Take-up reel tool

Abstract

The utility model provides a take-up reel tool, and belongs to the technical field of wire harness processing. The take-up reel tool comprises a head base, a rotating disc, a positioning system and a wire guiding assembly, the rotating disc is installed on the base and can rotate on the base, a guiding groove is formed in the rotating disc in the thickness direction in a penetrating mode, and the extending direction of the guiding groove is the radial direction of the rotating disc; the positioning system is mounted on the rotating disc, the mounting position of the positioning system corresponds to the guide groove, the positioning system is movably mounted on the guide groove, and a cable is wound on the positioning system; the wire guiding assembly is fixed to the base and provided with a roller used for unwinding the cable. According to the take-up reel tool, the positioning system provides tension to enable the cable to be kept in a tightened state, the cable coil is not prone to deformation when stressed, and cutting disorder caused by cable twisting due to disorder of the cable coil is prevented.

Description

Technical Field

[0001] This application belongs to the field of wire harness processing technology, specifically relating to a take-up reel tooling. Background Technology

[0002] A cable reel is a cable winding device on which cables are wound for easy storage and transportation.

[0003] In related technologies, a take-up reel includes two parallel, spaced-apart discs and a spool connecting the two discs, with the cable wound on the spool. When the cable is unwound from the take-up reel, it needs to be cut. When the cutting machine feeds the cable in, it applies a pulling force to the entire reel. Due to its weight, the reel is prone to deformation under this pulling force, ultimately leading to cable tangling and knotting, which affects the cutting of the cable.

[0004] Therefore, it is necessary to provide a take-up reel tool to solve the above-mentioned technical problems. Summary of the Invention

[0005] This application provides a take-up reel fixture that ensures the reel does not deform under stress, prevents cables from tangling or knotting, and allows for smooth cable cutting.

[0006] To solve the above-mentioned technical problems, the technical solution of this application is as follows:

[0007] A take-up reel fixture, comprising:

[0008] Base;

[0009] A rotating disk is mounted on the base and can rotate on the base. The rotating disk has a guide groove extending through it along the thickness direction, and the extension direction of the guide groove is the radial direction of the rotating disk.

[0010] A positioning system is installed on the rotating disk, and the installation position of the positioning system corresponds to the guide groove. The positioning system is movably installed on the guide groove. The cable is wound around the positioning system, and the positioning system provides tension to the cable to keep the cable taut.

[0011] A wire assembly is fixed to the base, and the wire assembly is provided with rollers for unwinding the cable.

[0012] As an improvement, the base includes a rotating seat, a rotating ring, and a support. A rotating shaft protrudes from the rotating seat, the rotating ring is mounted on the rotating shaft and can rotate freely around the rotating shaft, the rotating disk is fixed to the rotating ring, and the support is fixed to the periphery of the rotating seat to support the rotating seat.

[0013] As an improvement, the number of supports is multiple, and the multiple supports are distributed in a ring array along the rotating seat.

[0014] As an improvement, a support foot pad is provided below the bracket, and the support foot pad is located at the end of the bracket away from the rotating base.

[0015] As an improvement, the number of guide grooves is multiple, and the multiple guide grooves are distributed in a ring array along the axis of the rotating disk.

[0016] As an improvement, the positioning system includes a fixed positioning rod assembly and a movable positioning rod assembly. The fixed positioning rod assembly includes multiple fixed positioning rods, which are fastened to the rotating disk by a first screw. The movable positioning rod assembly consists of two sets, which are symmetrically arranged about the axis of the rotating disk. The movable positioning rod assembly can move linearly along the guide groove.

[0017] As an improvement, the fixed positioning rod includes a first rod body and a first connecting end disposed below the first rod body. The first rod body is located on the rotating disk, and the first connecting end passes through the guide groove and is connected to the first screw.

[0018] As an improvement, each set of the movable positioning rod assembly includes a second rod body, a slider, a second screw, a connector, and a telescopic cylinder. The second rod body is positioned above the guide groove, and the slider is positioned below the guide groove. The second rod body and the slider are fastened together by the second screw. The second rod body and the slider can move linearly along the guide groove. The connector connects the second rod body and the telescopic cylinder. The telescopic cylinder is arranged in a horizontal direction. The shafts of the two telescopic cylinders are connected by a coupling. The coupling is fixed to the rotating ring by a connecting rod.

[0019] As an improvement, the conductor assembly further includes a conductor connecting rod and a conductor support rod. The conductor connecting rod extends horizontally, connecting the bracket and the conductor support rod. The conductor support rod extends vertically and is located beside the rotating disk. There are two conductor support rods, which are parallel and spaced apart. The roller is provided with pins at both ends, and each pin is hinged to one of the conductor support rods. The roller can rotate freely around the axis of the pin.

[0020] As an improvement, the number of rollers is multiple, and the multiple rollers are equidistant from each other in the vertical direction.

[0021] The beneficial effects of this application are as follows:

[0022] (1) The unwound cable is guided by rollers on the conductor assembly. The cutting machine rollers drive the cable to move, which in turn drives the rotary table to rotate. The positioning system provides tension to keep the cable taut.

[0023] The wire coil is not easily deformed when subjected to force, preventing the wire coil from becoming tangled and causing cable twisting, which would lead to cutting errors.

[0024] (2) The positioning system can move along the guide groove to adjust the opening size, which can meet the usage requirements of different sized coils. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0026] Figure 1 This is a three-dimensional structural diagram of a take-up reel tool provided in this application;

[0027] Figure 2 express Figure 1 The diagram shows a three-dimensional structure of a take-up reel fixture from another angle.

[0028] Figure 3 express Figure 1 A top view of a take-up reel fixture is shown;

[0029] Figure 4 express Figure 1 A bottom view of a take-up reel fixture is shown;

[0030] Figure 5 express Figure 1 The image shows a cross-sectional view of a take-up reel fixture. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please refer to the following: Figures 1-5 This embodiment provides a take-up reel tooling, including a base 10, a rotating disk 20, a positioning system 30, and a wire assembly 40.

[0033] The base 10 includes a rotating seat 11, a rotating ring 12, and a support 13. A rotating shaft 111 protrudes from the rotating seat 11. The rotating ring 12 is mounted on the rotating shaft 111 and can rotate freely around the rotating shaft 111. The rotating disk 20 is fixed to the rotating ring 12. The support 13 is fixed to the periphery of the rotating seat 11 and is used to support the rotating seat 11.

[0034] The number of supports 13 is multiple, and the multiple supports 13 are distributed in a circular array along the rotating base 11, which can provide a stable support effect in all directions. As an improvement, a support foot pad 131 is provided under the support 13, and the support foot pad 131 is located at the end of the support 13 away from the rotating base 11. The support foot pad 131 can be made of rubber to increase the friction between the support 13 and the placement platform and maintain stability during placement.

[0035] The rotating disk 20 is mounted on the base 10 and can rotate on the base 10. The rotating disk 20 has a guide groove 21 extending through it along the thickness direction. The extension direction of the guide groove 21 is the radial direction of the rotating disk 20.

[0036] The number of guide grooves 21 is multiple, and the multiple guide grooves 21 are distributed in a ring array along the axis of the rotating disk 20.

[0037] The positioning system 30 is mounted on the rotating disk 20. The cable is wound around the positioning system 30. The cable is released under the drive of the cutting machine rollers, which drives the positioning system 30 and the rotating disk 20 to rotate as a whole, unfolding the cable circle by circle.

[0038] The positioning system 30 is installed in a position corresponding to the guide groove 21, and the positioning system 30 is movably installed on the guide groove 21.

[0039] The positioning system 30 includes a fixed positioning rod assembly 31 and a movable positioning rod assembly 32. The fixed positioning rod assembly 31 includes a plurality of fixed positioning rods 311, which are fastened to the rotating disk 20 by a first screw. There are two sets of movable positioning rod assemblies 32, which are symmetrically arranged about the axis of the rotating disk 20. The movable positioning rod assemblies 32 can move linearly along the guide groove 21.

[0040] The fixed positioning rod 311 includes a first rod body 3111 and a first connecting end 3112 disposed below the first rod body 3111. The first rod body 3111 is located on the rotating disk 20, and the first connecting end 3112 passes through the guide groove 21 and is connected to the first screw.

[0041] The adjustment direction of the fixed positioning rod 311 is active. When adjustment is needed, loosen the first screw, move the fixed positioning rod 311 to the appropriate position, and then tighten the first screw again.

[0042] The position of the fixed positioning rod 311 can be adjusted according to the size of the cable to meet the needs of cables of different sizes. When the cable size is large, the fixed positioning rod 311 is adjusted outward to increase the overall opening size of the fixed positioning rod assembly 31; when the cable size is small, the fixed positioning rod 311 is adjusted inward to decrease the overall opening size of the fixed positioning rod assembly 31.

[0043] Each set of movable positioning rod assemblies 32 includes a second rod body 321, a slider 322, a second screw, a connector 323, and a telescopic cylinder 324. The second rod body 321 is positioned above the guide groove 21, and the slider 322 is positioned below the guide groove 21. The second rod body 321 and the slider 322 are fastened together by the second screw. The second rod body 321 and the slider 322 can move linearly along the guide groove 21. The connector 323 connects the second rod body 321 and the telescopic cylinder 324. The telescopic cylinder 324 is arranged in a horizontal direction. The shafts of the two telescopic cylinders 324 are connected by a coupling 325. The coupling 325 is fixed to the rotating ring 12 by a connecting rod 326.

[0044] The adjustment method of the movable positioning rod assembly 32 is passive adjustment. The shaft of the telescopic cylinder 324 can extend and retract linearly within the cylinder, thereby adjusting the distance between the two second rods 321. The cable is wound around the two positioning systems 30. Specifically, the cable is wound around both the first rod 3111 and the second rod 321. The multiple first rods 3111 provide basic support for the cable. The wound cable compresses the second rods 321, causing the pressurized medium inside the telescopic cylinder 324 to be pressurized, applying a reverse force to the shaft. This force keeps the two second rods 321 in a repulsive state, thereby tightening the cable and providing tension. The cable reel is not easily deformed when under force, preventing the cable from becoming tangled and causing cutting errors.

[0045] The wire assembly 40 is fixed to the base 10, and the wire assembly 40 is used to guide the wire during the laying process.

[0046] The conductor assembly 40 includes a conductor connecting rod 41, a conductor support rod 42, and a roller 43. The conductor connecting rod 41 extends horizontally, connecting the bracket 13 and the conductor support rod 42. The conductor support rod 42 extends vertically and is located beside the rotating disk 20. There are two conductor support rods 42, which are parallel and spaced apart. The roller 43 has pins at both ends, and each pin is hinged to one conductor support rod 42. The roller 43 can rotate freely around the axis of the pins. During cable unwinding, the roller 43 remains in a rolling state, which can reduce the frictional resistance between it and the cable. There are multiple rollers 43, which are equidistantly spaced vertically, providing multiple unwinding stations to meet the needs of different conditions.

[0047] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A take-up reel fixture, characterized in that, include: Base; A rotating disk is mounted on the base and can rotate on the base. The rotating disk has a guide groove extending through it along the thickness direction, and the extension direction of the guide groove is the radial direction of the rotating disk. A positioning system is installed on the rotating disk, and the installation position of the positioning system corresponds to the guide groove. The positioning system is movably installed on the guide groove. The cable is wound around the positioning system, and the positioning system provides tension to the cable to keep the cable taut. A wire assembly is fixed to the base, and the wire assembly is provided with rollers for unwinding the cable.

2. The take-up reel fixture according to claim 1, characterized in that, The base includes a rotating seat, a rotating ring, and a support. A rotating shaft protrudes from the rotating seat, and the rotating ring is mounted on the rotating shaft and can rotate freely around the rotating shaft. The rotating disk is fixed to the rotating ring, and the support is fixed to the periphery of the rotating seat to support the rotating seat.

3. The take-up reel fixture according to claim 2, characterized in that, The number of supports is multiple, and the multiple supports are distributed in a ring array along the rotating seat.

4. The take-up reel fixture according to claim 3, characterized in that, A support foot pad is provided below the bracket, and the support foot pad is located at the end of the bracket away from the rotating base.

5. The take-up reel fixture according to claim 1, characterized in that, The number of guide grooves is multiple, and the multiple guide grooves are distributed in a ring array along the axis of the rotating disk.

6. The take-up reel fixture according to claim 2, characterized in that, The positioning system includes a fixed positioning rod assembly and a movable positioning rod assembly. The fixed positioning rod assembly includes multiple fixed positioning rods, which are fastened to the rotating disk by a first screw. There are two sets of movable positioning rod assemblies, which are symmetrically arranged about the axis of the rotating disk. The movable positioning rod assemblies can move linearly along the guide groove.

7. The take-up reel fixture according to claim 6, characterized in that, The fixed positioning rod includes a first rod body and a first connecting end disposed below the first rod body. The first rod body is located on the rotating disk, and the first connecting end passes through the guide groove and is connected to the first screw.

8. The take-up reel fixture according to claim 6, characterized in that, Each set of movable positioning rod assemblies includes a second rod body, a slider, a second screw, a connector, and a telescopic cylinder. The second rod body is positioned above the guide groove, and the slider is positioned below the guide groove. The second rod body and the slider are fastened together by the second screw. The second rod body and the slider can move linearly along the guide groove. The connector connects the second rod body and the telescopic cylinder. The telescopic cylinder is arranged in a horizontal direction. The shafts of the two telescopic cylinders are connected by a coupling. The coupling is fixed to the rotating ring by a connecting rod.

9. The take-up reel fixture according to claim 2, characterized in that, The conductor assembly also includes a conductor connecting rod and a conductor support rod. The conductor connecting rod extends horizontally and connects the bracket and the conductor support rod. The conductor support rod extends vertically and is located next to the rotating disk. There are two conductor support rods, which are parallel and spaced apart. The roller is provided with pins at both ends, and each pin is hinged to one of the conductor support rods. The roller can rotate freely around the axis of the pin.

10. The take-up reel fixture according to claim 9, characterized in that, The number of rollers is multiple, and the multiple rollers are equidistant from each other in the vertical direction.

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