Energy-saving and environment-friendly SBS modified asphalt production stirring device

By using a dual-motor drive system and a specially designed mixing device, the problem of dead zones in the traditional SBS modified asphalt production has been solved, achieving more efficient mixing uniformity and production efficiency.

CN223490784UActive Publication Date: 2025-10-31LINYI YUQUAN ASPHALT CO LTD
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Patent Information

Application Number
CN202423016750.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-31
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Traditional SBS modified asphalt production mixing equipment has dead zones in the mixing process, which affects the uniformity of mixing and leads to low production efficiency.

Method used

The system employs a dual-motor drive system to control the movement of the auger, rotating shaft, and stirring plate separately. The design of the stirring plate and auger ensures uniform mixing of raw materials in the center and outer sides of the mixing tank, avoiding dead zones.

Benefits of technology

It improves the efficiency of the mixing process and the uniformity of mixing, thereby enhancing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving and environment-friendly SBS modified asphalt production stirring device which is characterized in that the upper surface of a stirring tank is in threaded connection with a sealing plate, the lower surface of the sealing plate is fixedly connected with a protective arc plate, the upper surface of the sealing plate is fixedly connected with a motor A, and the output end of the motor A is fixedly connected with an auger; a motor B is fixedly connected to the lower surface of the stirring tank, a rotating shaft is fixedly connected to the output end of the motor B, a bottom plate is fixedly connected to the end, away from the motor B, of the rotating shaft, a stirring plate is fixedly connected to the upper surface of the bottom plate, and a top plate is fixedly connected to the upper surface of the stirring plate; by means of the device, it can be ensured that raw materials in the center of the interior of the stirring tank are mixed with raw materials on the outer side of the stirring tank, dead angles are avoided, the mixing uniformity is improved, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of asphalt production technology, and in particular to an energy-saving and environmentally friendly mixing device for SBS modified asphalt production. Background Technology

[0002] SBS (styrene-butadiene-styrene) modified asphalt, due to its excellent comprehensive properties such as improved rutting resistance, crack resistance, and durability, has become the main type of modified asphalt used in road engineering. However, traditional SBS modified asphalt production mixing devices may have mixing dead zones, affecting the uniformity of mixing. For example, Chinese patent disclosure "An Asphalt Production Mixing Device" (application number: 202322699402.2) describes a mixing drum filled with asphalt. The rotating disc drives the mounting columns to rotate, and the asphalt around the mounting columns moves upward with the rotation of the disc. The upward-moving asphalt is constrained by the baffle and moves through the protrusions between adjacent columns to the outside of the guide cylinder. It then falls due to gravity and moves upward again through the gaps between the mounting columns with the screw rod, thus circulating and improving mixing efficiency. However, mixing dead zones may still exist at the edges and bottom of the mixing drum, which may affect the mixing quality. Utility Model Content

[0003] The purpose of this invention is to solve at least one of the technical problems existing in the prior art, and to provide an energy-saving and environmentally friendly SBS modified asphalt production mixing device. By setting up a dual-motor drive (motor A and motor B) to control the movement of the auger, rotating shaft and mixing plate respectively, the mixing process is made more efficient, ensuring that the raw materials inside the mixing tank are mixed with the outer side, avoiding dead corners, improving the uniformity of mixing, and thus improving production efficiency.

[0004] This utility model also provides an energy-saving and environmentally friendly SBS modified asphalt production mixing device, comprising: a mixing tank, a sealing plate threadedly connected to the upper surface of the mixing tank, a protective arc plate fixedly connected to the lower surface of the sealing plate, a motor A fixedly connected to the upper surface of the sealing plate, an auger fixedly connected to the output end of the motor A, a motor B fixedly connected to the lower surface of the mixing tank, a rotating shaft fixedly connected to the output end of the motor B, a base plate fixedly connected to the end of the rotating shaft away from the motor B, a mixing plate fixedly connected to the upper surface of the base plate, a top plate fixedly connected to the upper surface of the mixing plate, an input pipe fixedly connected to the front surface of the mixing tank, and an output pipe fixedly connected to the front surface of the mixing tank. Through the above device, the raw materials inside the mixing tank are ensured to mix with the outer edges, avoiding dead zones, improving the uniformity of mixing, and thus improving production efficiency.

[0005] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided, wherein a support column is fixedly connected to the lower surface of the mixing tank, and an anti-slip pad is fixedly connected to the lower end of the support column. The above device helps to ensure the stability of the device.

[0006] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided, wherein the top plate is annular and the auger passes through the center of the top plate. The above device helps to ensure the stability of the mixing plate during installation and operation.

[0007] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided, wherein the rotating shaft passes through the lower surface of the mixing tank, and the upper end of the rotating shaft is fixedly connected to the lower surface of the base plate. The above device is beneficial for power transmission.

[0008] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided, wherein the input pipe and the output pipe are both connected to the mixing tank, and valves are provided on the side surfaces of the input pipe and the output pipe. The above device is beneficial to control the inflow and outflow.

[0009] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided, wherein the auger passes through the sealing plate and the protective arc plate and is located in the center of the mixing tank. The above device helps to ensure the efficiency of mixing.

[0010] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided with a limiting groove on the inner side wall of the mixing tank, and the side surfaces of the bottom plate and the top plate are located inside the limiting groove. The above device helps to ensure the stability of the rotation of the mixing plate.

[0011] According to the present invention, an energy-saving and environmentally friendly SBS modified asphalt production mixing device is provided with guide holes on the surface of the mixing plate. Through the above device, it is beneficial to guide the material to form a more uniform and orderly flow during the mixing process.

[0012] Beneficial effects

[0013] 1. Compared with existing technologies, this energy-saving and environmentally friendly SBS modified asphalt production mixing device, by setting up dual motor drives (motor A and motor B) to control the movement of the auger, rotating shaft and mixing plate respectively, makes the mixing process more efficient, ensures that the raw materials in the center and outside of the mixing tank are mixed, avoids dead corners, and helps to improve production efficiency.

[0014] 2. Compared with existing technologies, this energy-saving and environmentally friendly SBS modified asphalt production mixing device uses a bottom plate, a mixing plate, and a top plate to form the mixing mechanism for raw materials inside the mixing tank. The guide holes on the mixing plate and the limiting grooves on the inner wall of the mixing tank can ensure uniform mixing of raw materials and stable mixing, which is beneficial to improving production efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a three-dimensional structural diagram of the energy-saving and environmentally friendly SBS modified asphalt production mixing device of this utility model;

[0017] Figure 2 This is a diagram showing the internal structure of the energy-saving and environmentally friendly SBS modified asphalt production mixing device of this utility model.

[0018] Figure 3 This is a cross-sectional structural diagram of the energy-saving and environmentally friendly SBS modified asphalt production mixing device of this utility model;

[0019] Figure 4 This is a bottom view of the energy-saving and environmentally friendly SBS modified asphalt production mixing device of this utility model.

[0020] Legend:

[0021] 1. Mixing tank; 2. Sealing plate; 3. Motor A; 4. Input pipe; 5. Output pipe; 6. Valve; 7. Support column; 8. Protective arc plate; 9. Screwdriver; 10. Motor B; 11. Rotating shaft; 12. Bottom plate; 13. Mixing plate; 14. Guide hole; 15. Top plate. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-4This utility model discloses an energy-saving and environmentally friendly SBS modified asphalt production mixing device, comprising: a mixing tank 1 for containing and mixing SBS modified asphalt raw materials; a support column 7 fixedly connected to the lower surface of the mixing tank 1 for supporting the mixing tank 1 and ensuring its stable placement on the ground; an anti-slip pad fixedly connected to the lower end of the support column 7 to enhance the stability of the device; a sealing plate 2 threadedly connected to the upper surface of the mixing tank 1 to ensure sealing during the mixing process, preventing material leakage and heat loss; a protective arc plate 8 fixedly connected to the lower surface of the sealing plate 2 to reduce the contact between the material and the sealing plate 2; a motor A3 fixedly connected to the upper surface of the sealing plate 2 to provide power and drive the auger 9 to rotate; the output end of the motor A3 fixedly connected to the auger 9 to realize the axial pushing and mixing of the material; and the auger 9 penetrating the sealing plate 2 and the protective arc plate 8 and located at the internal center of the mixing tank 1.

[0024] A motor B10 is fixedly connected to the lower surface of the mixing tank 1 to provide power and drive the rotating shaft 11 and the stirring plate 13 to rotate. The output end of the motor B10 is fixedly connected to the rotating shaft 11 to connect the motor B10 and the stirring plate 13 and transmit power. The rotating shaft 11 passes through the lower surface of the mixing tank 1. The end of the rotating shaft 11 away from the motor B10 is fixedly connected to a bottom plate 12 to support the stirring plate 13. The upper end of the rotating shaft 11 is fixedly connected to the lower surface of the bottom plate 12. The stirring plate 13 is fixedly connected to the upper surface of the bottom plate 12 to promote the mixing of materials inside and outside the mixing tank 1. The surface of the stirring plate 13 is provided with guide holes 14 to promote the mixing of materials and the distribution of modifiers.

[0025] A top plate 15 is fixedly connected to the upper surface of the mixing plate 13 to ensure the stability of the mixing plate 13. The top plate 15 is annular, and the auger 9 passes through the center of the top plate 15. A limiting groove is provided on the inner side wall of the mixing tank 1 to limit the movement of the side surfaces of the bottom plate 12 and the top plate 15. The side surfaces of the bottom plate 12 and the top plate 15 are located inside the limiting groove to ensure that the bottom plate 12 and the top plate 15 maintain a stable position during the mixing process. An input pipe 4 is fixedly connected to the front surface of the mixing tank 1 to add the pre-prepared SBS modified asphalt raw materials into the mixing tank 1. An output pipe 5 is fixedly connected to the front surface of the mixing tank 1 to discharge the modified asphalt mixture from the mixing tank 1 for subsequent processing after the mixing is completed. The input pipe 4 and the output pipe 5 are both connected to the mixing tank 1. Valves 6 are provided on the side surfaces of the input pipe 4 and the output pipe 5 to control the entry and exit of materials.

[0026] Working principle: Pre-prepared SBS modified asphalt raw materials (including base asphalt, SBS modifier, compatibilizer, etc.) are added to mixing tank 1 through input pipe 4. After feeding, valve 6 on input pipe 4 is closed to ensure sealing during the mixing process, preventing material leakage and heat loss. Motor A3 is started, driving auger 9 to rotate. The rotation of auger 9 causes the material to be axially pushed and mixed within mixing tank 1, initially achieving uniform material distribution. The rotation of auger 9 also drives the material to circulate up and down, increasing the contact opportunities between materials. Simultaneously, motor B10 is started, driving... The rotating shaft 11 and the base plate 12 and the mixing plate 13 fixed on it rotate. The surface of the mixing plate 13 is provided with guide holes 14 to increase the shear force and extrusion force during the mixing process, promote the deep mixing of materials and the uniform distribution of SBS modifier. Since the auger 9 is located in the center of the mixing plate 13, the cooperation between the mixing plate 13 and the auger 9 can make the raw materials in the center and outside of the mixing tank 1 evenly mixed. When the mixing reaches the predetermined time and the materials are evenly mixed, the valve 6 on the output pipe 5 is opened to discharge the modified asphalt mixture from the mixing tank 1 for subsequent processing (such as cooling, storage, transportation, etc.).

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An energy-saving and environmentally friendly mixing device for producing SBS modified asphalt, characterized in that, include: A mixing tank (1) is provided with a sealing plate (2) threaded onto its upper surface. A protective arc plate (8) is fixedly connected to the lower surface of the sealing plate (2). A motor A (3) is fixedly connected to the upper surface of the sealing plate (2). An auger (9) is fixedly connected to the output end of the motor A (3). A motor B (10) is fixedly connected to the lower surface of the mixing tank (1). A rotating shaft (11) is fixedly connected to the output end of the motor B (10). A bottom plate (12) is fixedly connected to the end of the rotating shaft (11) away from the motor B (10). A mixing plate (13) is fixedly connected to the upper surface of the bottom plate (12). A top plate (15) is fixedly connected to the upper surface of the mixing plate (13). An input pipe (4) is fixedly connected to the front surface of the mixing tank (1). An output pipe (5) is fixedly connected to the front surface of the mixing tank (1).

2. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, A support column (7) is fixedly connected to the lower surface of the mixing tank (1), and an anti-slip pad is fixedly connected to the lower end of the support column (7).

3. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The top plate (15) is annular, and the auger (9) passes through the center of the top plate (15).

4. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The rotating shaft (11) passes through the lower surface of the mixing tank (1), and the upper end of the rotating shaft (11) is fixedly connected to the lower surface of the base plate (12).

5. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The input pipe (4) and output pipe (5) are connected to the mixing tank (1), and valves (6) are provided on the side surfaces of the input pipe (4) and output pipe (5).

6. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The auger (9) passes through the sealing plate (2) and the protective arc plate (8) and is located at the internal center of the mixing tank (1).

7. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The inner side wall of the mixing tank (1) is provided with a limiting groove, and the side surfaces of the bottom plate (12) and the top plate (15) are located inside the limiting groove.

8. The energy-saving and environmentally friendly SBS modified asphalt production mixing device according to claim 1, characterized in that, The surface of the stirring plate (13) is provided with guide holes (14).

Citation Information

Patent Citations

  • Asphalt production stirring device

    CN220802826U