Bale breaker capable of avoiding material waste

By designing the sieve plate and sieve cylinder assembly, the cutter holder cuts the material bag, and combined with the shaking of the electric push rod and the flipping of the sieve cylinder, the problem of material residue in the material bag is solved, realizing the full discharge of material and avoiding waste.

CN223494976UActive Publication Date: 2025-10-31JILIN YATAI MINGCHENG CEMENT CO LTD
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Patent Information

Application Number
CN202422894222.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-31
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing unpacking machines leave residual material inside the bags after unpacking, resulting in material waste and preventing effective and uniform tumbling and screening.

Method used

The design incorporates a screen plate and screen cylinder assembly. The material bag is cut into small sections by a cutter holder, and the combination of electric push rod shaking and screen cylinder flipping ensures complete material discharge.

Benefits of technology

It effectively reduces material residue in the packaging, avoids material waste, and improves unpacking efficiency and the comprehensiveness of material output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bale breaker capable of avoiding material waste. The bale breaker comprises a bale breaker body, a bale breaking assembly and a separating assembly. The bale breaking assembly comprises a sieve plate movably installed on one side in the bale breaking machine body and cutter grooves formed in one side of the sieve plate in an arrayed mode. According to the bale breaker capable of avoiding material waste, the tool rests installed in the multiple sets of tool grooves in one side of the sieve plate in the bale breaker body can transversely separate and cut a material bag at the outer end of the material bag into a plurality of small sections when the material bag at the upper end of the sieve plate is unpacked, and then the material bag is lifted and shaken up and down through the second electric push rod at the bottom of the sieve plate; meanwhile, after the material bag at the upper end of the sieve plate is unpacked, a fixed rail on one side of the sieve plate operates to convey a plurality of groups of cut and separated material bags into a sieve drum on the outer side of the sieve plate, so that the material bags are turned over through the sieve drum when being discharged, and the material bags are discharged through the sieve drum; and therefore, residual materials in the material bags are screened out, comprehensive discharging after the material bags are unpacked is guaranteed, and the problem of material waste is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of unpacking machine technology, specifically to an unpacking machine that avoids material waste. Background Technology

[0002] A packaging unpacking machine is a mechanical device used to unpack and break down the materials in packaging bags and transport them to subsequent production stages or storage equipment. Packaging unpacking machines can realize automatic feeding, cutting, separation, and conveying processes, which greatly improves production efficiency.

[0003] Existing unpacking machines, such as the one disclosed in publication number CN221438683U, have the advantages of high bag cutting qualification rate and small space occupation during equipment stroke. However, after the bags are unpacked, they are directly collected into the collection mechanism. This makes it inconvenient to tumble and screen the bags again during collection. As a result, some material remains in the bags, which leads to material waste. Therefore, we propose an unpacking machine that avoids material waste. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A packaging unpacking machine for avoiding material waste includes: a packaging unpacking machine body, a packaging unpacking component, and a separation component; the packaging unpacking component includes a screen plate movably installed on one side of the packaging unpacking machine body, knife grooves arranged on one side of the screen plate, a knife holder movably installed in the knife grooves, and a first electric push rod fixedly installed at the outer end of the knife holder in the side wall of the packaging unpacking machine body; the separation component includes a screen cylinder movably installed on one side of the screen plate, screen holes arranged on one side of the screen cylinder, a blocking strip arranged and fixedly installed on one side of the screen cylinder, a toothed ring fixedly installed at the outer end of the screen cylinder, an electric slide rail fixedly installed on the inner wall of the packaging unpacking machine body on one side of the screen plate, a slide seat movably installed at the front end of the electric slide rail, and multiple sets of levers arranged and fixedly installed at the bottom of the slide seat.

[0007] Preferably, a second electric push rod is fixedly installed on both sides of the bottom of the sieve plate, and a support plate is fixedly installed on the bottom of each of the second electric push rods, with both ends of the support plate fixed to the inner wall of the unpacking machine.

[0008] Preferably, each lever also has a movable rod movably installed inside it, and the movable rod has a T-shaped column structure.

[0009] Preferably, a gear is also meshed on the upper end of the gear ring, a motor is fixedly installed on one end of the gear, and a fixing frame is fixedly installed on the outer end of the motor, with both sides of the fixing frame fixed to the inner wall of the unpacking machine.

[0010] Preferably, a fixed rail is also fixedly installed on the outer end of the screen cylinder on the outer side of the unpacking machine body, and the fixed rail is circular.

[0011] Preferably, both sides of the fixed rail are also movably installed with restraint plates, and the rear ends of the restraint plates are also fixedly installed with fixing columns, and the inner sides of the fixing columns are fixed to the outer wall of the unpacking machine.

[0012] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0013] 1. In this utility model, the knife holder installed in the multiple knife slots on one side of the screen plate inside the unpacking machine can horizontally separate and cut the outer end of the material bag into multiple small segments when unpacking the material bag at the upper part of the screen plate. Then, in conjunction with the second electric push rod at the bottom of the screen plate to lift and shake it up and down, it can increase the speed of the internal material falling when unpacking the material bag and reduce the residue of the material bag.

[0014] 2. In this utility model, after the material bag at the top of the screen plate is unpacked, the fixed rail on one side of the screen plate will operate to transport multiple sets of cut and separated material bags to the inside of the screen cylinder outside the screen plate, so that when the material bag is discharged, it will be flipped by the screen cylinder, thereby screening out the material remaining inside, ensuring full discharge after the material bag is unpacked, and avoiding the problem of material waste. Attached Figure Description

[0015] Figure 1 This is an overall structural diagram of the present invention;

[0016] Figure 2 This is a side sectional view of the present invention;

[0017] Figure 3 This is a structural diagram of the internal components of the unpacking machine of this utility model;

[0018] Figure 4 This is a structural diagram of the sieve cylinder of this utility model;

[0019] Figure 5 This is a structural diagram of the sieve plate of this utility model;

[0020] Figure 6 This is a structural diagram of the restraint plate of this utility model.

[0021] Figure label:

[0022] 100. Packaging unpacking machine body;

[0023] 200. Unpacking assembly; 201. Sieve plate; 202. Knife groove; 203. Knife holder; 204. First electric actuator; 205. Second electric actuator; 206. Support plate;

[0024] 300. Separation component; 301. Screen cylinder; 302. Screen hole; 303. Blocking bar; 304. Gear ring; 305. Electric slide rail; 306. Slide seat; 307. Toggle lever; 308. Movable rod; 309. Gear; 310. Motor; 311. Fixing frame; 312. Fixing rail; 313. Restraining plate; 314. Fixing column. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0026] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a packaging unpacking machine that avoids material waste.

[0027] Example 1:

[0028] Combination Figure 1-6As shown, the present invention provides a packaging unpacking machine to avoid material waste, comprising: a packaging unpacking machine body 100, a packaging unpacking component 200, and a separation component 300; the packaging unpacking component 200 includes a sieve plate 201 movably installed on one side inside the packaging unpacking machine body 100, a knife groove 202 arranged on one side of the sieve plate 201, a knife holder 203 movably installed in the knife groove 202, and a first electric push rod 204 fixedly installed at the outer end of the knife holder 203 in the side wall of the packaging unpacking machine body 100; The separation assembly 300 includes a screen cylinder 301 movably mounted on one side of the screen plate 201, screen holes 302 arranged on one side of the screen cylinder 301, a blocking strip 303 fixedly mounted on one side of the screen cylinder 301, a toothed ring 304 fixedly mounted on the outer end of the screen cylinder 301, an electric slide rail 305 fixedly mounted on the inner wall of the unpacking machine body 100 on one side of the screen plate 201, a slide block 306 movably mounted on the front end of the electric slide rail 305, and multiple sets of levers fixedly mounted on the bottom of the slide block 306. 307. A second electric push rod 205 is fixedly installed on both sides of the bottom of the sieve plate 201. A support plate 206 is fixedly installed at the bottom of each of the second electric push rods 205, and both ends of the support plate 206 are fixed to the inner wall of the unpacking machine body 100. A movable rod 308 is movably installed inside the lever 307, and the movable rod 308 has a T-shaped columnar structure. A gear 309 is meshed on the upper end of the gear ring 304, and a motor 310 is fixedly installed at one end of the gear 309. A fixing frame 311 is also fixedly installed at the outer end of the unpacking machine body 100, and both sides of the fixing frame 311 are fixed to the inner wall of the unpacking machine body 100. A fixing rail 312 is also fixedly installed at the outer end of the screen cylinder 301 on the outer side of the unpacking machine body 100. The fixing rail 312 is circular. A restraining plate 313 is also movably installed on both sides of the fixing rail 312. A fixing column 314 is also fixedly installed at the rear end of the restraining plate 313, and the inner side of the fixing column 314 is fixed to the outer wall of the unpacking machine body 100.

[0029] Specifically, a packaging unpacking machine is a mechanical device used to unpack and break down materials in packaging bags and transport them to subsequent production stages or storage equipment. The machine body 100 has multiple sets of knife slots 202 on one side of the screen plate 201, which can laterally separate and cut the outer end of the bag into multiple small segments when unpacking the bag at the top of the screen plate 201. This, combined with a second electric push rod 205 at the bottom of the screen plate 201 that lifts and shakes the bag, increases the speed at which the internal material falls out during unpacking and reduces material residue. Simultaneously, after the bag at the top of the screen plate 201 is unpacked, a fixed rail 312 on one side of the screen plate 201 will rotate to transport the multiple sets of cut and separated bags to the inside of the screen cylinder 301 outside the screen plate 201. When the bags are discharged, they are flipped by the screen cylinder 301, thus screening out any remaining material, ensuring complete discharge after unpacking and avoiding material waste. The screen cylinder 301 is equipped with various obstructions. The baffle 303 is mainly used to prevent the material bag from turning over after it is conveyed into the screen cylinder 301, thus causing the residual material inside to fall out. The gear 309 driven by the motor 310 at the upper end of the unpacking machine body 100 mainly drives the gear ring 304 at the outer end of the screen cylinder 301, thereby rotating the screen cylinder 301 inside the gear ring 304. The slide block 306 driven by the electric slide rail 305 mainly pushes the material bag out after separation through multiple sets of levers 307 and movable rods 308 at the bottom of the slide block 306, so as to convey it into the screen cylinder 301. The movable rod 308, which is movably installed at the bottom of the levers 307, mainly retracts during the up-and-down shaking of the screen plate 201 to avoid affecting the shaking of the screen plate 201. The fixed rail 312 fixedly installed on the outside of the screen cylinder 301, and the restraining plates 313 movably engaged on both sides of the fixed rail 312 are mainly used for stable restraint during the rotation of the screen cylinder 301 to ensure the stability of the screen cylinder 301 during rotation.

[0030] Working principle and usage process of this utility model:

[0031] When the material bag is conveyed to the upper end of the screen plate 201 inside the unpacking machine body 100 for unpacking, the first electric push rod 204 will be activated first to drive the knife holder 203 in the knife groove 202 to slide back and forth, thereby cutting and separating the material bag at the upper end of the screen plate 201 into multiple segments. After the material bag is cut, the second electric push rods 205 on both sides of the bottom of the screen plate 201 will be activated to shake the screen plate 201 up and down, thereby feeding the material inside the cut material bag into the unpacking machine body 100. After the material inside the material bag is fed out, the screen plate 201 stops shaking, and the electric slide rail 305 drives the outer end The slide block 306 moves, and during the movement, multiple sets of levers 307 and movable rods 308 at the bottom convey multiple material bags into the screen cylinder 301. The screen cylinder 301 will continue to rotate through the transmission of the gear 309 driven by the motor 310 to the gear ring 304. After multiple sets of material bags fall into the rotating screen cylinder 301, they will be flipped and moved downward by the rotating screen cylinder 301 and its internal multiple sets of blocking bars 303, thereby shaking off the residual material inside during the flipping and downward movement, so as to be collected into the unpacking machine body 100 through the screen holes 302 on the screen cylinder 301.

[0032] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A packaging unpacking machine that avoids material waste, characterized in that, include: Unpacking machine body (100), unpacking assembly (200), separation assembly (300); The unpacking assembly (200) includes a sieve plate (201) movably installed on one side inside the unpacking machine body (100), a knife groove (202) arranged on one side of the sieve plate (201), a knife holder (203) movably installed in the knife groove (202), and a first electric push rod (204) fixed to the side wall of the unpacking machine body (100) and fixed to the outer end of the knife holder (203); The separation assembly (300) includes a screen cylinder (301) movably installed on one side of the screen plate (201), screen holes (302) arranged on one side of the screen cylinder (301), a blocking strip (303) fixedly installed on one side of the screen cylinder (301), a toothed ring (304) fixedly installed on the outer end of the screen cylinder (301), an electric slide rail (305) fixedly installed on the inner wall of the unpacking machine body (100) on one side of the screen plate (201), a slide seat (306) movably installed at the front end of the electric slide rail (305), and multiple sets of levers (307) fixedly installed at the bottom of the slide seat (306).

2. The unpacking machine for avoiding material waste according to claim 1, characterized in that, The bottom sides of the sieve plate (201) are also fixedly installed with second electric push rods (205), and the bottom of the second electric push rods (205) are also fixedly installed with support plates (206), and both ends of the support plates (206) are fixed to the inner wall of the unpacking machine body (100).

3. The unpacking machine for avoiding material waste according to claim 1, characterized in that, Each lever (307) also has a movable rod (308) installed inside it, and the movable rod (308) has a T-shaped column structure.

4. A packaging unpacking machine for avoiding material waste according to claim 1, characterized in that, The upper end of the gear ring (304) is also fitted with a gear (309), and one end of the gear (309) is also fixedly fitted with a motor (310). The outer end of the motor (310) is also fixedly fitted with a fixing frame (311), and both sides of the fixing frame (311) are fixed to the inner wall of the unpacking machine body (100).

5. A packaging unpacking machine for avoiding material waste according to claim 1, characterized in that, The outer end of the outer screen cylinder (301) of the unpacking machine body (100) is also fixedly installed with a fixed rail (312), and the fixed rail (312) is circular.

6. A packaging unpacking machine for avoiding material waste according to claim 5, characterized in that, Both sides of the fixed rail (312) are also movably installed with restraint plates (313), and the rear ends of the restraint plates (313) are also fixedly installed with fixing columns (314), and the inner sides of the fixing columns (314) are fixed to the outer wall of the unpacking machine body (100).

Citation Information

Patent Citations

  • Bale breaker

    CN221438683U