Steam heating device for soapstock acidification oil pool
By designing a detachable, hydraulically controlled steam heating device, the problem of cumbersome cleaning of traditional heating pipes was solved, enabling rapid loading, unloading, and cleaning of steam pipes, and improving the production efficiency of acidified oil.
Patent Information
- Application Number
- CN202423052755.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In traditional acidified oil production, steam heating pipes are prone to oil contamination when in contact with the oil, making cleaning and replacement cumbersome and affecting processing efficiency.
Design a detachable steam heating device that achieves stable connection and rapid separation of steam pipe and steam delivery pipe through a hydraulic system and connecting components. It is connected to the acidification oil tank in a detachable and fixed manner, and the installation and removal of steam pipe are controlled by hydraulic medium.
It enables rapid loading, unloading, and cleaning of steam pipes, reduces downtime in the oil tank, and improves the efficiency of acidified oil production.
Smart Images

Figure CN223490934U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acidified oil production technology, and in particular to a steam heating device for soap residue acidified oil tank. Background Technology
[0002] Soap residue is a waste product from the production process of edible vegetable oil. It contains about 30% fatty acids. Industrial fatty acids, namely soap acidified oil, can be extracted from soap residue through a high-concentration sulfuric acid process. In the production process, soap residue needs to be placed in a specific pool, sprayed with steam until boiling, and then a certain proportion of concentrated sulfuric acid is added for acidification treatment.
[0003] Currently, in the process of acidified oil production, steam is often transported through pipelines to meet the heating requirements of the oil tank. However, since the pipelines in the tank are often in contact with the oil, they tend to accumulate excessive oil stains after prolonged use. Traditional heating pipelines are often fixed together with the oil tank, making cleaning and replacement processes cumbersome and resulting in long downtime for the oil tank, which is not conducive to ensuring the processing efficiency of acidified oil. Utility Model Content
[0004] The purpose of this invention is to provide a steam heating device for soap residue acidification oil tanks, which has the effect of quickly and effectively loading, unloading, cleaning and replacing heating pipes, and reducing the downtime of the oil tank.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a steam heating device for soap foot acidification oil tank, comprising a steam pipe, a steam transmission pipe, a connecting component, and a fixing component;
[0006] The steam pipe and the steam transmission pipe are connected by a connecting component. A force-bearing plate is fixed on the outside of the steam pipe. The steam pipe is fixed to the acidified oil tank by a fixing component. The steam pipe and the fixing component are connected in a detachable fixing manner so that the steam pipe can be quickly installed, placed and removed in the acidified oil tank.
[0007] A further feature of this invention is that the fixing component includes a fixing base, a fixing frame, a hydraulic pipe, and a support component. The fixing frame is fixed to the outside of the fixing base, the hydraulic pipe is fixedly mounted on the fixing base, and the support component is installed on the fixing base in a way that allows it to be raised and lowered. The top of the support component is in contact with the force-bearing plate.
[0008] By adopting the above technical solution, the support components apply force to the steam pipe, thereby ensuring a stable and fixed connection between the steam pipe and the gas transmission pipe.
[0009] A further feature of this invention is that the fixed base has a hydraulic channel inside, the hydraulic channel is filled with hydraulic medium, one end of the hydraulic channel is fixedly connected to a hydraulic pipe, and the other end is connected to a support component.
[0010] By adopting the above technical solution, the hydraulic medium can be driven by an external hydraulic cylinder to apply force to the support component along the hydraulic channel.
[0011] A further feature of this invention is that the support assembly includes a sliding column, a mounting column, and a spring. The bottom end of the sliding column is slidably installed in a hydraulic channel, the mounting column is fixed to the top end of the sliding column, and the upper and lower ends of the spring are fixed to the mounting column and the fixed seat, respectively.
[0012] By adopting the above technical solution, the spring can be stretched after the sticking column moves upward synchronously with the sliding column.
[0013] A further feature of this invention is that a sliding groove is provided on the fixed base, and a positioning component is slidably installed in the sliding groove.
[0014] By adopting the above technical solution, the positioning component can move up and down along the slide.
[0015] A further feature of this invention is that the positioning component includes a positioning frame, an insert block, and a guide block. The insert block is fixed to the side of the positioning frame near the steam pipe, and the guide block is integrally fixed to the outside of the positioning frame. The positioning frame and the guide block slide up and down along the inner wall of the groove.
[0016] By adopting the above technical solution, the positioning frame can only slide vertically up and down in a straight line on the slide groove.
[0017] A further feature of this invention is that a positioning block is fixedly provided on the outer side of the steam pipe at a position corresponding to the insertion block, and a slot structure is provided on the positioning block, through which the insertion block is inserted into the positioning block.
[0018] By adopting the above technical solution, the positioning frame moves upward synchronously when the steam pipe and the gas transmission pipe are in contact.
[0019] A further feature of this invention is that a counterweight is fixedly provided at the bottom of the positioning frame, and a limiting block is fixedly provided at the top outer side of the positioning frame.
[0020] By adopting the above technical solution, the positioning frame can be reset by its own weight after being separated from the steam pipe by the counterweight.
[0021] A further feature of this invention is that the connecting assembly includes a first connecting disc and a second connecting disc that fit together, and the first connecting disc and the second connecting disc are respectively fixed to the steam pipe and the steam pipe.
[0022] By adopting the above technical solution, the steam pipe can be pressed tightly against the first connecting plate after being placed on the column.
[0023] A further feature of this invention is that: the bottom surface of the first connecting plate is fixed with protrusions arranged in a circumferential array, and the top surface of the second connecting plate is provided with a groove that matches the position of the protrusions, and the protrusions are inserted into the inner wall of the groove.
[0024] By adopting the above technical solutions, the sealing performance between the steam pipe and the gas transmission pipe is improved, ensuring stable steam delivery.
[0025] The beneficial effects of this utility model are:
[0026] When the steam pipe needs to be loaded or unloaded, the hydraulic medium can be controlled through the hydraulic pipe to allow the column to move up and down below the force plate. This allows the steam pipe to be attached to or separated from the steam delivery pipe. Through the action of the positioning component, the first connecting plate and the second connecting plate can be kept aligned. This ensures that the connection is sealed, allowing the steam pipe to be quickly removed from or installed in the oil tank, saving operation steps and time, reducing downtime, and ensuring the daily production efficiency of acidified oil. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 A schematic diagram of a steam heating device for an acidified soap residue tank provided in this embodiment of the present invention;
[0029] Figure 2 This is a schematic diagram of the fixing component in an embodiment of the present utility model;
[0030] Figure 3 This is a schematic diagram of the support component in an embodiment of the present utility model;
[0031] Figure 4 This is a schematic diagram of the connecting component in an embodiment of the present utility model.
[0032] In the diagram, 1. Steam pipe; 2. Steam transmission pipe; 3. Connecting assembly; 4. Fixing assembly; 11. Force-bearing plate; 12. Positioning block; 31. First connecting plate; 32. Second connecting plate; 33. Protrusion; 34. Groove; 41. Fixing seat; 42. Fixing frame; 43. Hydraulic pipe; 44. Supporting assembly; 45. Slide groove; 46. Positioning assembly; 431. Hydraulic channel; 432. Hydraulic medium; 441. Sliding column; 442. Attaching column; 443. Spring; 451. Guide groove; 461. Positioning frame; 462. Insert block; 463. Guide block; 464. Counterweight block; 465. Limiting block. Detailed Implementation
[0033] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0034] This utility model embodiment specifically provides a steam heating device for a soap residue acidification oil tank. Please refer to... Figure 1-4 It includes a steam pipe 1, a steam transmission pipe 2, a connecting assembly 3, and a fixing assembly 4.
[0035] Among them, the steam pipe 2 is used to connect with external steam conveying equipment. The steam pipe 1 and the steam pipe 2 are connected by the connecting component 3. The outer side of the steam pipe 1 is fixed with a force plate 11. The steam pipe 1 is fixed to the acidified oil tank by the fixing component 4. The steam pipe 1 and the fixing component 4 are connected in a detachable fixing manner so that the steam pipe 1 can be quickly installed, placed and removed in the acidified oil tank.
[0036] Furthermore, the fixing component 4 includes a fixing base 41, a fixing frame 42, a hydraulic pipe 43, and a support component 44. The fixing frame 42 is fixed to the outside of the fixing base 41 so as to fix the fixing base 41 to the inner wall of the acidification tank through the fixing frame 42. The hydraulic pipe 43 is fixed on the fixing base 41 and is used to connect to an external hydraulic cylinder. The support component 44 is installed on the fixing base 41 in a way that can be raised and lowered. The top of the support component 44 abuts against the force-bearing plate 11, so that the support component 44 applies force to the steam pipe 1, so that the steam pipe 1 and the gas transmission pipe 2 are stably and fixedly connected.
[0037] Specifically, a hydraulic channel 431 is provided inside the fixed base 41. The hydraulic channel 431 is filled with a hydraulic medium 432. The type of hydraulic medium 432 is hydraulic oil. One end of the hydraulic channel 431 is fixedly connected to the hydraulic pipe 43, and the other end is connected to the support component 44. This allows the hydraulic medium 432 to apply force to the support component 44 along the hydraulic channel 431 through the drive of an external hydraulic cylinder, causing the support component 44 to move upward.
[0038] Furthermore, the support assembly 44 includes a sliding column 441, a mounting column 442, and a spring 443. The bottom end of the sliding column 441 is slidably installed in the hydraulic channel 431. Under the push of the hydraulic medium 432, the sliding column 441 will move upward in the hydraulic channel 431. The mounting column 442 is fixed to the top end of the sliding column 441. The upper and lower ends of the spring 443 are fixed to the mounting column 442 and the fixed seat 41 respectively, so that after the mounting column 442 moves upward synchronously with the sliding column 441, the spring 443 can be stretched. The top end of the mounting column 442 abuts against the force-receiving plate 11 to support the force-receiving plate 11. When the hydraulic medium 432 recedes, the sliding column 441 can be moved downward by the spring 443, so that the steam pipe 1 moves downward synchronously.
[0039] The fixed base 41 has a sliding groove 45, and a positioning component 46 is slidably installed in the sliding groove 45. The positioning component 46 can move up and down along the sliding groove 45.
[0040] Specifically, the positioning component 46 includes a positioning frame 461, an insert block 462, and a guide block 463. The insert block 462 is fixed to the side of the positioning frame 461 near the steam pipe 1, and the guide block 463 is integrally fixed to the outside of the positioning frame 461. The positioning frame 461 and the guide block 463 slide up and down along the inner wall of the slide groove 45, so that the positioning frame 461 can only slide in a straight line up and down on the slide groove 45.
[0041] A positioning block 12 is fixed on the outer side of the steam pipe 1 at the position corresponding to the insertion block 462. The positioning block 12 is provided with a slot structure. The insertion block 462 is inserted into the positioning block 12 through the slot. When the steam pipe 1 is installed, the post 442 is first moved down by controlling the hydraulic medium 432. Then the steam pipe 1 is placed below the post 442 through the force plate 11, and the insertion block 462 is inserted into the positioning block 12. When the force plate 11 is subjected to force and moves up, so that the steam pipe 1 is in contact with the gas pipe 2, the positioning frame 461 moves up synchronously.
[0042] During implementation, a counterweight 464 is fixed at the bottom of the positioning frame 461, and a limiting block 465 is fixed at the top outer side of the positioning frame 461. The counterweight 464 allows the positioning frame 461 to move down and reset by its own weight after separating from the steam pipe 1, and the limiting block 465 restricts the downward stroke, so that the steam pipe 1 can be directly moved into the positioning block 12 and inserted into it through the insertion block 462.
[0043] Furthermore, the connecting component 3 includes a first connecting plate 31 and a second connecting plate 32 that fit together. The first connecting plate 31 and the second connecting plate 32 are respectively fixed to the steam pipe 2 and the steam pipe 1, so that after the steam pipe 1 is placed on the sticking column 442, it can be pressed and fitted to the first connecting plate 31 by the second connecting plate 32.
[0044] The bottom surface of the first connecting plate 31 is fixed with protrusions 33 arranged in a circumferential array for material discharge, and the top surface of the second connecting plate 32 is provided with grooves 34 that match the protrusions 33. The protrusions 33 are inserted into the inner wall of the grooves 34, thereby improving the fit and sealing of the steam pipe 1 and the gas transmission pipe 2 and ensuring the stable delivery of steam.
[0045] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A steam heating device for a soap residue acidification oil tank, characterized in that: It includes a steam pipe (1), a steam transmission pipe (2), a connecting assembly (3), and a fixing assembly (4); The steam pipe (1) and the steam transmission pipe (2) are connected by a connecting component (3). A force-bearing plate (11) is fixed on the outside of the steam pipe (1). The steam pipe (1) is fixed to the acidified oil tank by a fixing component (4). The steam pipe (1) and the fixing component (4) are connected by a detachable fixing method so that the steam pipe (1) can be quickly installed, placed and removed from the acidified oil tank.
2. The steam heating device for soap residue acidification oil tank according to claim 1, characterized in that: The fixing component (4) includes a fixing seat (41), a fixing frame (42), a hydraulic pipe (43), and a support component (44). The fixing frame (42) is fixed to the outside of the fixing seat (41), the hydraulic pipe (43) is fixed on the fixing seat (41), and the support component (44) is installed on the fixing seat (41) in a way that can be raised and lowered. The top of the support component (44) is in contact with the force-bearing plate (11).
3. The steam heating device for soap residue acidification oil tank according to claim 2, characterized in that: The fixed base (41) has a hydraulic channel (431) inside, which is filled with hydraulic medium (432). One end of the hydraulic channel (431) is fixedly connected to the hydraulic pipe (43), and the other end is connected to the support component (44).
4. The steam heating device for soap residue acidification oil tank according to claim 3, characterized in that: The support assembly (44) includes a sliding column (441), a sticking column (442), and a spring (443). The bottom end of the sliding column (441) is slidably installed in the hydraulic channel (431). The sticking column (442) is fixed to the top end of the sliding column (441). The upper and lower ends of the spring (443) are fixed to the sticking column (442) and the fixed seat (41), respectively.
5. The steam heating device for soap residue acidification oil tank according to claim 4, characterized in that: The fixed base (41) is provided with a sliding groove (45), and a positioning component (46) is slidably installed in the sliding groove (45).
6. The steam heating device for soap residue acidification oil tank according to claim 5, characterized in that: The positioning component (46) includes a positioning frame (461), an insert (462), and a guide block (463). The insert (462) is fixed to the side of the positioning frame (461) near the steam pipe (1), and the guide block (463) is integrally fixed to the outside of the positioning frame (461). The positioning frame (461) and the guide block (463) slide up and down along the inner wall of the slide groove (45).
7. The steam heating device for soap residue acidification oil tank according to claim 6, characterized in that: A positioning block (12) is fixed on the outer side of the steam pipe (1) at a position corresponding to the insertion block (462). The positioning block (12) is provided with a slot structure, and the insertion block (462) is inserted into the positioning block (12) through the slot.
8. The steam heating device for soap residue acidification oil tank according to claim 7, characterized in that: The bottom end of the positioning frame (461) is fixed with a counterweight (464), and the top outer side of the positioning frame (461) is fixed with a limiting block (465).
9. A steam heating device for soap residue acidification oil tank according to claim 8, characterized in that: The connecting component (3) includes a first connecting plate (31) and a second connecting plate (32) that fit together, and the first connecting plate (31) and the second connecting plate (32) are respectively fixed to the steam pipe (2) and the steam pipe (1).
10. A steam heating device for a soap residue acidification oil tank according to claim 9, characterized in that: The bottom surface of the first connecting plate (31) is fixed with protrusions (33) arranged in a circular array, and the top surface of the second connecting plate (32) is provided with grooves (34) that match the protrusions (33). The protrusions (33) are inserted into the inner wall of the grooves (34).