Package splitting machine with calibration function

Abstract

The utility model discloses a packaging splitting machine with a calibration function. The packaging splitting machine comprises a workbench and a calibration splitting mechanism. An upper side mounting frame is fixedly connected to the upper side between the left inner wall and the right inner wall of the workbench; the correcting and slitting mechanism comprises upper side sliding grooves, first lead screws, limiting rods, a correcting block and a cold cutter, the upper side sliding grooves are formed in the front side face of the upper side mounting frame in a bilateral symmetry mode, the first lead screws are rotationally connected into the two upper side sliding grooves correspondingly, the adjacent ends of the two first lead screws are fixedly connected, the thread directions of the two first lead screws are opposite, and the limiting rods are arranged on the limiting rods; the packaging splitting machine with the calibration function has the advantages that the packaging splitting machine with the calibration function is high in calibration precision, the calibration precision is high, the calibration precision is high, the calibration precision is high, the calibration precision is high, the calibration efficiency is high, the operation is convenient, and the packaging splitting machine is suitable for large-scale popularization and application. The cutting device is suitable for cutting non-woven fabric raw materials of different specifications.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven packaging bag technology, specifically a packaging slitting machine with calibration function. Background Technology

[0002] Non-woven bags, also known as non-woven fabric bags, are a green product that is tough, durable, aesthetically pleasing, breathable, reusable, washable, and can be screen-printed with advertisements and labels. They have a long service life. Before producing non-woven packaging bags, the non-woven raw materials need to be cut to obtain non-woven raw materials of specified specifications.

[0003] A packaging bag slitting machine disclosed in CN202321506094.0 includes a frame, an unwinding roller, a slitting mechanism, and a winding mechanism. The unwinding roller is rotatably mounted on the frame. The winding mechanism includes two sets of winding assemblies and a drive mechanism for driving the two sets of winding assemblies to rotate synchronously in opposite directions. Each winding assembly includes a winding roller, a rotating shaft, and a driven gear. The winding roller and the driven gear are coaxially mounted on the rotating shaft, which is mounted on the frame. Two driven gears in the two sets of winding assemblies are meshed together. The slitting mechanism is mounted on the frame and is located between the unwinding roller and the winding mechanism.

[0004] The above-mentioned packaging bag slitting machine has some problems in actual operation. For example, the slitting blade is directly fixed on the blade holder. When different specifications need to be cut, the slitting blade needs to be manually removed from the blade holder and then its position changed. This method of manually changing the position of the slitting blade has low accuracy. The calibration work mostly relies on manual measurement, which has poor accuracy and is not suitable for cutting packaging bags of different specifications separately. Therefore, we propose a packaging slitting machine with calibration function. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a packaging and slitting machine with calibration function, which has high calibration accuracy and can effectively solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a packaging slitting machine with calibration function, comprising a worktable and a calibration slitting mechanism;

[0007] Workbench: An upper mounting bracket is fixedly connected between the upper sides of its left and right inner walls;

[0008] The calibration and slitting mechanism includes an upper sliding groove, a first lead screw, a limiting rod, a calibration block, and a cold cutting blade. The upper sliding grooves are symmetrically opened on the front side of the upper mounting frame. The two upper sliding grooves are rotatably connected to the interior of the first lead screws, and the adjacent ends of the two first lead screws are fixedly connected. The thread directions of the two first lead screws are opposite. The interior of each of the two upper sliding grooves is slidably connected to the interior of the upper sliding groove. The limiting rods are evenly distributed and fixedly connected between the left and right inner walls of the worktable. The two calibration blocks are slidably connected to the two limiting rods. The front side of each of the two calibration blocks is equipped with a cold cutting blade. The front side of the upper mounting frame is also equipped with a cold cutting blade. The calibration accuracy is high, and it is suitable for cutting non-woven fabric raw materials of different specifications.

[0009] Furthermore, it also includes a microcontroller, which is located on the right side of the workbench. The input terminal of the microcontroller is electrically connected to an external power source, and the input terminals of the three cold cutting blades are respectively electrically connected to the output terminal of the microcontroller to control the normal operation of each electrical component.

[0010] Furthermore, the calibration and slitting mechanism also includes a lower mounting frame, a second lead screw, a roller mounting base, and slitting rollers. The lower mounting frame is located on the lower side between the left and right inner walls of the worktable. The upper surface of the lower mounting frame has symmetrically opened lower sliding grooves. The interior of each of the two lower sliding grooves is rotatably connected to a second lead screw. The adjacent ends of the two second lead screws are fixedly connected, and the thread directions of the two second lead screws are opposite. The interior of each of the two lower sliding grooves is slidably connected to a roller mounting base. The middle part of the roller mounting base is threadedly connected to the external thread surface of the second lead screw located in the same lower sliding groove. The upper surface of the lower mounting frame is also fixedly connected to a roller mounting base. The interior of each of the three roller mounting bases is rotatably connected to a slitting roller. The outer arc surface of each of the three slitting rollers has a slitting groove. The slitting rollers and the cold cutting blade are positioned vertically to achieve stable slitting on the conveyor line.

[0011] Furthermore, it also includes a drive mechanism, which includes a first sprocket, a second sprocket, a chain, and a motor. The first sprocket is fixedly connected to the right end of the second lead screw on the right side, and the right end of the first lead screw on the right side is fixedly connected to the second sprocket. The first sprocket and the second sprocket are connected by chain drive. A motor is provided on the upper side of the left side of the worktable. The output shaft of the motor is fixedly connected to the left end of the first lead screw on the left side. The input end of the motor is electrically connected to the output end of the microcontroller to provide power for changing the slitting spacing.

[0012] Furthermore, it also includes a position sensor, which is located on the right side of the central cold cutting blade. A signal receiving board is located on the left side of the right cold cutting blade. A scale line is located on the upper surface of the front surface of the upper mounting bracket. A calibration head is located on the upper surface of each of the three cold cutting blades. The three calibration heads correspond to the front and rear positions of a scale line. The position sensor is bidirectionally electrically connected to the microcontroller to provide the function of determining the position of the slitting blade.

[0013] Furthermore, it also includes a first guide roller, which is rotatably connected to the front side between the left and right inner walls of the worktable, and a second guide roller that is evenly distributed is rotatably connected to the rear side between the left and right inner walls of the worktable, so as to realize the function of limiting the conveyor line.

[0014] Furthermore, an air inlet pipe is fixedly connected to the upper side between the left and right inner walls of the workbench. The air inlets of the three cold cutting blades are respectively connected to an air inlet pipe through an air connection pipe. The right end of the air inlet pipe is connected to an external air pump to provide power for the extension and retraction of the cutting blade.

[0015] Furthermore, it also includes an unwinding roller, which is rotatably connected to the front side of the upper surface of the worktable via a bearing seat to realize the unwinding function.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This packaging and slitting machine with calibration function has the following advantages:

[0017] The excellent positioning effect of the lead screw structure is used to adjust the distance between the slitting blades. The distance between the three slitting blades can be accurately calibrated, so that the non-woven fabric material used in the packaging tape can be precisely cut. The calibration accuracy is high and it is suitable for cutting non-woven fabric raw materials of different specifications. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is an enlarged structural diagram of point A in this utility model;

[0020] Figure 3 This is a schematic diagram of the rear view structure of this utility model.

[0021] In the diagram: 1. Workbench, 2. Upper mounting bracket, 3. Alignment and slitting mechanism, 31. Upper slide groove, 32. First lead screw, 33. Limiting rod, 34. Alignment block, 35. Cold cutting knife, 36. Lower mounting bracket, 37. Second lead screw, 38. Roller mounting seat, 39. Slitting roller, 4. Drive mechanism, 41. First sprocket, 42. Second sprocket, 43. Chain, 44. Motor, 5. Position sensor, 6. Scale line, 7. Air inlet pipe, 8. Microcontroller, 9. First guide roller, 10. Unwinding roller, 11. Second guide roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-3 This embodiment provides a technical solution: a packaging slitting machine with calibration function, including a workbench 1 and a calibration slitting mechanism 3;

[0024] Workbench 1: An upper mounting bracket 2 is fixedly connected between the upper sides of its left and right inner walls. It also includes a microcontroller 8, which is located on the right side of the workbench 1. The input end of the microcontroller 8 is electrically connected to an external power source. The input ends of the three cold cutting blades 35 are electrically connected to the output ends of the microcontroller 8. It also includes a first guide roller 9, which is rotatably connected to the front side between the left and right inner walls of the workbench 1. The rear side between the left and right inner walls of the workbench 1 is rotatably connected to evenly distributed second guide rollers 11. It also includes an unwinding roller 10, which is rotatably connected to the front side of the upper surface of the workbench 1 through a bearing seat. When the slitting machine is needed, the nonwoven fabric conveying cylinder can be fixed on the unwinding roller 10. Then, the nonwoven fabric conveying line on the nonwoven fabric conveying cylinder can be manually guided to pass through the first guide roller 9 in sequence, and then guided by the three second guide rollers 11 to tighten the entire nonwoven fabric conveying line. Then, the nonwoven fabric conveying line can be connected to an external winding machine.

[0025] The calibration and slitting mechanism 3 includes an upper sliding groove 31, a first lead screw 32, a limiting rod 33, a calibration block 34, and a cold cutting blade 35. The upper sliding grooves 31 are symmetrically arranged on the front side of the upper mounting bracket 2. The interiors of the two upper sliding grooves 31 are rotatably connected to the first lead screw 32, with adjacent ends of the two first lead screws 32 fixedly connected. The thread directions of the two first lead screws 32 are opposite. Calibration blocks 34 are slidably connected inside both upper sliding grooves 31. Evenly distributed limiting rods 33 are fixedly connected between the left and right inner walls of the worktable 1. Both calibration blocks 34 are slidably connected to the two limiting rods 33. Cold cutting blades 35 are provided on the front side of both calibration blocks 34. A cold cutting blade 35 is also provided in the middle of the front side of the upper mounting bracket 2. The calibration and slitting mechanism 3 also includes a lower sliding groove. The mounting frame 36 comprises a second lead screw 37, a roller mounting base 38, and a slitting roller 39. The lower mounting frame 36 is located on the lower side between the left and right inner walls of the worktable 1. The upper surface of the lower mounting frame 36 has symmetrically arranged lower sliding grooves. A second lead screw 37 is rotatably connected inside each of the two lower sliding grooves, with adjacent ends of the two second lead screws 37 fixedly connected. The threads of the two second lead screws 37 are in opposite directions. A roller mounting base 38 is slidably connected inside each of the two lower sliding grooves. The middle portion of the roller mounting base 38 is threadedly connected to the external thread surface of the second lead screw 37 located in the same lower sliding groove. A roller mounting base 38 is also fixedly connected to the middle of the upper surface of the lower mounting frame 36. A slitting roller 39 is rotatably connected inside each of the three roller mounting bases 38. The three slitting rollers... Each roller 39 has a slitting groove in the middle of its outer arc surface. The slitting roller 39 and the cold cutting blade 35 are positioned vertically to each other. The system also includes a drive mechanism 4, which consists of a first sprocket 41, a second sprocket 42, a chain 43, and a motor 44. The first sprocket 41 is fixedly connected to the right end of the second lead screw 37 on the right side. The right end of the first lead screw 32 on the right side is fixedly connected to the second sprocket 42. The first sprocket 41 and the second sprocket 42 are connected by the chain 43. The motor 44 is located on the upper side of the left side of the worktable 1. The output shaft of the motor 44 is fixedly connected to the left end of the first lead screw 32 on the left side. The input end of the motor 44 is electrically connected to the output end of the microcontroller 8. The system also includes a position sensor 5, which is located on the right side of the cold cutting blade 35 in the middle. A signal receiving board is provided on the left side of the cutter 35, and a scale line 6 is provided on the upper surface of the front surface of the upper mounting bracket 2. Each of the three cold-cutting cutters 35 has a calibration head on its upper surface, with the three calibration heads corresponding to the scale line 6. The position sensor 5 is bidirectionally electrically connected to the microcontroller 8. An air inlet pipe 7 is fixedly connected to the upper side between the left and right inner walls of the worktable 1. The air inlets of the three cold-cutting cutters 35 are connected to an air inlet pipe 7 via air connecting pipes. The right end of the air inlet pipe 7 is connected to an external air pump. The non-woven fabric conveyor then passes between the non-woven fabric conveyor lines, with the lower surface of the non-woven fabric conveyor line resting on the outer surface of the three slitting rollers 39. When the non-woven fabric needs to be slit into processing materials of different widths according to the packaging bag processing requirements, the microcontroller 8 and position sensor 5 can be controlled to operate.The distance between the middle cold-cutting blade 35 and the right-side cold-cutting blade 35 is measured. Since the positions of the right-side cold-cutting blade 35 and the left-side cold-cutting blade 35 are symmetrical, the distance between the middle cold-cutting blade 35 and the right-side cold-cutting blade 35 is also the distance between the middle cold-cutting blade 35 and the left-side cold-cutting blade 35. When the specified distance between the three cold-cutting blades 35 needs to be adjusted, the microcontroller 8 can be controlled to operate the motor 44. The output shaft of the motor 44 rotates in both directions, thereby driving the two first lead screws 32 to rotate synchronously in both directions. This, in turn, drives the first sprocket 41 to rotate synchronously in both directions through the second sprocket 42 and the chain 43, which in turn drives the two lower second lead screws 37 to rotate synchronously in both directions. This, in turn, causes the two calibration blocks 34 to move closer and closer to each other. The three cold-cutting blades 35 move away from each other, causing the left and right cold-cutting blades 35 to move closer and further apart. Simultaneously, the left and right roller mounting bases 38 move closer and further apart in sync. During this process, the position sensor 5 measures the distance between the three cold-cutting blades 35 in real time and sends this information back to the microcontroller 8 as electrical signals, enabling precise calibration. Once the three cold-cutting blades 35 are adjusted to the specified angle, the microcontroller 8 is activated, causing the three blades 35 to rotate at high speed. This activates the external air pump, causing the rotating blades of the three cold-cutting blades 35 to extend and insert into the corresponding slitting grooves, continuously performing the slitting operation.

[0026] The working principle of the packaging slitting machine with calibration function provided by this utility model is as follows: When the slitting machine is needed, the non-woven fabric conveying cylinder is fixed on the unwinding roller 10, and then the non-woven fabric conveying line on the non-woven fabric conveying cylinder is manually guided to pass through the first guide roller 9 in sequence. The non-woven fabric conveying line then passes between the non-woven fabric conveying lines, and the lower surface of the non-woven fabric conveying line rests on the outer surface of the three slitting rollers 39. Then, it is guided by the three second guide rollers 11 for a second time, tightening the entire non-woven fabric conveying line. Finally, the non-woven fabric conveying line is connected to the outside. On the winding machine, when the non-woven fabric needs to be cut into processing materials of different widths according to the packaging bag processing requirements, the microcontroller 8 and position sensor 5 can be adjusted to operate and measure the distance between the middle cold-cutting blade 35 and the right cold-cutting blade 35. Because the positions of the right cold-cutting blade 35 and the left cold-cutting blade 35 are symmetrical, the distance between the middle cold-cutting blade 35 and the right cold-cutting blade 35 is also the distance between the middle cold-cutting blade 35 and the left cold-cutting blade 35. When the specified distance between the three cold-cutting blades 35 needs to be adjusted, the microcontroller 8 and motor 44 can be adjusted to operate. The output shaft of motor 44 rotates in both directions, thereby driving the two first lead screws 32 to rotate synchronously in both directions. This, in turn, drives the first sprocket 41 to rotate synchronously in both directions via the second sprocket 42 and chain 43. This, in turn, drives the two lower second lead screws 37 to rotate synchronously in both directions, causing the two alignment blocks 34 to move closer and further apart. This, in turn, causes the left and right cold cutting blades 35 to move closer and further apart. Simultaneously, the left and right roller mounting bases 38 rotate synchronously. During the relatively close and relatively far operations, the position sensor 5 measures the distance between the three cold cutting blades 35 in real time and returns this information to the microcontroller 8 in real time as an electrical signal, thus completing the precise calibration operation. When the three cold cutting blades 35 are adjusted to the specified angle, the microcontroller 8 can be controlled to operate the three cold cutting blades 35. The blades of the three cold cutting blades 35 rotate at high speed, which can control the external air pump. The blades of the three cold cutting blades 35 that are operating extend and enter the slitting grooves at the corresponding positions to continuously perform slitting operations.

[0027] It is worth noting that the microcontroller 8 disclosed in the above embodiments is specifically model S7-200. The cold cutting blade 35, motor 44 and position sensor 5 can be freely configured according to the actual application scenario. It is recommended that the cold cutting blade 35 be a ZK-005 model pneumatic shearing slitting blade, the motor 44 be an SGM7G type servo motor, and the position sensor 5 be a GP2Y0A02YK0F infrared ranging sensor. The microcontroller 8 controls the operation of the cold cutting blade 35, motor 44 and position sensor 5 using methods commonly used in the prior art.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A packaging and slitting machine with calibration function, characterized in that: Includes a workbench (1) and a calibration and slitting mechanism (3); Workbench (1): An upper mounting bracket (2) is fixedly connected between the upper sides of its left and right inner walls; The calibration and slitting mechanism (3) includes an upper sliding groove (31), a first lead screw (32), a limiting rod (33), a calibration block (34), and a cold cutting blade (35). The upper sliding groove (31) is symmetrically opened on the front side of the upper mounting frame (2). The two upper sliding grooves (31) are respectively rotatably connected to the interior of the first lead screw (32). The adjacent ends of the two first lead screws (32) are fixedly connected. The thread directions of the two first lead screws (32) are opposite. The two upper sliding grooves (31) are slidably connected to the interior of the two upper sliding grooves (34). The limiting rods (33) are fixedly connected between the left and right inner walls of the worktable (1). The two calibration blocks (34) are slidably connected to the two limiting rods (33). The front side of the two calibration blocks (34) is provided with a cold cutting blade (35). The middle of the front side of the upper mounting frame (2) is also provided with a cold cutting blade (35).

2. The packaging and slitting machine with calibration function according to claim 1, characterized in that: It also includes a microcontroller (8), which is located on the right side of the workbench (1). The input terminal of the microcontroller (8) is electrically connected to an external power supply, and the input terminals of the three cold cutting blades (35) are electrically connected to the output terminal of the microcontroller (8).

3. A packaging and slitting machine with calibration function according to claim 2, characterized in that: The calibration and slitting mechanism (3) further includes a lower mounting bracket (36), a second lead screw (37), a roller mounting seat (38), and a slitting roller (39). The lower mounting bracket (36) is located on the lower side between the left and right inner walls of the workbench (1). The upper surface of the lower mounting bracket (36) is symmetrically provided with lower sliding grooves. The interior of each of the two lower sliding grooves is rotatably connected to a second lead screw (37). The adjacent ends of the two second lead screws (37) are fixedly connected. The thread directions of the two second lead screws (37) are opposite. The inside of each groove is slidably connected to a roller mounting seat (38). The middle part of the roller mounting seat (38) is threadedly connected to the external thread surface of the second lead screw (37) located in the same lower groove. A roller mounting seat (38) is also fixedly connected to the middle part of the upper surface of the lower mounting bracket (36). The inside of each of the three roller mounting seats (38) is rotatably connected to a slitting roller (39). The middle part of the outer arc surface of each of the three slitting rollers (39) is provided with a slitting groove. The slitting rollers (39) and the cold cutting knife (35) are in corresponding vertical positions.

4. A packaging and slitting machine with calibration function according to claim 3, characterized in that: It also includes a drive mechanism (4), which includes a first sprocket (41), a second sprocket (42), a chain (43) and a motor (44). The first sprocket (41) is fixedly connected to the right end of the second lead screw (37) on the right side. The right end of the first lead screw (32) on the right side is fixedly connected to the second sprocket (42). The first sprocket (41) and the second sprocket (42) are connected by a chain (43). The motor (44) is provided on the upper side of the left side of the workbench (1). The output shaft of the motor (44) is fixedly connected to the left end of the first lead screw (32) on the left side. The input end of the motor (44) is electrically connected to the output end of the microcontroller (8).

5. A packaging and slitting machine with calibration function according to claim 2, characterized in that: It also includes a position sensor (5), which is located on the right side of the cold cutting blade (35) in the middle. A signal receiving board is provided on the left side of the cold cutting blade (35) on the right side. A scale line (6) is provided on the upper side of the front surface of the upper mounting bracket (2). A calibration head is provided on the upper surface of each of the three cold cutting blades (35). The three calibration heads correspond to the front and rear positions of a scale line (6). The position sensor (5) is bidirectionally electrically connected to the microcontroller (8).

6. A packaging and slitting machine with calibration function according to claim 1, characterized in that: It also includes a first guide roller (9), which is rotatably connected to the front side between the left and right inner walls of the worktable (1), and a second guide roller (11) is rotatably connected to the rear side between the left and right inner walls of the worktable (1).

7. A packaging and slitting machine with calibration function according to claim 1, characterized in that: An air inlet pipe (7) is fixedly connected to the upper side between the left and right inner walls of the workbench (1). The air inlets of the three cold cutting blades (35) are connected to an air inlet pipe (7) through air inlet pipes. The right end of the air inlet pipe (7) is connected to an external air pump.

8. A packaging and slitting machine with calibration function according to claim 1, characterized in that: It also includes an unwinding roller (10), which is rotatably connected to the front side of the upper surface of the worktable (1) via a bearing seat.

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