application, the first target pressure is greater than the second target pressure, and the second target pressure is within the operating pressure range of the hydrogen production device. Optionally, the first target pressure is determined based on the general pressure that can disperse impurities, and the first target pressure is not less than the maximum pressure that the filter 210 can withstand; the second target pressure is set according to the operating pressure range of the hydrogen production device.

[0090] When the filter element type 2111 is a metal filter element 2111, the fluid used for backwashing is pure water, hydrogen, or oxygen. All backwashing fluids originate from within the hydrogen production unit, eliminating the need for additional equipment. The pure water comes from the demineralized water supplied to the electrolyzer 400 within the hydrogen production unit. When treating hydrogen, the input hydrogen can be purified hydrogen or crude hydrogen obtained after gas-liquid separation. When treating oxygen, the input oxygen can be purified oxygen or crude oxygen obtained after gas-liquid separation.

[0091] Taking the use of pure water for backwashing as an example, the pure water comes from the pure water preparation system that supplies water to the electrolyzer 400. When the first target pressure is 3 MPa, the second target pressure is 1.8 MPa, and the general water supply pressure is 0.4 MPa, the pure water enters the filter 210 from the first channel N3. The control circuit 100 controls the opening of the regulating valve F3 and the special regulating valve F5. The control circuit 100 controls the pressure boosting valve F4 to increase the pure water pressure from 0.4 MPa to above 3 MPa, and opens the regulating valve F3 at preset time intervals to perform oscillating backwashing on the filter element 2111, so as to impact and detach the filter cake outside the filter element 2111.

[0092] The recovery tank 220 is equipped with a second liquid level detection component 422. The third detection end LT3 and the fourth detection end LT4 of the second liquid level detection component 422 are respectively connected to the interface on the recovery tank 220. During backwashing, the values ​​of the third detection end LT3 and the fourth detection end LT4 should be monitored to prevent the tank from becoming completely filled with liquid. After a certain number of backwashing cycles, pure water is used for circulation. Specifically, after a set number of backwashing cycles, the recovery channel N4 of the filter 210 in standby mode is closed. When pure water at 1.8 MPa is input to its filter element 2111, if the differential pressure detection component 410 detects that the internal differential pressure of the filter 210 is not greater than the first preset pressure, that is, the differential pressure values ​​before and after the first interface P1 and the second interface P2 return to normal, then the backwashing process of the filter 210 in standby mode is determined to be complete.

[0093] During the backwashing of the standby filter 210, the recovery channel N4 of the filter 210 remains connected to the second inlet N5 of the recovery tank 220. After the backwashing of the standby filter 210 is completed, the recovery tank 220 connected to the standby filter 210 will be filled with alkaline solution, solid metal impurities, and hydrogen (or oxygen). The control circuit 100 controls the regulating valve F6 to open, so that the residual hydrogen (or oxygen) in the recovery tank 220 is vented through the second channel N6 of the recovery tank 220 to the vent pipe in the hydrogen production unit. After venting is completed, the control circuit 100 controls the special regulating valve F7 to open, so that the alkaline solution and solid metal impurities are discharged through the outlet N7 of the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 detects whether the tank is empty. Specifically, when the detected liquid level in the tank is not higher than the preset venting liquid level, it is determined that the tank is empty, and the control circuit 100 controls the regulating valve F6 and the special regulating valve F7 to close.

[0094] In another embodiment, when the filter element 2111 is a non-metallic filter element 2111, when it is determined that the filter element 2111 is clogged, the filter element 2111 in the standby filter 210 needs to be replaced.

[0095] The control circuit 100 is used to control the opening of the first channel N3 of the filter 210 in standby mode to discharge gas from the filter 210 in standby mode. The control circuit 100 is also used to control the opening of the recovery channel N4 of the filter 210 in standby mode, and when the liquid level in the filter 210 reaches a preset emptying level, based on the received feedback signal after the replacement of the filter element 2111, control the input of fluid through the first channel N3 to the filter 210 in standby mode. This is used to input fluid through the first channel N3 to the filter 210 in standby mode after confirming that the filter element 2111 has been replaced, thus completing the anti-clogging treatment for the filter 210 in standby mode.

[0096] The control circuit 100 controls the opening of the regulating valve F3 to vent the residual hydrogen (or oxygen) in the filter 210 to the hydrogen vent pipe (or oxygen vent pipe) of the hydrogen production unit. Then, the regulating valve F5 is opened to discharge the residual alkali solution and solid metal impurities to the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 is used to detect whether the tank is empty. Specifically, the tank is considered empty when the detected liquid level in the pipe is not higher than the preset emptying liquid level. After confirming that the tank is empty, the container flange fasteners of the alkali filter 210 are removed, the container is opened, and the non-metallic filter element 2111 inside the container is replaced. After the filter element 2111 is replaced, a feedback signal can be sent by locking the flange or pressing the button. The control circuit 100 then uses pure water from the hydrogen production unit based on the feedback signal and inputs pure water into the filter 210 in standby mode through the first channel N3 to clean the inside of the filter 210 in standby mode.

[0097] When performing anti-clogging treatment on the standby filter 210, the recovery channel N4 of the filter 210 remains connected to the second inlet N5 of the recovery tank 220. After the filter element 2111 is replaced and the inside of the standby filter 210 is cleaned, the recovery tank 220 connected to the standby filter 210 will be filled with alkaline solution, solid metal impurities, and hydrogen (or oxygen). The control circuit 100 controls the regulating valve F6 to open, so that the residual hydrogen (or oxygen) in the recovery tank 220 is vented through the second channel N6 of the recovery tank 220 to the vent pipe in the hydrogen production unit. After venting is completed, the control circuit 100 controls the special regulating valve F7 to open, so that the alkaline solution and solid metal impurities are discharged through the outlet N7 of the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 detects whether the tank is empty. Specifically, when the detected liquid level in the tank is not greater than the preset emptying liquid level, it is determined that the tank is empty, and the control circuit 100 controls the regulating valve F6 and the special regulating valve F7 to close.

[0098] This application also proposes a hydrogen production apparatus, which includes an electrolyzer 400, a separation device 500, and a clean filtration device 200 as described above. The electrolyzer 400 is used to output the gas to be processed, the lower chamber 2102 is connected to the electrolyzer 400 through a first input channel, and the upper chamber 2101 is connected to the separation device 500 through a gas output channel.

[0099] Specifically, a clean filtration device 200, a separation device 500, a scrubber 600, a cooler 700, and a circulating pump 800 can be installed on the hydrogen side and the oxygen side respectively, and are used to process the hydrogen and oxygen to be processed respectively.

[0100] When used to process hydrogen, filter 210 effectively removes impurities such as water vapor, alkali solution, oxygen, and hydrocarbons from the hydrogen. Similarly, when used to process oxygen, filter 210 effectively removes impurities such as water vapor, alkali solution, hydrogen, and hydrocarbons from the oxygen. The use of filter 210 effectively improves gas purity and reduces hydrogen production costs. In the embodiments of this application, by employing a clean filtration device 200 including filter 210, replacing equipment such as the basket filter 210 on the alkali solution pipeline within the separation skid of related technologies, equipment costs can be effectively reduced.

[0101] The clean filtration device 200 includes at least a filter 210, a recovery tank 220, instruments, automatic regulating valves, etc., to achieve automated filtration of alkaline solution, automated backwashing of filter element 2111, automated recovery of waste alkaline solution, metal impurities and other media, and to ensure continuous and stable operation of the system.

[0102] Optionally, the hydrogen production device includes, but is not limited to, a control circuit 100, a power supply 300, a scrubber 600, a cooler 700, and a circulation pump 800.

[0103] Specifically, the control circuit 100 is connected to the power supply 300, the electrolytic cell 400, and the clean filtration device 200, respectively. The control circuit 100 outputs analog signals to the power supply 300, which supplies power to the electrolytic cell 400. The gas to be treated (hydrogen and oxygen) generated by the electrolytic cell 400 is sent to the clean filtration device 200. The filter element 2111 of the filter 210 filters out the tiny particles in the gas to be treated. After preliminary purification, the treated gas is sent to the separation device 500. The alkaline solution in the separation device 500 is cooled by the cooler 700. The separation device 500 separates the gas to remove the alkaline solution. The gas is then sent to the scrubber 600, where residual alkaline solution and water vapor are removed to obtain a purer gas (hydrogen or oxygen). The scrubber 600 then sends the gas to the next process equipment to complete the subsequent processing and storage of the gas.

[0104] The system includes at least one electrolytic cell 400, specifically an alkaline electrolytic cell that uses alkaline solution as the electrolyte and produces hydrogen and oxygen upon energization. A power supply 300 provides current and voltage to the electrolytic cell 400. A scrubber 600, acting as a pressure vessel, uses pure water to wash and cool the hydrogen (or oxygen), replenishing the water consumed by the electrolytic cell 400. A clean filtration device 200 includes a filter 210 and a recovery tank 220. The filter 210, as a filtration device, is a pressure vessel equipped with a specially designed filter element 2111 and is used to hold materials. The recovery tank 220 recovers the materials, such as the medium to be recovered, conveyed by the filter 210 and discharges waste alkaline solution, solid particles, hydrogen, and oxygen. A separation device 500 can specifically be a pressure vessel that separates hydrogen (or oxygen) from the alkaline solution by gravity. A cooler 700 is specifically a heat exchanger that uses low-temperature cooling water to cool the alkaline solution. The circulating pump 800, as the power equipment, can be a canned pump, used to pump the circulating alkaline solution back to each electrolytic cell 400.

[0105] The control circuit 100 includes a PLC or DCS controller, a programmable logic controller, and is used to process valve and instrument signals. Optionally, the control circuit 100 includes a control circuit 100, a voltage and current detection circuit (or a power analysis circuit), a comparison circuit, a calculation circuit, etc. The control circuit 100 mainly refers to the control circuit 100, which is connected to the electrolytic cell 400. It is used to detect the input voltage, current, and other detection signals of the working circuit of the electrolytic cell 400 through the voltage and current detection circuit, and calculate the input power of the electrolytic cell 400 based on the detection signals (or directly detect the input power of the electrolytic cell 400 through the power analysis circuit). The comparison circuit and the calculation circuit compare the detected input power, liquid level, pressure difference, etc. with historical detection values ​​or preset detection values ​​to determine whether the input power of the electrolytic cell 400, the liquid level of the filter 210, the internal pressure difference, etc. have changed. The control circuit 100 is also used to open or close the corresponding interfaces and pipeline channels by controlling the opening or closing of the regulating valves and other components on the corresponding interfaces and pipelines.

[0106] The beneficial effects of the hydrogen production device provided in this application are the same as those of the clean filtration device 200 provided in the above embodiments, and its specific implementation scheme is the same as that disclosed in the above embodiments, so it will not be repeated here.

[0107] Reference Figure 3 The specific implementation process of the hydrogen production device in this application is as follows:

[0108] Determine the relevant parameters of the clean filtration device 200: After determining the operating parameters of the electrolytic cell 400, determine the number of clean filtration devices 200 and the parameters of the filter 210 based on the operating parameters of the electrolytic cell 400. The operating parameters of the electrolytic cell 400 include at least one of the following: number of electrolytic cells 400, impurity particle size, and impurity filtration efficiency. The parameters of the filter 210 include at least one of the following: filter element type, number of filter elements 2111, filter 210 size, filter 210 liquid collection volume, and filter 210 lower end cap 214. Specifically, determine the selected filter element type based on the operating parameters of the electrolytic cell 400. Taking the metal filter element 2111 as an example, determine the absolute filtration accuracy of the wedge wire filter element 2111 (e.g., 25μm or any value suitable for practical use) based on the size of the solid metal impurities collected at the outlet during the alkaline electrolytic cell test, to block most impurities (e.g., 95% of harmful metal impurity particles). Taking the non-metallic filter element 2111 as an example, the absolute filtration accuracy of the non-metallic filter element 2111 is determined based on the size of the solid metal impurities collected at the outlet during the alkaline electrolysis cell test (such as 10μm or any value suitable for actual use) to block the vast majority of harmful metal impurity particles.

[0109] Based on the alkaline solution flow rate and viscosity, solid metal particle size, the content of solid metal impurities in the liquid alkali, and the operating temperature, determine the number, model, and size of the selected filter elements 2111. Arrange the filter elements 2111 according to their quantity, and further determine the diameter and other dimensions of the alkaline solution filter 210.

[0110] To facilitate the disassembly of filter element 2111, a pair of container flanges or manholes are designed in the alkali filter 210. The lower end cap 214 of the alkali filter 210 adopts a conical end cap, and the angle of the conical section of the lower end cap 214 is set to be greater than the angle of repose of solid metal particles determined by experiments and tests. Each filter element 2111 is provided with a dedicated backwashing conduit to facilitate backwashing. The interior of the filter 210 container is polished, and the roughness is limited to less than Ra0.8μm to reduce the coefficient of friction and facilitate the flow of the medium within the container.

[0111] The dimensions of the recovery tank 220 are determined based on the liquid collection volume of the filter 210. For example, the dimensions of the recovery tank 220 can be determined to be 1.2 to 1.5 times the volume of the portion from the filter element installation position 2112 to the lower end cap 214, to ensure that the recovery tank 220 can recover the liquid discharged from the alkaline filter 210 when the filter 210 is drained. The lower end cap 214 of the recovery tank 220 can also be a conical end cap. The angle of the conical section of the lower end cap 214 of the recovery tank 220 must be greater than the angle of repose of the solid metal particles as determined by experiments and tests. The interior of the recovery tank 220 is polished, and the roughness is limited to less than Ra0.8μm to reduce the coefficient of friction and facilitate the discharge of liquid and impurities.

[0112] Control the operation of the clean filter device 200:

[0113] Because the impurities in filter 210 include not only impurities brought by the gas to be processed during the operation of the hydrogen production unit, but also impurities in filter 210 itself, it is necessary to control the working device before starting the machine. That is, it is necessary to control the first input port of the working device to connect with the electrolysis cell 400 and control the output port of the working device to open, so as to avoid the impurities in filter 210 itself causing clean blockage and affecting the gas purity. Taking the treatment of hydrogen as an example, the hydrogen production unit includes a first clean filtration device and a second clean filtration device. The first clean filtration device includes a first filter, and the second clean filtration device includes a second filter. The following explanation uses the first filter as the working device and the second filter as the backup device: Before starting the hydrogen production unit, the working device is switched into the alkaline solution circulation pipeline. Specifically, the regulating valves F1, F2, and F10 of the first filter are opened, and the valves F3, F5, F6, F7, F8, F9, and F11 of the first filter are closed. Hydrogen and alkaline solution containing metal solids enter the first filter through the first input channel N1. The first input channel N1 is equipped with an inlet separator 212 to settle larger metal solid particles to the bottom. The remaining hydrogen and alkaline solution containing metal solids flow from the outside of the filter element 2111 to the inside for filtration and separation. After filtration and separation, the clean alkaline solution (carrying a small amount of hydrogen) flows out from the gas-liquid outlet N2 of the first filter, and most of the crude hydrogen (carrying alkaline droplets) flows out from the gas outlet N12 of the first filter.

[0114] Taking the differential pressure detection component 410, such as the differential pressure transmitter, as an example with an initial differential pressure setting of 10 kPa, when the differential pressure inside the first filter is detected to be higher than the preset second differential pressure (such as the set value of 0.1 MPa), and the first level transmitter detects that the liquid level in the first filter is gradually decreasing, it is determined that a large filter cake has been formed on the filter element 2111 inside the first filter, and the effective filtration area is blocked, thus confirming that the first filter is blocked.

[0115] When the first filter becomes clogged, the regulating valves F1, F2, and F10 of the second filter are opened. When the liquid level of the second filter is stable within the preset liquid level range (the liquid level is not greater than the preset high liquid level value and not less than the preset low liquid level value), the regulating valves F1, F2, and F10 of the first filter are gradually closed, and the second filter is used as the working device. The alkali solution is then cut into the circulation pipeline through the second filter for filtration and separation.

[0116] Control the first filter to switch to standby mode by stopping operation or other means, and perform anti-clogging treatment on the first filter:

[0117] When the filter element type of filter element 2111 is metal filter element 2111, taking the use of pure water for backwashing as an example, the pure water comes from the pure water preparation system that supplies water to the electrolyzer 400. When the first target pressure is 3 MPa, the second target pressure is 1.8 MPa, and the general water supply pressure is 0.4 MPa, the pure water enters the filter 210 from the first channel N3. The control circuit 100 controls the opening of the regulating valve F3 and the special regulating valve F5 of the first filter. The control circuit 100 controls the pressure boosting valve F4 of the first filter to increase the pure water pressure from 0.4 MPa to above 3 MPa, and opens the regulating valve F3 at preset time intervals to perform oscillating backwashing on the filter element 2111, so as to impact and detach the filter cake outside the filter element 2111.

[0118] After the set number of backwash cycles, the recovery channel N4 of the first filter is closed. When pure water at 1.8 MPa is input to its filter element 2111, if the differential pressure detection component 410 detects that the internal differential pressure of the first filter is not greater than the first preset pressure, that is, when the differential pressure values ​​before and after the first interface P1 and the second interface P2 return to normal, the backwashing process of the first filter is determined to be completed.

[0119] During the backwashing of the first filter, the recovery channel N4 of the first filter remains connected to the second inlet N5 of the recovery tank 220. After the backwashing of the first filter is completed, the recovery tank 220 connected to the first filter will be filled with alkaline solution, solid metal impurities, and hydrogen. The control circuit 100 controls the regulating valve F6 to open, so that the residual hydrogen in the recovery tank 220 is vented through the second channel N6 of the recovery tank 220 to the vent pipe in the hydrogen production unit. After venting, the control circuit 100 controls the special regulating valve F7 to open, so that the alkaline solution and solid metal impurities are discharged through the outlet N7 of the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 detects whether the tank is empty. Specifically, when the detected liquid level in the tank is not greater than the preset emptying liquid level, it is determined that the tank is empty, and the control circuit 100 controls the regulating valve F6 and the special regulating valve F7 to close.

[0120] When the filter element 2111 is a non-metallic filter element 2111, the control circuit 100 controls the regulating valve F3 to open, releasing the residual hydrogen in the first filter to the hydrogen vent pipe of the hydrogen production unit. Then, the regulating valve F5 of the first filter is opened to discharge the residual alkaline solution and solid metal impurities to the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 is used to detect whether the tank is empty. Specifically, when the detected liquid level in the pipe is not greater than the preset emptying liquid level, it is determined that the tank is empty. After confirming that the tank is empty, the container flange fasteners of the first filter are removed, the container is opened, and the non-metallic filter element 2111 inside the container is replaced. After the filter element 2111 is replaced, a feedback signal can be generated by locking the flange or pressing the button. The control circuit 100 then uses pure water from the hydrogen production unit based on the feedback signal and inputs pure water into the first filter through the first channel N3 to clean the inside of the first filter.

[0121] During the replacement and anti-clogging treatment of the first filter, the recovery channel N4 of filter 210 remains connected to the second inlet N5 of the recovery tank 220. After the filter element 2111 is replaced and the inside of the filter 210 in standby state is cleaned, the recovery tank 220 connected to the first filter will be filled with alkaline solution, solid metal impurities, and hydrogen. The control circuit 100 controls the regulating valve F6 to open, so that the residual hydrogen in the recovery tank 220 is vented through the second channel N6 of the recovery tank 220 to the vent pipe in the hydrogen production unit. After venting, the control circuit 100 controls the special regulating valve F7 to open, so that the alkaline solution and solid metal impurities are discharged through the outlet N7 of the recovery tank 220. The third detection terminal LT3 / fourth detection terminal LT4 of the second liquid level detection component 422 detects whether the tank is empty. Specifically, when the detected liquid level in the tank is not greater than the preset emptying liquid level, it is determined that the tank is empty, and the control circuit 100 controls the regulating valve F6 and the special regulating valve F7 to close.

[0122] For specific implementation methods for treating oxygen, please refer to the aforementioned embodiments for treating hydrogen, which will not be repeated here.

[0123] The above are merely exemplary embodiments of this application and do not limit the patent scope of this application. Any equivalent structural transformations made based on the technical concept of this application and the contents of the specification and drawings of this application, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this application.

[0124] The above description is merely an exemplary embodiment of this application and does not limit the patent scope of this application. Any equivalent structural transformations made based on the technical concept of this application and the contents of the specification and drawings of this application, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this application.

Claims

1. A clean filtration device, applied in a hydrogen production unit, characterized in that, The clean filtration device includes: Filter; A filter element is installed inside the filter and is divided into an upper chamber and a lower chamber inside the filter; the lower chamber is provided with a first input channel and the upper chamber is provided with a gas output channel; A separator is disposed in the lower chamber corresponding to the position of the first input channel. The separator is used to pre-separate the gas to be processed that enters the lower chamber through the first input channel. The filter element is used to filter the gas that has undergone pre-separation treatment and discharge it through the gas output channel.

2. The clean filtration device as described in claim 1, characterized in that, The upper chamber is provided with a first interface, and the lower chamber is provided with a second interface; The clean filtration device further includes a differential pressure detection component. The first detection end of the differential pressure detection component is connected to the first interface and is used to detect the pressure in the upper chamber. The second detection end of the differential pressure detection component is connected to the second interface and is used to detect the pressure in the lower chamber.

3. The clean filtration device as described in claim 2, characterized in that, The filter has a baffle at the position corresponding to the second interface, and the baffle is oriented toward the second interface.

4. The clean filtration device as described in claim 1, characterized in that, The clean filtration device further includes a liquid level detection component, wherein the first detection end of the liquid level detection component is connected to the upper chamber, and the second detection end of the liquid level detection component is connected to the lower chamber; The liquid level detection component is used to detect the internal liquid level of the filter.

5. The clean filtration device as described in claim 4, characterized in that, The upper chamber is provided with a gas-liquid output channel, which is used to connect to an external separation device; The liquid level detection component is used to output a low liquid level alarm signal when the liquid level in the filter is not higher than a preset low liquid level value. And / or, the liquid level detection component is used to output a high liquid level alarm signal when the liquid level in the filter is not lower than a preset high liquid level value; Wherein, the preset low liquid level value is not lower than the height position of the gas-liquid output channel, the preset high liquid level value is not higher than the height position of the gas output channel, and the preset high liquid level value is higher than the preset low liquid level value.

6. The clean filtration device as described in claim 1, characterized in that, The clean filtration device also includes a recovery tank, and the bottom of the filter is provided with a recovery channel. The lower chamber is connected to the recovery tank through the recovery channel.

7. The clean filtration device as described in claim 6, characterized in that, The filter includes a lower end cap, which is located at the bottom of the lower chamber corresponding to the position of the separator, and the recovery channel is located on the lower end cap.

8. The clean filtration device as described in claim 7, characterized in that, The lower end cap has a first connecting end and a second connecting end that are arranged opposite to each other. The first connecting end communicates with the second connecting end. The first connecting end is connected to the bottom of the separator. The recycling channel is located at the second connecting end. The peripheral wall of the lower end cap gradually decreases from the first connecting end to the second connecting end.

9. The clean filtration device according to any one of claims 1-8, characterized in that, The filter element can be either a metal filter element or a non-metal filter element.

10. A hydrogen production apparatus, characterized in that, Includes an electrolytic cell, a separation device, and a clean filtration device as described in any one of claims 1-9; The electrolytic cell is used to output the gas to be processed. The lower chamber is connected to the electrolytic cell through the first input channel, and the upper chamber is connected to the separation device through the gas output channel.

Images