Spraying equipment for foam glass foaming kiln mold box
The system allows for easy mold replacement via a slider and electric push rod, while the combination of a through-type stepper motor and hydraulic push rod enables uniform spraying of the release agent and replenishes humidity in dry weather. This solves the problems of mold fixation and foam curing, improving production efficiency and safety.
Patent Information
- Application Number
- CN202422816674.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing spraying equipment for foam glass kiln molds has problems such as high operational risks due to fixed mold positions, and dry weather affecting the curing time and efficiency of the foam adhesive.
The system employs a slider and electric push rod system to facilitate mold replacement, a through-type stepper motor and hydraulic push rod system to achieve uniform spraying of the release agent, and a water pump system to supplement humidity in dry weather to optimize the curing of the foaming agent.
It improves the safety and efficiency of mold changing, ensures uniform spraying of release agent, improves the curing effect of foaming agent, and enhances production efficiency and safety.
Smart Images

Figure CN223496377U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foam glass technology, and in particular to a spraying device for foam glass foaming kiln mold boxes. Background Technology
[0002] Foam glass is a porous glass material made from crushed glass, foaming agent, modifier and accelerator, etc., which are finely crushed and uniformly mixed, and then preheated, foamed, stabilized and annealed.
[0003] Upon inspection, it was found that patent CN204644160U is a spraying device for foam glass foaming kiln mold boxes. It ensures that the release agent is evenly sprayed inside the mold box and uses intermittent spraying to minimize the amount of release agent used. However, the molds in this device are in fixed positions, requiring workers to handle them, increasing the risk of accidents. Furthermore, dry weather can affect the curing time and effectiveness of the foaming adhesive, thus impacting foam glass production efficiency. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a spraying device for foam glass foaming kiln molds.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a base, a frame is provided on the top surface of the base, and a groove is provided on one side surface of the frame. A sliding groove is formed on the bottom surface of the groove, and a slider slides within the groove. One end of the slider is connected to a mold. An electric push rod is provided on one side surface of the frame, and one end of the electric push rod is connected to a push plate, which is disposed within the groove.
[0006] Preferably, a hydraulic push rod is provided on the top surface of the frame, and one end of the hydraulic push rod is connected to a top plate. A through-type stepper motor is provided on the top surface of the top plate, and a drive shaft is provided inside the through-type stepper motor. One end of the drive shaft is connected to a turntable, and a second nozzle is connected to the bottom surface of the turntable through a rotating shaft. The second nozzle is connected to a cavity, and the cavity is opened inside the drive shaft and communicates with a connection port.
[0007] Preferably, a water cavity is provided within the frame, and the water cavity is connected to a water pump. The water pump is connected to a water supply pipe, and the water supply pipe is connected to a first nozzle. The first nozzle is disposed on one side surface of the groove.
[0008] Preferably, a drain outlet is provided on the bottom surface of the groove, and the drain outlet is connected to a collection trough. The collection trough is provided on the bottom surface of the groove and is connected to a water cavity.
[0009] Preferably, the bottom surface of the base is provided with a pulley, and the pulley is provided with a locking buckle.
[0010] Preferably, an operation panel is provided on one side surface of the frame.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] (1) By adopting a through-type stepper motor, electric push rod, hydraulic push rod, turntable and first nozzle, in actual use, the electric push rod drives the push rod, thereby driving the mold in the groove to slide in the slide, pushing the mold out of the device, which makes it convenient for staff to replace and repair the mold, thereby reducing the trouble of staff to pick up and take it.
[0013] (2) When the weather is dry and not conducive to the curing of the foaming agent, start the water pump and use the water pump to transport the water in the water tank to the groove, and then replenish the water in the groove to keep the surrounding air moist, thereby optimizing the curing effect of the foaming agent. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the embodiments will be briefly introduced below.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0017] Figure 3 For the utility model to be practical Figure 2 Enlarged view of point A.
[0018] Legend:
[0019] 1. Base; 2. Pulley; 3. Slide; 4. Mold; 5. First nozzle; 6. Top plate; 7. Drive shaft; 8. Connection port; 9. Through-type stepper motor; 10. Control panel; 11. Electric push rod; 12. Groove; 13. Lock; 14. Turntable; 15. Second nozzle; 16. Water supply pipe; 17. Water pump; 18. Hydraulic push rod; 19. Frame; 20. Water cavity; 21. Slider; 22. Drain outlet; 23. Collection tank. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0021] Please refer to Figure 1-3 A spraying device for foam glass foaming kiln mold box includes a base 1, a frame 19 is provided on the top surface of the base 1, and a groove 12 is provided on one side surface of the frame 19. A sliding groove 3 is provided on the bottom surface of the groove 12, and a slider 21 slides in the sliding groove 3. One end of the slider 21 is connected to a mold 4. An electric push rod 11 is provided on one side surface of the frame 19, and one end of the electric push rod 11 is connected to a push plate, which is disposed in the groove 12.
[0022] In this implementation scheme: a hydraulic push rod 18 is provided on the top surface of the frame 19, and one end of the hydraulic push rod 18 is connected to the top plate 6. A through stepper motor 9 is provided on the top surface of the top plate 6, and a drive shaft 7 is provided inside the through stepper motor 9. One end of the drive shaft 7 is connected to a turntable 14, and the bottom surface of the turntable 14 is connected to a second nozzle 15 through a rotating shaft. The second nozzle 15 is connected to a cavity, and the cavity is opened inside the drive shaft 7, and the cavity is connected to a connection port 8.
[0023] Specifically, the top plate 6 and the second nozzle 15 are moved up and down by the electric push rod 11 to adapt to molds 4 of different heights.
[0024] In this embodiment: a water cavity 20 is provided inside the frame 19, and the water cavity 20 is connected to a water pump 17, the water pump 17 is connected to a water supply pipe 16, and the water supply pipe 16 is connected to a first nozzle 5, and the first nozzle 5 is provided on one side surface of the groove 12.
[0025] Specifically, the first nozzle 5 can spray water onto the material inside the mold 4 to prevent dry weather from affecting the curing speed of the foaming agent.
[0026] In this embodiment: a drain outlet 22 is provided on the bottom surface of the groove 12, and the drain outlet 22 is connected to a collection trough 23. The collection trough 23 is provided on the bottom surface of the groove 12, and the collection trough 23 is connected to a water cavity 20.
[0027] Specifically, the collection tank 23 and drain outlet 22 facilitate the collection of excess water within the frame 19 for recycling.
[0028] In this embodiment: a pulley 2 is provided on the bottom surface of the base 1, and a lock 13 is provided on the pulley 2.
[0029] Specifically, the pulley 2 facilitates the movement of the device, thereby making the device easier to move and arrange.
[0030] In this embodiment: an operation panel 10 is provided on one side surface of the frame 19.
[0031] In this implementation scheme: the control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0032] Working principle: During operation, the electric push rod 11 drives the push rod, which in turn drives the mold 4 in the groove 12 to slide in the slide 3, pushing the mold 4 out of the device, making it convenient for workers to change and repair the mold, thus reducing the trouble of handling the mold. At the same time, the hydraulic push rod 18 drives the top plate 6 and the turntable 14 to move up and down, so that the turntable 14 moves into the mold 4, and then the demolding machine is transported to the second spray head 15 through the connection port 8. Then, the through stepper motor 9 drives the turntable 14 to rotate, which ensures that the demolding agent is evenly sprayed inside the mold box, so that demolding is smooth. The hydraulic push rod 18 drives the turntable 14 and the top plate 6 to move, so as to adapt to the use of molds 4 of different heights. At the same time, when the weather is dry, it is not conducive to the drying of the foaming agent. In this case, the water pump 17 is started, and the water in the water tank is transported to the groove 12 to replenish the water in the groove 12, thereby accelerating the curing speed of the foaming agent and increasing the practicality of the device.
[0033] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A spraying device for foam glass foaming kiln mold boxes, comprising a base (1), characterized in that, The top surface of the base (1) is provided with a frame (19), and a groove (12) is provided on one side surface of the frame (19). A sliding groove (3) is provided on the bottom surface of the groove (12), and a slider (21) slides in the sliding groove (3). One end of the slider (21) is connected to a mold (4). An electric push rod (11) is provided on one side surface of the frame (19), and one end of the electric push rod (11) is connected to a push plate. The push plate is located in the groove (12).
2. The spraying equipment for a foam glass foaming kiln mold box according to claim 1, characterized in that, The top surface of the frame (19) is provided with a hydraulic push rod (18), and one end of the hydraulic push rod (18) is connected to a top plate (6). The top surface of the top plate (6) is provided with a through stepper motor (9), and a drive shaft (7) is provided inside the through stepper motor (9). One end of the drive shaft (7) is connected to a turntable (14), and the bottom surface of the turntable (14) is connected to a second nozzle (15) through a rotating shaft. The second nozzle (15) is connected to a cavity, and the cavity is opened inside the drive shaft (7), and the cavity is connected to a connection port (8).
3. The spraying equipment for a foam glass foaming kiln mold box according to claim 1, characterized in that, The frame (19) is provided with a water cavity (20), and the water cavity (20) is connected to a water pump (17). The water pump (17) is connected to a water supply pipe (16), and the water supply pipe (16) is connected to a first nozzle (5). The first nozzle (5) is provided on one side surface of the groove (12).
4. The spraying equipment for a foam glass foaming kiln mold box according to claim 1, characterized in that, The bottom surface of the groove (12) is provided with a drain outlet (22), and the drain outlet (22) is connected to a collection trough (23). The collection trough (23) is provided on the bottom surface of the groove (12), and the collection trough (23) is connected to a water cavity (20).
5. The spraying equipment for a foam glass foaming kiln mold box according to claim 1, characterized in that, The bottom surface of the base (1) is provided with a pulley (2), and a lock (13) is provided on the pulley (2).
6. The spraying equipment for a foam glass foaming kiln mold box according to claim 1, characterized in that, An operation panel (10) is provided on one side surface of the frame (19).
Citation Information
Patent Citations
Spraying equipment of foam glass foaming kiln diaphragm capsule
CN204644160U