Tearable printed terry fabric group and full-automatic continuous processing equipment

By coordinating the design of the printing forming device and the tear line forming device in the fully automated continuous processing equipment, the coordination problem between the printing process and the tear line preparation process is solved, realizing efficient and seamless production of tearable printed terry cloth, and improving production efficiency and product quality.

CN223494080UActive Publication Date: 2025-10-31NINGBO XINRUN TEXTILE CO LTD
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Patent Information

Application Number
CN202520015213.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-10-31
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In existing tearable terry cloth processing equipment, the printing process and the tear line preparation process require precise coordination. Frequent time control and process coordination result in limited production speed and are prone to stagnation due to delays.

Method used

Design a fully automated continuous processing equipment for tearable printed terry cloth, including a cloth carrier, a printing forming device, and a tear line forming device. Printing is achieved by the screen assembly moving synchronously and in the same direction with the continuous terry cloth. Combined with a stepped preheating assembly and a drying/UV curing device, the printing process and the tear line preparation process are ensured to be independent and highly efficient and coordinated.

Benefits of technology

This achieves independence between the printing process and the tear line preparation process, avoiding fabric deformation and production speed limitations caused by frequent stops, improving production efficiency and product quality consistency, and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tearable printed terry cloth group and full-automatic continuous processing equipment. The tearable printed terry cloth group comprises a cloth carrying main machine used for bearing and conveying continuous terry cloth, a printing forming device and a tearing line forming device located on the downstream of the printing forming device. The printing forming device comprises a vertical base, a transverse base, a silk screen assembly and an operation assembly, the silk screen assembly moves to the upstream side of the cloth carrying main machine, the transverse base descends, a horizontal silk screen is close to the continuous looped fabric located on an operation roller shaft, a strip-shaped scraper descends to press and touch the horizontal silk screen, and the silk screen assembly and the continuous looped fabric move at the same speed in the same direction. Printing materials conveyed to the horizontal silk screen by the strip-shaped feeding head are transferred to the surface of the continuous terry cloth through meshes in the silk screen to form printing; the continuous terry cloth can be directly printed without pause, the two key procedures of printing and tearing line preparation do not interfere with each other, and the overall production speed is greatly increased.
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Description

Technical Field

[0001] This utility model relates to the technical field of textile fabric processing, and in particular to a tearable printed terry cloth assembly and a fully automatic continuous processing equipment. Background Technology

[0002] In modern life, tearable terry cloths are increasingly favored by consumers due to their convenience, hygiene, and practicality. These disposable or reusable towels not only play an important role in daily household cleaning but are also essential for travel, outdoor activities, and emergency rescue situations. With the growing popularity of tearable terry cloths, market demand for this product is constantly increasing, leading to the emergence of various processing equipment.

[0003] Patent CN116278291A discloses a method and equipment for preparing a continuous polyester fiber textile fabric that can be torn into sheets. It employs ultrasonic hot-melt technology, using a metal die and an ultrasonic welding head to generate high-temperature molten loops and base yarns in the polyester fiber textile, forming a tearable, thin, linear melt. This technology achieves the formation and temperature control of linear high-temperature zones without preheating, utilizing the resonance of the die and ultrasonic welding head to generate heat, ensuring continuous operation and consistency of each thin, linear melt.

[0004] Patent CN116873627A discloses a fully automatic easy-tear towel machine and its usage method, including a frame, a feeding assembly, a fixed-length drive assembly, an easy-tear seam forming assembly, a fabric guiding assembly, and a fabric roll winding assembly. Through the cooperation of these components, rapid and continuous forming of easy-tear towels is achieved. The machine achieves stable fabric feeding and fixed-length conveying through the movement and positioning of the drive assembly, and heats and compresses the fabric through the easy-tear seam forming assembly to create an easy-tear state.

[0005] Furthermore, with increased brand awareness and enhanced market competitiveness, consumers and producers are demanding more from tearable terry cloths than just their basic functions. The need to print trademarks, icons, care labels, symbols, and instructions on each towel is growing. This printing not only needs to meet the efficiency requirements of mass production but also ensure the consistency of the quality and placement of the printed pattern in each terry cloth unit to adapt to the diverse and personalized needs of the market. The increasing popularity of tearable terry cloths has spurred the development of various processing methods to meet the needs of different usage scenarios.

[0006] Patent CN118163473A discloses a continuous textile fabric, an integrated processing device, and a preparation method, including a fabric feeding mechanism, a fabric receiving mechanism, a heat transfer mechanism, and a heat-melting mechanism. During the pause in the continuous textile fabric's transport, a hot press plate transfers the pattern on the heat transfer paper below it onto the upper surface of a first position, while the heat-melting mechanism prepares a heat-melting tear line at a second position. This technology restricts the upward displacement of the first section through a first limiting rod and a second limiting rod, forming a force opposite to the movement of the hot press plate and the continuous heat transfer paper, keeping the loops or pile upright.

[0007] In the processing method described above, to achieve continuous production, the printing process must precisely coordinate with the tear line preparation process during the downtime of tear line preparation. This coordination places high demands on program control and equipment design, requiring precise time control and process coordination. Furthermore, any delay in any process may cause the entire production process to stall, affecting the overall production speed. Therefore, manufacturers need to develop production processes in which the printing process and the tear line preparation process do not interfere with each other. Utility Model Content

[0008] Therefore, the technical problem to be solved by this utility model is to provide a type of intermittently tearable printed terry cloth assembly, a fully automatic continuous processing equipment and method, which provides a printing process and a tear line preparation process that do not interfere with each other.

[0009] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a fully automatic continuous processing equipment for tearable printed terry cloth, including a cloth carrier for carrying and conveying continuous terry cloth, a printing forming device, and the tear line forming device located downstream of the printing forming device; the printing forming device includes a vertical base, a horizontal base, a screen assembly, and a working assembly;

[0010] The vertical base is provided with a vertical guide rail, and the horizontal base is provided on the vertical base and reciprocates longitudinally along the vertical guide rail; the working component includes a strip-shaped feeding head and a strip-shaped scraper, and the working component is fixed on the horizontal base and moves with the horizontal base;

[0011] The transverse base is provided with a transverse guide rail, and the wire mesh assembly is disposed on the transverse base and moves laterally back and forth along the transverse guide rail; the wire mesh assembly includes a horizontal wire mesh, and the strip-shaped scraper is raised and lowered by the scraper driving structure to contact or move away from the upper surface of the horizontal wire mesh.

[0012] The fabric carrier includes a working roller shaft located below the printing forming device, the continuous terry cloth is continuously wound around the working roller shaft, and the working component is located directly above the working roller shaft;

[0013] The screen assembly moves to the upstream side of the fabric carrier, the transverse base descends, the horizontal screen approaches the continuous terry cloth located on the working roller shaft, the strip-shaped doctor blade descends and presses against the horizontal screen, the screen assembly moves at the same speed and in the same direction as the continuous terry cloth, and the printing material conveyed by the strip-shaped feed head to the horizontal screen is transferred to the surface of the continuous terry cloth through the mesh of the screen to form a print.

[0014] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a stepped preheating component is provided upstream of the printing forming device to perform stepped multi-stage preheating of the continuous terry cloth segment before entering the printing forming device from low to high temperature.

[0015] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: the stepped preheating component includes multiple spaced heating rollers, the heating temperature of each heating roller gradually increases from upstream to downstream, and two adjacent heating rollers preheat the upper or lower surface of the continuous terry cloth respectively.

[0016] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: the wire mesh assembly includes a support bracket and a wire mesh frame, and the horizontal wire mesh is fixed in the wire mesh frame;

[0017] The support bracket includes cantilever arms located on the left and right sides of the wire mesh frame, and the cantilever arms include strip-shaped suspension parts;

[0018] The strip-shaped suspension part is located above the frame on the left and right sides of the wire mesh frame, and the strip-shaped suspension part and the frame are detachably connected by a number of connecting posts.

[0019] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: the frame is provided with a suspension cavity corresponding to the connecting column, the suspension cavity is provided with a suspension block that moves up and down with a limited range, an elastic element is provided between the suspension block and the bottom of the suspension cavity, and the connecting column and the suspension block are detachably connected.

[0020] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is: a drying device or a UV curing device is provided downstream of the printing forming device.

[0021] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a cover is provided downstream of the printing forming device, and a plurality of parallel guide rollers are provided inside the cover; the drying device or UV curing device is provided inside the cover.

[0022] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: the working roller shaft is smaller than the inner distance between the front and rear sides of the wire mesh frame, and the working roller shaft is located in the vertical downward projection area of ​​the horizontal wire mesh.

[0023] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: the cantilever includes a suspension seat, the strip-shaped suspension part is disposed on the suspension seat and moves back and forth along the suspension seat; the back and forth movement of the strip-shaped suspension part is controlled by a motor;

[0024] The wire mesh assembly is equipped with a sensor; the sensor is used to determine the relative position of the continuous terry cloth on the working roller shaft and the horizontal wire mesh, and send a command to drive the motor to finely adjust the front and rear position of the strip suspension part.

[0025] The preferred technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a tearable printed terry cloth set, which includes multiple cloth units continuously connected by hot melt tear lines; it is made from continuous terry cloth through a fully automatic continuous processing equipment for the tearable printed terry cloth set; the hot melt tear lines running through the width of the continuous terry cloth divide the continuous terry cloth into multiple cloth units that can be independently separated; one side of each cloth unit is printed, and the printed shape and position of each cloth unit are consistent.

[0026] Compared with existing technologies, the advantages of this invention are: continuous terry cloth can be directly printed without interruption, avoiding creases or stretching deformation caused by frequent stops, and significantly enhancing the independence between the printing process and the tear line preparation process. The continuous printing process is not affected by the tear line preparation process, and vice versa. This independence between processes not only simplifies production process management but also ensures that each process operates at its optimal state, thereby guaranteeing the quality and consistency of the final product. More importantly, since the two key processes of printing and tear line preparation do not interfere with each other, the overall production speed is greatly improved. Compared with traditional production methods that require frequent stops for adjustment, the equipment in this embodiment can continuously output high-quality tearable printed terry cloth sets, greatly improving production efficiency and reducing production costs. Attached Figure Description

[0027] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be construed as limiting the scope of the present invention. Furthermore, unless specifically indicated, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated depictions, and the drawings are not necessarily drawn to scale.

[0028] Figure 1 A three-dimensional fully automatic continuous processing equipment for a tearable printed terry cloth assembly Figure 1 ;

[0029] Figure 2 A three-dimensional fully automatic continuous processing equipment for a tearable printed terry cloth assembly Figure 2 ;

[0030] Figure 3 A schematic diagram of step A1 of a fully automated continuous processing method for a tearable printed terry cloth assembly;

[0031] Figure 4 A2 is a schematic diagram of the steps in a fully automated continuous processing method for a tearable printed terry cloth assembly.

[0032] Figure 5 A3 is a schematic diagram of the steps in a fully automated continuous processing method for a tearable printed terry cloth assembly.

[0033] Figure 6 This is a schematic diagram of a tearable printed terry cloth assembly. Detailed Implementation

[0034] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0035] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it will not be further defined and explained in subsequent figures.

[0036] In the description of this utility model, it should be noted that the terms "upper," "lower," "front," "rear," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Similarly, "first" and "second" are only for ease of understanding and have no other directional meaning, and cannot be considered as limitations on this utility model.

[0037] like Figure 1-5As shown, this embodiment provides a fully automatic continuous processing equipment for tearable printed terry cloth. It includes a fabric carrier 100 for carrying and conveying continuous terry cloth M, a printing forming device 200, and a tear line forming device 300 located downstream of the printing forming device 200. The printing forming device 200 includes a vertical base 10, a horizontal base 20, a screen assembly 30, and a working assembly 40.

[0038] like Figure 1-5 As shown, a vertical base 10 is provided with a vertical guide rail L1, and a horizontal base 20 is provided on the vertical base 10 and reciprocates longitudinally along the vertical guide rail L1. The working component 40 includes a strip-shaped feed head 41 and a strip-shaped scraper 42. The working component 40 is fixed on the horizontal base 20 and moves with the horizontal base 20. A horizontal guide rail L2 is provided on the horizontal base 20, and a screen assembly 30 is provided on the horizontal base 20 and reciprocates laterally along the horizontal guide rail L2. The screen assembly 30 includes a horizontal screen 1, and the strip-shaped scraper 42 is raised and lowered by a scraper drive structure to contact or move away from the upper surface of the horizontal screen 1. The fabric carrier 100 includes a working roller 50 located below the printing forming device 200. Continuous terry cloth M continuously wraps around the working roller 50. The working component 40 is located directly above the working roller 50, and the lower end of the strip-shaped scraper 42 is aligned vertically with the upper generatrix of the working roller 50.

[0039] Unlike conventional screen printing equipment, in this embodiment, the left and right positions of the strip squeegee 42 and the strip feed head 41 are constant and do not move. Instead, the pattern is printed by the screen assembly 30 moving synchronously and in the same direction with the continuous terry cloth M.

[0040] like Figure 3-5 As shown, the method for fully automatic continuous processing of fabric using this tearable printed terry cloth assembly includes step A—the printing forming device 200 prints on the continuous terry cloth M during the conveying process.

[0041] Step A includes the following sub-steps:

[0042] Step A1: As Figure 3 As shown, the wire mesh assembly 30 moves to the upstream side of the fabric carrier 100, and the wire mesh assembly 30 adaptively fine-tunes the front and rear distance of the horizontal wire mesh 1.

[0043] Step A2: As Figure 4 As shown, the transverse base 20 descends, the horizontal screen 1 approaches the continuous terry cloth M located on the working roller shaft 50, and the strip feed head 41 feeds the printing material to the horizontal screen 1.

[0044] Step A3: As Figure 5As shown, the screen assembly 30 moves at the same speed and in the same direction as the continuous terry cloth M. The strip-shaped squeegee 42 descends and presses against the horizontal screen 1. The strip-shaped feed head 41 conveys the printing material on the horizontal screen 1 to the surface of the continuous terry cloth M through the mesh of the screen to form a print.

[0045] When the printed continuous terry cloth M enters the downstream tear line forming device 300, the fabric carrier 100 pauses the conveying of the continuous terry cloth M, completing the preparation of the hot-melt tear line K extending along the width direction of the continuous terry cloth M. This step is specifically step B—the printed continuous terry cloth M segment is conveyed to the tear line forming device 300, the fabric carrier 100 pauses the conveying of the continuous terry cloth M, and the tear line forming device 300 prepares the hot-melt tear line K extending along the width direction of the continuous terry cloth M using ultrasound.

[0046] like Figure 6 As shown, the continuously automated tearable printed terry cloth assembly W prepared by the above method includes multiple cloth units Y continuously connected by a hot-melt tear line K. The hot-melt tear line K, which runs through the width of the continuous terry cloth, divides the continuous terry cloth into multiple cloth units Y that can be independently separated. Each cloth unit Y has a print J on one side, and the shape and position of the print J are consistent in each cloth unit Y.

[0047] It should be noted that during the printing operation, thanks to the ingenious design of the printing forming device 200 in the equipment, the continuous terry cloth M can be printed directly without stopping. The key to this feature is that the screen assembly 30 and the continuous terry cloth M can move synchronously and in the same direction, ensuring accurate printing of the pattern while avoiding creases or stretching deformation caused by frequent stops in the fabric. In this process, only the extremely short pause time during tear line preparation needs to be controlled. Due to the high degree of automation of the equipment, controlling this timing becomes exceptionally easy, thus ensuring the smooth operation of the entire production process.

[0048] Furthermore, the independence between the printing process and the tear line preparation process has been significantly enhanced. The continuous operation of the printing process is unaffected by the tear line preparation process, and vice versa. This independence between processes not only simplifies production process management but also ensures that each process operates optimally, thereby guaranteeing the quality and consistency of the final product.

[0049] More importantly, because the two key processes of printing and tear line preparation do not interfere with each other, the overall production speed is greatly improved. Compared with the traditional production method that requires frequent stops for adjustment, the equipment in this embodiment can continuously output high-quality tearable printed terry cloth sets W, which greatly improves production efficiency and reduces production costs.

[0050] In a preferred embodiment, a stepped preheating assembly 400 is provided upstream of the printing forming device 200. The stepped preheating assembly 400 preheats the continuous terry cloth M in the transmission state. That is, before step A, step S is included—the continuous terry cloth M segment before entering the printing forming device 200 is preheated in a stepped multi-stage manner from low to high temperature.

[0051] This step not only preheats the fabric but also ensures that the fabric reaches a suitable temperature before entering the printing forming device 200, thereby greatly optimizing the printing effect.

[0052] In the preheating process, the preferred embodiment employs a stepped preheating assembly 400 composed of multiple spaced heating rollers. The heating temperature of each heating roller gradually increases from upstream to downstream, forming a stepped multi-stage preheating mode with the temperature rising from low to high. This design not only ensures that the fabric is heated evenly during the preheating process but also avoids fabric deformation or damage caused by sudden temperature changes.

[0053] More importantly, the heating roller not only guides and supports the continuous terry cloth M during transport, but also preheats both the top and bottom surfaces. This double-sided preheating method not only improves preheating efficiency but also ensures that the fabric reaches its optimal temperature before printing, thereby further enhancing printing quality.

[0054] From a structural layout perspective, such as Figure 1-2 As shown in Figure 5, the stepped preheating assembly 400 has four heating rollers distributed from upstream to downstream. The second heating roller 402, third heating roller 403, and fourth heating roller 404 are located at the same horizontal level, and their upper generatrices are lower than the upper generatrices of the working roller shaft 50. The first heating roller 401 is located below these three, forming a unique preheating path. The continuous terry cloth M wraps around from below the first heating roller 401 to above the second heating roller 402, then around below the third heating roller 403, and finally around the fourth heating roller 404 and continues to pass above the working roller shaft 50. This path design not only ensures that the fabric is fully preheated but also avoids heat loss due to an excessively long path.

[0055] In addition, such as Figure 2 , 5 As shown, the first heating roller 401 and the third heating roller 403 are responsible for preheating the upper surface of the continuous terry cloth M, while the second heating roller 402 and the fourth heating roller 404 preheat the lower surface. This method of preheating the upper and lower surfaces simultaneously not only improves the preheating efficiency but also ensures that the fabric reaches a uniform and suitable temperature before printing, thereby further improving the printing quality and stability.

[0056] In a preferred specific implementation scheme, such as Figure 1 As shown, a drying device or a UV curing device is installed downstream of the printing forming apparatus 200. This is selected based on the characteristics of the printing material. If the printing material has UV curing properties, the printed pattern can be quickly cured and dried by the UV curing device after printing. If the printing material is dried by solvent evaporation, a drying device is more suitable for accelerating the hot air drying of the printed pattern to ensure the quality of the printing.

[0057] In a preferred embodiment, the drying device or UV curing device is modularly assembled to the fabric carrier 100. It should be understood that the drying device or UV curing device exists in a highly integrated modular form, meaning that they can be quickly installed or disassembled according to actual production needs without requiring large-scale modifications or adjustments to the overall equipment. This design allows the production line to easily switch to the optimal drying or curing mode for the current printing materials, effectively avoiding production delays and increased costs caused by equipment incompatibility or complex adjustments.

[0058] like Figure 1-5 As shown, downstream of the printing forming device 200, multiple compactly arranged guide rollers 60 are provided. The staggered arrangement of these guide rollers 60 within the limited length of the device increases the length of the continuous terry cloth M along the path, thereby improving the drying effect. Furthermore, these guide rollers 60 are mounted on a support, which also has a cover 70 that can enclose the section of continuous terry cloth M. The drying device or UV curing device is detachably mounted inside the cover 70. The cover 70 provides a relatively enclosed working environment for the drying device or UV curing device, helping to improve the efficiency and quality of drying or curing.

[0059] Regarding equipment optimization, in a specific implementation plan, such as Figure 3-5 As shown, the screen assembly 30 includes a support bracket and a screen frame 32, with the horizontal screen 1 fixed inside the screen frame 32. Furthermore, as shown, the working roller 50 is smaller than the inner distance between the frame bodies 2 on both the front and rear sides of the screen frame 32, and the working roller 50 is located within the vertically downward projection area of ​​the horizontal screen 1.

[0060] The support bracket includes cantilever 31 located on the left and right sides of the wire mesh frame 32. Each cantilever 31 includes a suspension seat 6, which is mounted on an L-shaped hanging body 7. The upper end of the L-shaped hanging body 7 is connected to a horizontal guide rail L2 on the horizontal base 20 via a slider 8. The reciprocating motion of the slider 8 is driven by a servo motor. The lifting and lowering of the horizontal base 20 on the vertical base 10 is also driven by a servo motor.

[0061] Furthermore, such as Figure 3-5As shown, the cantilever 31 includes a strip-shaped suspension part 5. The strip-shaped suspension part 5 is located above the frame 2 on both the left and right sides of the wire mesh frame 32, and the strip-shaped suspension part 5 and the frame 2 are connected by several connecting posts 4. The frame 2 is provided with a suspension cavity corresponding to the connecting post 4, and a suspension block 3 that moves up and down with a limited amplitude is provided in the suspension cavity. An elastic element is provided between the suspension block 3 and the bottom of the suspension cavity. The connecting post 4 and the suspension block 3 are detachably connected. In this embodiment, a threaded connection is used.

[0062] This connection method is not only stable and reliable, but more importantly, the suspension cavity inside the frame 2, along with the suspension block 3 and elastic element within the cavity, together constitute a highly efficient floating mechanism. When the continuous terry cloth M passes through the screen, even with minor unevenness or tension changes, the screen can adaptively adjust itself through the up-and-down movement of the suspension block 3, effectively avoiding damage to the fabric surface from hard contact and ensuring the integrity and aesthetics of the printed pattern.

[0063] The detachable connection design of the screen frame 32 further enhances the flexibility and maintainability of the equipment. The detachable connection between the connecting column and the suspension block 3 makes replacing the screen frame 32 exceptionally easy. In practice, simply loosening the connection between the connecting column and the suspension block 3 allows for easy removal of the old screen frame 32 and replacement with the frame 2 containing the new screen. This design not only significantly reduces screen replacement time and improves production efficiency but also enables rapid switching between different printing patterns. Furthermore, the detachable design facilitates daily maintenance and cleaning, reduces maintenance costs, and extends the equipment's lifespan.

[0064] Furthermore, the strip-shaped suspension part 5 is mounted on the suspension seat 6 and moves back and forth along the suspension seat 6. The back and forth movement of the strip-shaped suspension part 5 is controlled by a motor. A sensor is provided on the screen assembly 30. This sensor has high sensitivity and accuracy, and can determine the relative position between the continuous terry cloth M on the working roller shaft 50 and the horizontal screen 1 in real time. When the sensor detects a positional deviation between the two, it immediately sends a command to the motor to drive the strip-shaped suspension part 5 to make fine adjustments, thereby ensuring that the relative position between the horizontal screen 1 in the screen frame 32 and the continuous terry cloth M on the working roller shaft 50 remains consistent. Therefore, regardless of the forward or backward positional shift of the terry cloth during transmission, the printing position can always remain consistent, thereby avoiding printing quality problems caused by positional deviations. This adaptive method is significantly superior to the technical solution of ordinary correction rollers correcting the position of the terry cloth at the corresponding position before printing.

[0065] This invention introduces a fully automatic continuous processing equipment for a tearable printed terry cloth assembly. Specific examples are used to illustrate the principle and implementation of this invention. The descriptions of the embodiments are merely for the purpose of helping to understand this invention and its core ideas. It should be noted that those skilled in the art can make various improvements and modifications to this invention without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this invention.

Claims

1. A fully automatic continuous processing equipment for tearable printed terry cloth sets, characterized in that: It includes a fabric carrier for carrying and conveying continuous terry cloth, a printing forming device, and a tear line forming device located downstream of the printing forming device; the printing forming device includes a vertical base, a horizontal base, a screen assembly, and a working assembly; The vertical base is provided with a vertical guide rail, and the horizontal base is provided on the vertical base and reciprocates longitudinally along the vertical guide rail; the working component includes a strip-shaped feeding head and a strip-shaped scraper, and the working component is fixed on the horizontal base and moves with the horizontal base; The transverse base is provided with a transverse guide rail, and the wire mesh assembly is disposed on the transverse base and moves laterally back and forth along the transverse guide rail; the wire mesh assembly includes a horizontal wire mesh, and the strip-shaped scraper is raised and lowered by the scraper driving structure to contact or move away from the upper surface of the horizontal wire mesh. The fabric carrier includes a working roller shaft located below the printing forming device, the continuous terry cloth is continuously wound around the working roller shaft, and the working component is located directly above the working roller shaft; The screen assembly moves to the upstream side of the fabric carrier, the transverse base descends, the horizontal screen approaches the continuous terry cloth located on the working roller shaft, the strip-shaped doctor blade descends and presses against the horizontal screen, the screen assembly moves at the same speed and in the same direction as the continuous terry cloth, and the printing material conveyed by the strip-shaped feed head to the horizontal screen is transferred to the surface of the continuous terry cloth through the mesh of the screen to form a print.

2. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 1, characterized in that: The upstream of the printing forming device is equipped with a stepped preheating component, which preheats the continuous terry cloth segment entering the printing forming device in a stepped, multi-stage manner from low to high temperature.

3. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 2, characterized in that: The stepped preheating assembly includes multiple spaced heating rollers, with the heating temperature of each roller gradually increasing from upstream to downstream. Two adjacent heating rollers preheat the upper or lower surface of the continuous terry cloth, respectively.

4. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 1, characterized in that: The wire mesh assembly includes a support bracket and a wire mesh frame, and the horizontal wire mesh is fixed inside the wire mesh frame; The support bracket includes cantilever arms located on the left and right sides of the wire mesh frame, and the cantilever arms include strip-shaped suspension parts; The strip-shaped suspension part is located above the frame on the left and right sides of the wire mesh frame, and the strip-shaped suspension part and the frame are detachably connected by a number of connecting posts.

5. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 4, characterized in that: The frame is provided with a suspension cavity corresponding to the connecting column. The suspension cavity is provided with a suspension block that can move up and down within a limited range. An elastic element is provided between the suspension block and the bottom of the suspension cavity. The connecting column and the suspension block are detachably connected.

6. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 1, characterized in that: A drying device or a UV curing device is installed downstream of the printing and forming device.

7. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 6, characterized in that: A cover is provided downstream of the printing forming device, and multiple parallel guide rollers are provided inside the cover; the drying device or UV curing device is provided inside the cover.

8. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 4, characterized in that: The working roller shaft is smaller than the inner distance between the front and rear sides of the wire mesh frame, and the working roller shaft is located within the vertical downward projection area of ​​the horizontal wire mesh.

9. The fully automatic continuous processing equipment for a tearable printed terry cloth set according to claim 4, characterized in that: The cantilever includes a suspension seat, and the strip-shaped suspension part is disposed on the suspension seat and moves back and forth along the suspension seat; the back and forth movement of the strip-shaped suspension part is controlled by a motor; The wire mesh assembly is equipped with a sensor; the sensor is used to determine the relative position of the continuous terry cloth on the working roller shaft and the horizontal wire mesh, and send a command to drive the motor to finely adjust the front and rear position of the strip suspension part.

10. A tearable printed terry cloth assembly, comprising a plurality of fabric units continuously connected by hot-melt tear lines; characterized in that: The continuous terry cloth is prepared by a fully automatic continuous processing equipment for a tearable printed terry cloth assembly as described in any one of claims 1-9; a hot-melt tear line running through the width of the continuous terry cloth divides the continuous terry cloth into multiple fabric units that can be independently separated; one side of each fabric unit is printed, and the printed shape and position of each fabric unit are consistent.