Steel ball grading and classifying device

By designing a steel ball gradation and sorting device, the problem of reduced grinding efficiency caused by the decrease in steel ball diameter after wear was solved, realizing efficient screening and separation of steel balls, improving the grinding efficiency of cement mills and facilitating the recycling of steel balls.

CN223491402UActive Publication Date: 2025-10-31遵义海螺盘江水泥有限责任公司
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Patent Information

Application Number
CN202422673038.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-31
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In existing cement mills, the diameter of steel balls decreases after wear, leading to reduced grinding efficiency. A device is needed to classify and screen the steel balls to ensure proper gradation.

Method used

A steel ball gradation and sorting device was designed, including a support, a movable frame, a screening mechanism, and a guiding mechanism. The screening mechanism screens steel balls of different sizes, and the guiding mechanism sorts and discharges them, thereby achieving effective separation and recycling of steel balls.

Benefits of technology

It enables efficient screening and separation of steel balls of different sizes, improves the grinding efficiency of cement mills, and facilitates the recycling of steel balls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel ball grading and classifying device which comprises a support, a movable frame is arranged at the end of the support, a material screening mechanism for screening steel balls is arranged on the inner side of the movable frame, a material guiding mechanism for classifying the steel balls is arranged in the middle of the support, and a material guiding mechanism for placing the material screening mechanism is arranged between the material guiding mechanism and the movable frame. The shelving mechanism comprises a shelving frame, side plates, shelving rods and connecting rods, the shelving frame is arranged between the movable frame and is obliquely arranged, the side plates are arranged on the top face of the shelving frame and are distributed in a mirror image mode, two shelving frames are arranged on the side faces of the side plates, and the shelving frames and the shelving frame are distributed in parallel. Steel balls discharged from the cement grinding mill are screened through the multiple screening mechanisms, the steel balls of different sizes can be screened out through the material guiding mechanism in a classified mode, meanwhile, cement powder can be screened to the position below the screening mechanisms, and therefore the device can separate cement ash of the steel balls and screen the steel balls of various types and sizes; and later-stage recycling of the steel balls is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of cement mill technology, specifically to a steel ball gradation and sorting device. Background Technology

[0002] Cement mills are one of the key pieces of equipment in the cement production process. They are mainly used to grind cement clinker and appropriate amounts of gypsum, mixed materials, etc. into fine powder to produce cement products of different grades.

[0003] Steel balls of different diameters play different roles in a mill. Larger diameter steel balls mainly provide impact force to crush larger particles of material, while smaller diameter steel balls provide grinding force to grind the material into finer particles. As the mill runs, the steel balls will gradually wear down and their diameter will decrease. The impact force and grinding force of the worn steel balls on the material decreases, resulting in a reduction in grinding efficiency. In order to ensure that the steel balls in the mill are properly graded and to give full play to the role of steel balls of different diameters, it is necessary to screen the steel balls in the cement mill.

[0004] In summary, there is a need for a device that can classify and sort steel balls. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a steel ball gradation and sorting device, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A steel ball grading and sorting device includes a support frame, a movable frame at the end of the support frame, a screening mechanism for screening steel balls inside the movable frame, a guiding mechanism for sorting steel balls in the middle of the support frame, a guiding mechanism for placing the screening mechanism between the guiding mechanism and the movable frame, and a support rod in the middle of the support frame.

[0008] The placement mechanism includes a placement frame, side plates, placement rods, and connecting rods. The placement frame is located between the movable frame and is inclined. The top surface of the placement frame is provided with side plates, which are mirror-distributed. Two sets of placement racks are provided on the side of the side plates. The placement racks are distributed parallel to the placement frame. Each placement rack includes a placement rod and a connecting rod. The placement rod and the connecting rod are fixedly connected, and the placement rod engages with and slides against the side plates.

[0009] The shelf divides the area above the placement frame into three placement zones, which are spaced apart from each other.

[0010] Furthermore, the screening mechanism includes a screening frame, a screen, and a movable rod. The screen is provided inside the screening frame, and the screening frame is engaged with the placement area.

[0011] Furthermore, multiple sets of movable grooves are provided inside the movable frame, and a movable rod is provided at the end of the screening frame, which engages with the movable groove for rotation.

[0012] Furthermore, the screening mechanism is provided in multiple sets inside the movable frame, and the screening mechanism is arranged correspondingly to the movable groove, with an opening formed at the top of the movable groove.

[0013] Furthermore, the side is provided with a baffle plate, and the baffle plate is provided with baffle support plates at both ends. The baffle plate divides the bottom of the bracket into a dust collection area and a ball collection area.

[0014] Furthermore, the material guiding mechanism includes a material guiding box, a first partition, a second partition, a first guide plate, and a second guide plate. The material guiding box is inclined at the end of the placement mechanism. The end of the material guiding box is provided with a discharge port. The middle part of the material guiding box is provided with a first partition and a second partition. The first partition and the second partition are distributed at intervals. A feeding area corresponding to the placement area is formed between the first partition and the material guiding box, between the first partition and the second partition, and above the second partition. The end of the middle feeding area is inclined with a first guide plate, and the end of the top feeding area is inclined with a second guide plate.

[0015] This utility model provides a steel ball gradation and sorting device. Compared with the prior art, it has the following advantages:

[0016] The steel balls discharged from the cement mill are screened by multiple screening mechanisms. The guiding mechanism can classify and screen out steel balls of different sizes. At the same time, cement powder is screened to the bottom of the screening mechanism, so that the device can separate cement dust from the steel balls and screen steel balls of various types and sizes, which is beneficial for the recycling and reuse of steel balls in the later stage. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the steel ball gradation and sorting device of this utility model is shown;

[0019] Figure 2 A schematic diagram of the structure of the placement mechanism of this utility model is shown;

[0020] Figure 3 A schematic diagram of the screening mechanism of this utility model is shown;

[0021] Figure 4 A schematic diagram of the material guiding mechanism of this utility model is shown;

[0022] The diagram shows: 1. Bracket; 11. Support rod; 2. Shelving mechanism; 21. Placement frame; 22. Side plate; 23. Shelving rod; 24. Connecting rod; 3. Movable frame; 31. Movable groove; 4. Material guiding mechanism; 41. Material guiding box; 42. Partition 1; 43. Partition 2; 44. Material guiding plate 1; 45. Material guiding plate 2; 5. Screening mechanism; 51. Screening frame; 52. Screen; 53. Movable rod; 6. Baffle plate; 61. Baffle support plate. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0024] To address the technical problems in the background section, the following steel ball gradation and sorting device is provided:

[0025] Combination Figures 1-3 As shown, the steel ball gradation and sorting device provided by this utility model includes a support 1, a movable frame 3 at one end of the support 1, a screening mechanism 5 for screening steel balls inside the movable frame 3, a guiding mechanism 4 for sorting steel balls in the middle of the support 1, a resting mechanism 2 for placing the screening mechanism 5 between the guiding mechanism 4 and the movable frame 3, a support rod 11 in the middle of the support 1, and the resting mechanism 2 includes a placement frame 21, a side plate 22, a resting rod 23, and a connecting rod 24. The placement frame 21 is located between the support 1 and the movable frame 3 and is inclined. The inclined placement frame 21 and the resting frame facilitate the inclined placement of the screening mechanism 5 above the resting mechanism 2. The top surface of the frame 21 is provided with a side plate 22, which is distributed in a mirror image. The side plate 22 has two sets of shelves, which are distributed parallel to the placement frame 21. The shelf includes a shelf rod 23 and a connecting rod 24. The shelf rod 23 and the connecting rod 24 are fixedly connected. The shelf rod 23 engages and slides with the side plate 22. Through the engagement and sliding of the shelf rod 23 with the side plate 22, the shelf rod 23 can easily support the placement of the screening mechanism 5 on the inside of the side plate 22. The shelf divides the upper part of the placement frame 21 into three placement areas, which are spaced apart. The three placement areas can hold screening mechanisms 5 with different screen hole sizes, thereby achieving the purpose of screening steel balls of different diameters.

[0026] When the steel ball grading and sorting device is used, it is first placed below the cement mill. When the steel balls are discharged after long-term use, they will fall above the screening mechanism 5. After the steel balls of different sizes are graded and sorted by the screening mechanism 5, the steel balls of different sizes will enter the guiding mechanism 4 from the three placement areas and be discharged in multiple directions. At the same time, the cement powder screened by the screening mechanism 5 will fall below the screening mechanism 5.

[0027] In this embodiment, the screening mechanism 5 includes a screening frame 51, a screen 52 and a movable rod 53. The screen 52 is provided inside the screening frame 51. The screening frame 51 is engaged with the placement area. The screen 52 can screen the steel balls discharged from the cement mill, separate steel balls of different sizes, and at the same time separate cement dust from the steel balls.

[0028] In this embodiment, multiple sets of movable grooves 31 are provided inside the movable frame 3, and a movable rod 53 is provided at the end of the screening frame 51. The movable rod 53 engages and rotates with the movable groove 31. Through the engagement and rotation of the movable groove 31 and the movable rod 53, the screening mechanism 5 can slide up and down and rotate along the movable groove 31 inside the movable frame 3. In this way, it is convenient to disassemble and store the screening mechanism 5 according to the needs of steel ball classification.

[0029] In this embodiment, multiple screening mechanisms 5 are provided inside the movable frame 3. The screening mechanisms 5 are correspondingly arranged with the movable groove 31. An opening is formed at the top of the movable groove 31. After long-term use, the screening mechanism 5 can be removed through the opening at the top of the movable groove 31, which is convenient for the staff to clean the screen 52 mechanism and avoid the problem of reduced screening effect of the screen 52 mechanism due to long-term use. Example 2

[0030] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:

[0031] To enable the device to classify the sieved steel balls, this embodiment provides the following design:

[0032] A baffle plate 6 is provided on the side, and baffle support plates 61 are provided at both ends of the baffle plate 6. The baffle plate 6 divides the bottom of the support 1 into a dust collection area and a ball collection area. The dust collection area is used to collect cement dust that is screened out during the steel ball classification and screening.

[0033] In this embodiment, the guiding mechanism 4 includes a guiding box 41, a first partition 42, a second partition 43, a first guiding plate 44, and a second guiding plate 45. The guiding box 41 is inclined at the end of the placement mechanism 2. The inclined guiding box 41 can ensure that the classified steel balls are discharged from the outlet. The end of the guiding box 41 is provided with an outlet. The middle part of the guiding box 41 is provided with a first partition 42 and a second partition 43. The first partition 42 and the second partition 43 are distributed at intervals. A feeding area corresponding to the placement area is formed between the first partition 42 and the guiding box 41, between the first partition 42 and the second partition 43, and above the second partition 43. The end of the middle feeding area is inclined with a first guiding plate 44, and the end of the top feeding area is inclined with a second guiding plate 45. Through the provided first guiding plate 44 and second guiding plate 45, steel balls of different sizes that have entered multiple feeding areas can be discharged in different directions, which is beneficial for workers to collect the classified steel balls.

Claims

1. A steel ball gradation and sorting device, characterized in that: Includes a support (1), the end of the support (1) is provided with a movable frame (3), the inner side of the movable frame (3) is provided with a screening mechanism (5) for screening steel balls, the middle of the support (1) is provided with a guiding mechanism (4) for classifying steel balls, the guiding mechanism (4) and the movable frame (3) are provided with a resting mechanism (2) for placing the screening mechanism (5), and the middle of the support (1) is provided with a support rod (11). The placement mechanism (2) includes a placement frame (21), a side plate (22), a placement rod (23), and a connecting rod (24). The placement frame (21) is located between the support rod (11) and the movable frame (3). The placement frame (21) is inclined. The top surface of the placement frame (21) is provided with a side plate (22). The side plate (22) is mirror-distributed. The side plate (22) is provided with two sets of placement racks on its side. The placement racks are distributed parallel to the placement frame (21). The placement racks include a placement rod (23) and a connecting rod (24). The placement rod (23) and the connecting rod (24) are fixedly connected. The placement rod (23) and the side plate (22) are engaged and slid together. The shelf divides the area above the placement frame (21) into three placement areas, which are spaced apart from each other.

2. The steel ball gradation and sorting device according to claim 1, characterized in that: The screening mechanism (5) includes a screening frame (51), a screen (52) and a movable rod (53). The screen (51) is provided with a screen (52) inside and is engaged with the placement area.

3. The steel ball gradation and sorting device according to claim 2, characterized in that: Multiple sets of movable slots (31) are provided on the inner side of the movable frame (3), and a movable rod (53) is provided at the end of the screening frame (51). The movable rod (53) engages with the movable slot (31) and rotates.

4. The steel ball gradation and sorting device according to claim 1, characterized in that: The screening mechanism (5) is provided in multiple sets inside the movable frame (3). The screening mechanism (5) is correspondingly set with the movable groove (31), and the top of the movable groove (31) has an opening.

5. The steel ball gradation and sorting device according to claim 1, characterized in that: The support rod (11) has a baffle plate (6) on its side, and baffle plates (61) are provided at both ends of the baffle plate (6). The baffle plate (6) divides the bottom of the bracket (1) into a dust collection area and a ball collection area.

6. The steel ball gradation and sorting device according to claim 5, characterized in that: The material guiding mechanism (4) includes a material guiding box (41), a first partition (42), a second partition (43), a first guide plate (44), and a second guide plate (45). The material guiding box (41) is inclined at the end of the placement mechanism (2). The end of the material guiding box (41) is provided with a discharge port. The middle part of the material guiding box (41) is provided with a first partition (42) and a second partition (43). The first partition (42) and the second partition (43) are distributed at intervals. Between the first partition (42) and the material guiding box (41), between the first partition (42) and the second partition (43), and above the second partition (43), a material feeding area corresponding to the placement area is formed. The end of the middle material feeding area is inclined with a first guide plate (44), and the end of the top material feeding area is inclined with a second guide plate (45).