Assembly and detection integrated tool for automobile door parts
By integrating control functions such as window lifting and turn signals into the tooling, the problem of space constraints during the assembly and testing of door components is solved, achieving efficient auxiliary assembly and testing, and reducing rework and component damage.
Patent Information
- Application Number
- CN202423138352.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The assembly and testing of automotive door glass and electronic control components are subject to space constraints and inconveniences, leading to complex manual operations and increasing the risk of rework and component damage.
Design an integrated tooling that includes a housing, an integrated board, a power supply, an output wiring harness interface, and function control buttons. It integrates control functions such as window lifting, turn signals, and exterior rearview mirrors, and is equipped with function prompt stickers to achieve component-assisted assembly and online electronic control function testing.
It improves the assembly efficiency of door components, reduces rework and component damage, and realizes multi-functional auxiliary assembly and testing integration, thereby improving work efficiency.
Smart Images

Figure CN223494649U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive assembly and testing technology, and more specifically, to an integrated tooling for assembling and testing automotive door components. Background Technology
[0002] During the car assembly process, due to the limited space of the door structure, the door glass and window regulator need to be assembled at a low position. After the assembly is completed, the door glass needs to be raised to a high position, which is quite inconvenient to lift manually.
[0003] During vehicle inspection, the electronic control components of the doors require subsequent function switches to be assembled and connected before their electronic functions can be checked for abnormalities. If an abnormality is found at this stage, the previously assembled components need to be disassembled to identify the source of the problem. This operation not only increases rework but also easily damages the relevant components. Electronic control components include window regulators and exterior rearview mirrors. Their functions include window operation, turn signal activation / deactivation, exterior rearview mirror folding, exterior rearview mirror tilting, and exterior rearview mirror lens adjustment. Early detection of abnormalities is crucial. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated tooling for the assembly and testing of automotive door components, so as to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model adopts the following technical solution:
[0006] An integrated tooling for assembling and inspecting automotive door components includes:
[0007] Casing 100;
[0008] An integrated plate 200 is installed inside the housing 100. The integrated plate 200 integrates one or more of the following control functions: glass lifting control function, turn signal on / off control function, exterior rearview mirror folding control function, exterior rearview mirror flipping control function, and exterior rearview mirror lens adjustment control function.
[0009] Power supply 300, which supplies power to the integrated board 200;
[0010] An output wiring harness interface 400 is provided, one end of which is connected to the wiring harness of the integrated board 200 inside the housing 100, and the other end extends to the outside of the housing 100.
[0011] A function control button 500 is mounted on the housing 100 and connected to the integrated plate 200;
[0012] A power switch button 600 is mounted on the housing 100 and connected to the integrated board 200. The power switch button 600 includes a first switch button 610 and a second switch button 620. When the first switch button 610 is triggered, the current is output in the forward direction; when the second switch button 620 is triggered, the current is output in the reverse direction; when neither the first switch button 610 nor the second switch button 620 is triggered, the power switch button 600 is in the off state.
[0013] Furthermore, the power supply 300 is a rechargeable battery and is installed inside the housing 100.
[0014] Furthermore, a power supply protective shell 310 is also provided outside the power supply 300.
[0015] Furthermore, the output wiring harness interface 400 includes a first output wiring harness interface 410 and a second output wiring harness interface 420. The first output wiring harness interface 410 can be connected to the window regulator wiring harness interface on the actual vehicle, and the second output wiring harness interface 420 can be connected to the exterior rearview mirror wiring harness interface on the actual vehicle.
[0016] Furthermore, the function control button 500 includes a window lifting function control button 510, a turn signal on / off function control button 520, an exterior rearview mirror folding function control button 530, an exterior rearview mirror flipping function control button 540, and an exterior rearview mirror lens adjustment function control button 550. The window lifting function control button 510, the turn signal on / off function control button 520, the exterior rearview mirror folding function control button 530, the exterior rearview mirror flipping function control button 540, and the exterior rearview mirror lens adjustment function control button 550 are respectively connected to the corresponding control function modules on the integrated board 200. When one of the buttons is triggered, the integrated board 200 outputs the corresponding control function signal through the output wiring harness interface 400.
[0017] Furthermore, the integrated tooling for assembling and testing automotive door components also includes function prompt stickers 700. The number of function prompt stickers 700 is the same as the number of function control buttons 500. The function prompt stickers 700 are placed on or near the corresponding function button 500 at a corresponding position, and are marked with prompts for the control functions of the corresponding function control buttons 500.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] This utility model provides an integrated tooling for assembling and testing automotive door components. By integrating multiple functions such as window lifting control, turn signal on / off control, exterior rearview mirror folding control, exterior rearview mirror flipping control, and exterior rearview mirror lens adjustment control on an integrated plate, and equipped with corresponding buttons, it realizes the integration of multi-functional auxiliary tooling for component auxiliary assembly, component in-factory electronic control function testing, and component online electronic control function testing, thereby improving work efficiency. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings:
[0021] Figure 1 This is a schematic diagram of the front structure of an integrated tooling for assembling and inspecting automotive door components in one embodiment.
[0022] Figure 2 This is a schematic diagram of the back structure of an integrated tooling for assembling and testing automotive door components in one embodiment;
[0023] 100. Shell;
[0024] 200. Integrated board;
[0025] 300. Power supply; 310. Power supply protective case;
[0026] 400. Output harness interface; 410. First output harness interface; 420. Second output harness interface;
[0027] 500. Function control button; 510. Window lifting function control button; 520. Turn signal on / off function control button; 530. Exterior rearview mirror folding function control button; 540. Exterior rearview mirror tilting function control button; 550. Exterior rearview mirror lens adjustment function control button;
[0028] 600. Power switch button; 610. First switch button; 620. Second switch button;
[0029] 700. Function prompt sticker. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the utility model will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0031] See Figure 1 , Figure 2This embodiment provides an integrated tooling for assembling and testing automotive door components, including: a housing 100, an integrated board 200, a power supply 300, an output wiring harness interface 400, a function control button 500, a power switch button 600, and a function prompt sticker 700.
[0032] The housing 100 can be a closed or semi-closed box for installing and protecting other components.
[0033] The integrated plate 200 is detachably and fixedly installed in the housing 100 by fastening screws. The integrated plate 200 integrates multiple control functions such as glass lifting control, turn signal on / off control, exterior rearview mirror folding control, exterior rearview mirror flipping control, and exterior rearview mirror lens adjustment control.
[0034] The power supply 300 supplies power to the integrated board 200. In this embodiment, in order to facilitate the use of the automotive door component assembly and testing integrated tooling without environmental restrictions, the power supply 300 adopts a rechargeable battery and is installed inside the housing 100. The housing 100 is also provided with an interface for charging the battery. The power supply 300 is also provided with a power protection shell 310.
[0035] One end of the output harness interface 400 is connected to the harness of the integrated board 200 inside the housing 100, and the other end extends to the outside of the housing 100 for connection with the function controller on the actual vehicle to output control function signals.
[0036] Since the window regulator and the exterior rearview mirror and turn signals are controlled by different controllers, in this embodiment, the output wiring harness interface 400 includes a first output wiring harness interface 410 and a second output wiring harness interface 420. The first output wiring harness interface 410 can be connected to the window regulator wiring harness interface on the actual vehicle, and the second output wiring harness interface 420 can be connected to the exterior rearview mirror wiring harness interface on the actual vehicle.
[0037] The function control button 500 is mounted on the housing 100 and connected to the integrated board 200. The function control button 500 includes a window lifting function control button 510, a turn signal on / off function control button 520, an exterior rearview mirror folding function control button 530, an exterior rearview mirror flipping function control button 540, and an exterior rearview mirror lens adjustment function control button 550. The window lifting function control button 510, the turn signal on / off function control button 520, the exterior rearview mirror folding function control button 530, the exterior rearview mirror flipping function control button 540, and the exterior rearview mirror lens adjustment function control button 550 are respectively connected to the corresponding control function modules on the integrated board 200. When one of the buttons is triggered, the integrated board 200 outputs the corresponding control function signal through the output wiring harness interface 400.
[0038] The function prompt sticker 700 is used to indicate the specific function of the corresponding function control button 500. The number of function prompt stickers 700 is the same as the number of function control buttons 500. The function prompt stickers 700 are placed on or near the corresponding function button 500 at a corresponding position, and are marked with prompts for the control function of the corresponding function control button 500.
[0039] The power switch button 600 is mounted on the housing 100 and connected to the integrated board 200. The power switch button 600 includes a first switch button 610 and a second switch button 620.
[0040] In some specific embodiments, the power switch button 600 is provided with "+" and "-" direction indicators, where the "+" direction indicator represents the first switch button 610 and the "-" direction indicator represents the second switch button 620. When the first switch button 610 is triggered, the current is output in the positive direction, and when the second switch button 620 is triggered, the current is output in the reverse direction. When neither the first switch button 610 nor the second switch button 620 is triggered, the power switch button 600 is in the off state.
[0041] This embodiment provides the working process of an integrated tooling for assembling and inspecting automotive door components:
[0042] Connect the first output harness interface 410 to the window regulator harness interface of the actual vehicle:
[0043] First, press the glass lifting function control button 510, then press the first power switch button 610. At this time, the glass will rise. Press the second power switch button 620. At this time, the glass will fall. Test result: The glass lifting function is normal. If any of the above states are abnormal, the test result is: The glass lifting function is abnormal.
[0044] Then connect the second output harness interface 420 to the exterior rearview mirror controller harness interface:
[0045] First, press the turn signal on / off function control button 520, then press the first power switch button 610. At this time, the turn signal is on and the light is on. Press the second power switch button 620. At this time, the turn signal is off and the light is off. Test result: The turn signal on / off function is normal. If any of the above states are abnormal, the test result is: The turn signal on / off function is abnormal.
[0046] First, press the exterior rearview mirror folding function control button 530, then press the first power switch button 610. At this time, the exterior rearview mirror is folded towards the door. Press the second power switch button 620. At this time, the exterior rearview mirror is unfolded away from the door. Test result: The exterior rearview mirror folding function is normal. If any of the above states are abnormal, the test result is: The exterior rearview mirror folding function is abnormal.
[0047] First, press the exterior rearview mirror flip function control button 540, then press the first power switch button 610. At this time, the exterior rearview mirror will flip counterclockwise around the Y-axis, and the mirror surface will be tilted towards the ground. Press the second power switch button 620. At this time, the exterior rearview mirror will flip clockwise and counterclockwise around the Y-axis, and the mirror surface will be tilted towards the sky. Test result: The exterior rearview mirror flip function is normal. If any of the above states are abnormal, the test result is: The exterior rearview mirror flip function is abnormal.
[0048] First, press the exterior rearview mirror lens adjustment function control button 550, then press the first power switch button 610. At this time, the exterior rearview mirror lens rotates clockwise around the Y-axis. Press the second power switch button 620. At this time, the exterior rearview mirror lens rotates counterclockwise around the Y-axis. Test result: The exterior rearview mirror lens adjustment function is normal. If any of the above states are abnormal, the test result is: The exterior rearview mirror lens adjustment function is abnormal.
[0049] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0050] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An integrated tooling for assembling and inspecting automotive door components, characterized in that, include: Casing (100); An integrated plate (200) is installed inside the housing (100). The integrated plate (200) integrates one or more of the following control functions: glass lifting control function, turn signal on / off control function, exterior rearview mirror folding control function, exterior rearview mirror flipping control function, and exterior rearview mirror lens adjustment control function. A power supply (300) supplies power to the integrated board (200); Output harness interface (400), one end of which is connected to the wiring harness of the integrated board (200) inside the housing (100), and the other end extends to the outside of the housing (100); A function control button (500) is mounted on the housing (100) and connected to the integrated plate (200); A power switch button (600) is mounted on the housing (100) and connected to the integrated board (200). The power switch button (600) includes a first switch button (610) and a second switch button (620). When the first switch button (610) is triggered, the current is output in the forward direction. When the second switch button (620) is triggered, the current is output in the reverse direction. When neither the first switch button (610) nor the second switch button (620) is triggered, the power switch button (600) is in the off state.
2. The integrated tooling for assembling and testing automotive door components according to claim 1, characterized in that, The power source (300) is a rechargeable battery and is installed inside the housing (100).
3. The integrated tooling for assembling and inspecting automotive door components according to claim 2, characterized in that, The power supply (300) is also provided with a power supply protective shell (310).
4. The integrated tooling for assembling and testing automotive door components according to claim 1, characterized in that, The output wiring harness interface (400) includes a first output wiring harness interface (410) and a second output wiring harness interface (420). The first output wiring harness interface (410) can be connected to the window regulator wiring harness interface on the actual vehicle, and the second output wiring harness interface (420) can be connected to the exterior rearview mirror wiring harness interface on the actual vehicle.
5. The integrated tooling for assembling and testing automotive door components according to claim 1, characterized in that, The function control buttons (500) include a window lifting function control button (510), a turn signal on / off function control button (520), an exterior rearview mirror folding function control button (530), an exterior rearview mirror flipping function control button (540), and an exterior rearview mirror lens adjustment function control button (550). The window lifting function control button (510), the turn signal on / off function control button (520), the exterior rearview mirror folding function control button (530), the exterior rearview mirror flipping function control button (540), and the exterior rearview mirror lens adjustment function control button (550) are respectively connected to the corresponding control function modules on the integrated board (200). When one of the buttons is triggered, the integrated board (200) outputs the corresponding control function signal through the output wiring harness interface (400).
6. The integrated tooling for assembling and testing automotive door components according to claim 5, characterized in that, It also includes function prompt stickers (700), the number of which is the same as the number of function control buttons (500). The function prompt stickers (700) are placed on or near the corresponding position of the function control button (500) and are marked with prompts for the control function of the corresponding function control button (500).