Soft porcelain conveying device with cleaning function
By installing a cleaning roller assembly and a scraping assembly in the flexible ceramic conveying device, the problem of cleaning the slurry adhering to the conveyor belt is solved, automatic cleaning of the conveyor belt is realized, and the continuity and smoothness of flexible ceramic spraying are ensured.
Patent Information
- Application Number
- CN202423017032.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-06
AI Technical Summary
During the flexible ceramic coating process, the slurry tends to adhere to the conveyor belt and is difficult to remove, affecting the smoothness of the subsequent flexible ceramic slurry laying.
A cleaning roller assembly and a scraping assembly are installed below the conveyor belt. Combined with a cleaning tank, a water inlet pipe, and a drain pipe, the scraping head is driven by a rotating motor to come into contact with the surface of the conveyor belt, and the adhering slurry is removed by cleaning bristles and water flow.
It enables automatic cleaning of the conveyor belt during normal operation, preventing slurry accumulation and ensuring the continuity and smoothness of the soft ceramic coating operation.
Smart Images

Figure CN223495458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soft porcelain production technology, and in particular to a soft porcelain conveying device with a cleaning function. Background Technology
[0002] Flexible ceramic tiles, also known as PVC tiles, are typically produced using robotic arms to automatically control nozzles and spray slurry onto the conveyor belt to create printed patterns. This process is often used for touch-up spraying. Existing technology, patent number CN105080765A, discloses a flexible ceramic tile forming spraying machine. This machine features high-pressure water nozzles on its inner wall to clean the casing and cool it down in case of excessive heat, ensuring optimal spraying performance. However, during the slurry spraying process, some slurry inevitably adheres to the conveyor belt. If not cleaned regularly, this slurry accumulates on the belt, becoming difficult to remove and potentially affecting the smoothness of subsequent flexible ceramic tile application. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems mentioned above, and to provide a soft ceramic conveying device with a cleaning function, which can effectively clean the slurry adhering to the conveyor belt without affecting the soft ceramic spraying.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A soft ceramic conveying device with cleaning function includes a spraying conveying mechanism. The spraying conveying mechanism includes a frame, on which two sets of rotating shafts are rotatably mounted. A conveyor belt is driven and wound between the two sets of rotating shafts. A cleaning tank is provided on the frame below the two sets of rotating shafts. A cleaning pressure roller assembly is rotatably mounted on the frame inside the cleaning tank. The cleaning pressure roller assembly is located inside the conveyor belt and can press the lower section of the conveyor belt into the cleaning tank.
[0006] As an improvement to the above technical solution, the interior of the cleaning tank is provided with a scraping assembly that can move against the lower surface of the conveyor belt located in the lower section.
[0007] As an improvement to the above technical solution, the scraping assembly includes a scraping head, and the cleaning tank is provided with a mounting block. The scraping head is hinged to the mounting block via a rotating shaft and can move against the lower surface of the conveyor belt. The cleaning tank is provided with a rotary motor whose drive end is connected to one end of the rotating shaft.
[0008] As an improvement to the above technical solution, the cleaning pressure roller assembly includes a pressure roller and two sets of lifting rods. Lifting grooves are provided on both sides of the cleaning tank. The two sets of lifting rods are respectively movably inserted into the two sets of lifting grooves. The pressure roller is rotatably installed between the two sets of lifting rods via a roller shaft.
[0009] As an improvement to the above technical solution, a number of positioning holes corresponding to the lifting tank are spaced apart along the height direction on both sides of the cleaning tank. Both sets of lifting rods are provided with locking holes that can cooperate with the positioning holes. Fastening bolts that can extend into the corresponding locking holes are movably inserted into the positioning holes.
[0010] As an improvement to the above technical solution, the outer surface of the pressure roller is provided with a number of cleaning bristles.
[0011] As an improvement to the above technical solution, the frame is provided with a pressing roller on one side of the cleaning tank, and the pressing roller can be moved to press against the outer surface of the conveyor belt located in the lower section.
[0012] As an improvement to the above technical solution, the cleaning tank is connected to a water inlet pipe and a sewage outlet pipe, and both the water inlet pipe and the sewage outlet pipe are equipped with electric valves.
[0013] As an improvement to the above technical solution, a control system is also included. The cleaning tank is equipped with a low liquid level sensor and a high liquid level sensor. The control system can control the opening or closing of the electric valve of the water inlet pipe and the electric valve of the sewage outlet pipe respectively according to the liquid level signals sent by the low liquid level sensor and the high liquid level sensor.
[0014] Compared with the prior art, the beneficial effects of this application are:
[0015] This utility model discloses a flexible ceramic conveying device with a cleaning function. A cleaning pressure roller assembly is installed below the conveyor belt, which can press the lower section of the conveyor belt downward into the cleaning tank. When the conveyor belt passes through the cleaning tank, the excess slurry adhering to the surface can be cleaned off. No manual operation is required, which can ensure that the conveyor belt is cleaned synchronously during normal operation, avoid the accumulation of slurry on the conveyor belt, and not affect the conveying and spraying operation of flexible ceramic. Attached Figure Description
[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:
[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0018] Figure 2 This is a partial structural schematic diagram of an embodiment of the present utility model;
[0019] Figure 3 This is a cross-sectional view of an embodiment of the present utility model;
[0020] Figure 4 This is an exploded view of a portion of the structure in an embodiment of this utility model. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a central component. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a central component. When a component is described as "set on" another component, it can be directly set on the other component or may have a central component. When a component is described as "set in the middle," it is not simply set in the exact center, as long as it is not set within the area defined by both ends being in the middle. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0024] like Figures 1 to 4As shown, this utility model provides a flexible ceramic conveying device with a cleaning function, including a spraying conveying mechanism 10. The spraying conveying mechanism 10 includes a frame 11, on which two sets of rotating shafts 12 are rotatably mounted. A conveyor belt 13 is driven and wound between the two sets of rotating shafts 12. A cleaning tank 20 is provided on the frame 11 below the two sets of rotating shafts 12. A cleaning pressure roller assembly 30 is rotatably mounted on the frame 11 inside the cleaning tank 20. The cleaning pressure roller assembly 30 is located inside the conveyor belt 13 and can press the lower section of the conveyor belt 13 against the inside of the cleaning tank 20. The spraying conveying mechanism 10 is part of a flexible ceramic production line, and the cleaning tank 20 and the cleaning pressure roller assembly 30 can be directly installed on an existing production line. When the conveyor belt 13 passes through the cleaning tank 20, most of the slurry adhering to its surface can be directly cleaned by water.
[0025] See Figure 2 and Figure 3 In a specific embodiment of this application, since the conveyor belt 13 currently used is a high-temperature resistant rubber tube conveyor belt, the slurry may flow and adhere to its lower surface during the spraying process, requiring simultaneous cleaning of the lower surface. Therefore, the cleaning tank 20 is equipped with a scraping assembly 40 that can move against the lower surface of the conveyor belt 13 located in the lower section. Specifically, the scraping assembly 40 includes a scraping head 41, and the cleaning tank 20 is equipped with a mounting block 42. The scraping head 41 is hinged to the mounting block 42 via a rotating shaft 43 and can move against the lower surface of the conveyor belt 13. The cleaning tank 20 is equipped with a rotary motor 44 whose drive end is connected to one end of the rotating shaft 43. The conveyor belt 13 can pass between the cleaning roller assembly 30 and the scraper head 41, while cleaning the upper and lower surfaces of the conveyor belt 13; the rotary motor 44 can rotate to control the angle of the scraper head 41, ensuring that the scraper head 41 can fit against the lower surface of the conveyor belt 13; the scraper head 41 can be a scraper or a brush head.
[0026] See Figure 4In a specific embodiment of this application, the cleaning roller assembly 30 includes a roller 31 and two sets of lifting rods 32. Lifting grooves 21 are provided on both sides of the cleaning tank 20. The two sets of lifting rods 32 are movably inserted into the two sets of lifting grooves 21, and the roller 31 is rotatably mounted between the two sets of lifting rods 32 via a roller shaft 33. Specifically, several positioning holes 22 corresponding to the lifting grooves 21 are spaced apart along the height direction on both sides of the cleaning tank 20. Each set of lifting rods 32 has a locking hole 34 that can cooperate with the positioning hole 22. A fastening bolt 23 that can extend into the corresponding locking hole 34 is movably inserted into the positioning hole 22. The height of the roller shaft 33 can be adjusted by the lifting rods 32 to change the depth at which the conveyor belt 13 is pressed into the cleaning tank 20, ensuring that the conveyor belt 13 can completely enter the cleaning tank 20. Furthermore, the outer surface of the pressure roller 31 is provided with a plurality of cleaning bristles 35, and the pressure roller 31 can simultaneously clean the upper surface of the conveyor belt 13.
[0027] Furthermore, the frame 11 is provided with a pressing roller 13 on one side of the cleaning tank 20. The pressing roller 13 can move and press against the outer surface of the conveyor belt 13 located in the lower section. The pressing roller 13 can play the role of tensioning the conveyor belt 13.
[0028] In addition, the cleaning tank 20 is connected to a water inlet pipe 24 and a drain pipe 25. Both the water inlet pipe 24 and the drain pipe 25 are equipped with electric valves to facilitate timely replacement of the cleaning water in the cleaning tank 20. A control system is also included. The cleaning tank 20 is equipped with a low-level sensor 26 and a high-level sensor 27. The control system can control the opening or closing of the electric valves of the water inlet pipe 24 and the drain pipe 25 respectively based on the level signals sent by the low-level sensor 26 and the high-level sensor 27. Specifically, the control system includes a central processing unit and a controller that are electrically connected to each other. The low liquid level sensor 26 and the high liquid level sensor 27 are both electrically connected to the central processing unit. The electrically controlled valves of the inlet pipe 24 and the drain pipe 25 are respectively electrically connected to the controller. The central processing unit can receive and process the liquid level signals sent by the low liquid level sensor 26 and the high liquid level sensor 27. The controller can control the opening or closing of the electrically controlled valves of the inlet pipe 24 and the drain pipe 25 according to the processing results of the central processing unit. The central processing unit and the controller are both prior art and will not be described in detail in this application.
[0029] This utility model discloses a soft ceramic conveying device with a cleaning function. A cleaning pressure roller assembly 30 is provided below the conveyor belt 13. It can press the lower section of the conveyor belt 13 downward into the cleaning tank 20. When the conveyor belt 13 passes through the cleaning tank 20, the excess slurry attached to the surface can be cleaned off. No manual operation is required to ensure that the conveyor belt 13 is cleaned synchronously during normal operation, avoiding the accumulation of slurry on the conveyor belt 13, and at the same time, it will not affect the conveying and spraying operation of soft ceramic.
[0030] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of the technical solution of this utility model.
Claims
1. A soft porcelain conveying device with a cleaning function, characterized in that, The device includes a spraying conveyor mechanism, which includes a frame. Two sets of rotating shafts are rotatably mounted on the frame, and a conveyor belt is driven between the two sets of rotating shafts. A cleaning tank is provided on the frame below the two sets of rotating shafts. A cleaning pressure roller assembly is rotatably mounted on the frame inside the cleaning tank. The cleaning pressure roller assembly is located inside the conveyor belt and can press the lower section of the conveyor belt into the cleaning tank.
2. The soft porcelain conveying device with cleaning function according to claim 1, characterized in that, The cleaning tank is equipped with a scraping assembly that can move against the lower surface of the conveyor belt located in the lower section.
3. The soft porcelain conveying device with cleaning function according to claim 2, characterized in that, The scraping assembly includes a scraping head, and the cleaning tank is provided with a mounting block. The scraping head is hinged to the mounting block via a rotating shaft and can move against the lower surface of the conveyor belt. The cleaning tank is provided with a rotary motor whose drive end is connected to one end of the rotating shaft.
4. A soft porcelain conveying device with cleaning function according to claim 1, characterized in that, The cleaning roller assembly includes a roller and two sets of lifting rods. Lifting grooves are provided on both sides of the cleaning tank. The two sets of lifting rods are respectively movably inserted into the two sets of lifting grooves. The roller is rotatably installed between the two sets of lifting rods via a roller shaft.
5. A soft porcelain conveying device with cleaning function according to claim 4, characterized in that, On both sides of the cleaning tank, there are several positioning holes that are spaced apart along the height direction and communicate with the corresponding lifting tank. Both sets of lifting rods are provided with locking holes that can cooperate with the positioning holes. Fastening bolts that can extend into the corresponding locking holes are movably inserted into the positioning holes.
6. A soft porcelain conveying device with cleaning function according to claim 4, characterized in that, The outer surface of the pressure roller is provided with several cleaning bristles.
7. A soft porcelain conveying device with cleaning function according to claim 1, characterized in that, The frame is equipped with a pressing roller on one side of the cleaning tank, and the pressing roller can be moved to press against the outer surface of the conveyor belt located in the lower section.
8. A soft porcelain conveying device with cleaning function according to claim 1, characterized in that, The cleaning tank is connected to a water inlet pipe and a sewage outlet pipe, and both the water inlet pipe and the sewage outlet pipe are equipped with electric valves.
9. A soft porcelain conveying device with cleaning function according to claim 8, characterized in that, It also includes a control system. The cleaning tank is equipped with a low liquid level sensor and a high liquid level sensor. The control system can control the opening or closing of the electric valve of the water inlet pipe and the electric valve of the sewage outlet pipe respectively according to the liquid level signals sent by the low liquid level sensor and the high liquid level sensor.
Citation Information
Patent Citations
Soft porcelain forming spraying machine
CN105080765A