Smelting furnace slag granulation mechanism

The slag is crushed by a rotary motor-driven crushing tooth and a fixed tooth. Combined with a vibrating motor-driven filter plate and a servo motor-driven propeller, the slag is efficiently granulated and automatically separated. This solves the problems of low slag filtration efficiency and manual cleaning, and improves work efficiency.

CN223496382UActive Publication Date: 2025-10-31XINJIANG ZHUNDONG ECONOMIC & TECHNOLOGICAL DEVELOPMENT ZONE CHUNENG ALUMINUM CO LTD
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Patent Information

Application Number
CN202422835227.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-31
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing technologies have low slag filtration efficiency and require manual cleaning, resulting in low work efficiency.

Method used

The slag is crushed by a rotary motor-driven crushing tooth and a fixed tooth, and water and slag are separated by a filter plate driven by a vibrating motor. The slag is then transported by a propeller driven by a servo motor, thus achieving automated processing.

Benefits of technology

It improves the filtration efficiency of slag, reduces manual operation, increases work efficiency, and achieves efficient granulation and separation of slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smelting furnace slag granulation mechanism which comprises a box body, an air inlet, a feeding pipe and a liquid injection pipe are arranged at the top of the box body, a pressure release valve is arranged at the top of the side wall of the box body, a liquid discharge pipe is arranged at the bottom of the side wall of the box body, and the smelting furnace slag granulation mechanism further comprises a slag treatment assembly and a separation assembly. And the slag treatment assembly and the separation assembly are arranged in the box body. The utility model belongs to the technical field of slag treatment, and particularly relates to a smelting furnace slag granulation mechanism which solves the problem that the working efficiency is low due to the fact that the filtering efficiency of water granulated slag is low and slag left after filtering needs to be manually cleaned.
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Description

Technical Field

[0001] This utility model belongs to the field of slag treatment technology, and in particular relates to a granulation mechanism for furnace slag. Background Technology

[0002] High-temperature molten slag is a byproduct generated during the production processes of metallurgy, phosphorus chemical industry, energy conservation and environmental protection. This high-temperature molten slag is characterized by high temperature and high enthalpy value, and is a high-quality waste heat resource.

[0003] During slag processing, a large amount of water is required for spraying, resulting in high water consumption. Although the slag granulation mechanism of the smelting furnace (publication number CN220386469U) can filter and recycle water, its filtration efficiency is low and it lacks the function of conveying slag to the outside, which means that manual cleaning is still required, resulting in low work efficiency. Utility Model Content

[0004] The technical problem this invention aims to solve is the low filtration efficiency of water slag, which requires manual cleaning of the slag left after filtration, resulting in low work efficiency.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a furnace slag granulation mechanism, comprising a box body, an air inlet, a feeding pipe and a liquid injection pipe at the top of the box body, a pressure relief valve at the top of the side wall of the box body, and a liquid discharge pipe at the bottom of the side wall of the box body, and further comprising a slag treatment component and a separation component, both of which are located inside the box body, the slag treatment component being used for granulation treatment of slag, and the separation component being used for separation treatment of slag and water.

[0006] Furthermore, the slag treatment assembly includes a rotary motor, a central shaft, crushing teeth, and fixing teeth, wherein:

[0007] The rotary motor is fixedly installed on the top of the housing. The central shaft is fixedly connected to the output end of the rotary motor and is located inside the housing. The central shaft and the housing are coaxially arranged. The crushing teeth are fixedly connected to the central shaft and are evenly distributed. The fixing teeth are fixedly connected to the inner wall of the housing and are staggered.

[0008] Furthermore, the separation assembly includes a filter plate, a waterproof box, and a vibration motor, wherein:

[0009] The filter plates are fixedly connected between the inner walls of the box, the waterproof boxes are fixedly connected to the bottom of the filter plates and are symmetrically distributed, and the vibration motor is fixedly installed inside the waterproof boxes.

[0010] Furthermore, it also includes a slag removal assembly, which is located inside the housing. The slag removal assembly includes a servo motor, propeller blades, and a slag removal pipe, wherein:

[0011] The servo motor is fixedly installed on the outer wall of the housing, the propeller blade is fixedly connected to the output end of the servo motor and is located inside the housing, the propeller blade is located on the top of the filter plate, and the slag discharge pipe is fixedly connected to the outer wall of the housing and communicates with the inside of the housing.

[0012] Furthermore, the filter plate is arranged with higher sides and lower middle, and the bottom of the filter plate is arc-shaped.

[0013] Furthermore, a filter plate is fixedly connected between the inner walls of the box, the filter plate is located at the bottom of the filter cake plate, and the bottom of the box is inclined.

[0014] The beneficial effects of this utility model after adopting the above structure are as follows:

[0015] (1) The air inlet can be connected to the equipment that outputs high-speed saturated steam, and the liquid injection pipe can be connected to the external high-pressure water source to spray high-pressure water. The slag can be effectively crushed by the uniform rotation of the crushing teeth and the setting of the fixed teeth.

[0016] (2) The operation of the vibrating motor can improve the filtration effect and efficiency of the filter plate on the water slag. During the filtration process, the slag can be concentrated in the propeller blades through the shape design of the filter plate. The filter plate can purify the filtered wastewater and discharge it through the drain pipe at the bottom of the inclined box.

[0017] (3) The slag can be conveyed at a uniform speed by driving the propeller blades through the servo motor, and the slag can be collected in a concentrated manner through the slag discharge pipe, avoiding the problem of low efficiency caused by manual operation. Attached Figure Description

[0018] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0019] Figure 1 This is a schematic diagram of the overall structure of a furnace slag granulation mechanism proposed in this utility model.

[0020] Figure 2 This is a cross-sectional view of a furnace slag granulation mechanism proposed in this utility model.

[0021] Figure 3 This is a half-sectional view of a furnace slag granulation mechanism proposed in this utility model.

[0022] Figure 4This is another planar sectional view of a furnace slag granulation mechanism proposed in this utility model.

[0023] In the attached diagram: 1. Housing, 2. Air inlet, 3. Pressure relief valve, 4. Drain pipe, 5. Rotary motor, 6. Central shaft, 7. Crushing teeth, 8. Fixing teeth, 9. Filter plate, 10. Waterproof box, 11. Vibration motor, 12. Servo motor, 13. Propeller blade, 14. Slag discharge pipe, 15. Filter plate, 16. Feeding pipe, 17. Liquid injection pipe. Detailed Implementation

[0024] like Figure 1-2 As shown, a furnace slag granulation mechanism includes a housing 1. The top of the housing 1 is provided with an air inlet 2, a feeding pipe 16 and a liquid injection pipe 17. The top of the side wall of the housing 1 is provided with a pressure relief valve 3 to prevent excessive air pressure inside the housing 1. The bottom of the side wall of the housing 1 is provided with a drain pipe 4. The bottom of the housing 1 is inclined to facilitate liquid drainage. It also includes a slag treatment component, a separation component and a slag discharge component. The slag discharge component is located inside the housing 1. The slag treatment component and the separation component are both located inside the housing 1.

[0025] The slag is granulated by the slag processing component, and the slag and water are efficiently separated by the separation component. The slag is then conveyed and discharged by the slag discharge component.

[0026] like Figure 1-4 As shown, in order to granulate the slag, the slag processing assembly includes a rotary motor 5, a central shaft 6, crushing teeth 7, and fixed teeth 8. The rotary motor 5 is fixedly installed on the top of the housing 1. The central shaft 6 is fixedly connected to the output end of the rotary motor 5 and is located inside the housing 1. The central shaft 6 and the housing 1 are coaxially arranged. The crushing teeth 7 are fixedly connected to the central shaft 6 and are evenly distributed. The fixed teeth 8 are fixedly connected to the inner wall of the housing 1 and are staggered. The slag can be crushed into small particles by the cooperation of the rotating crushing teeth 7 and the fixed teeth 8.

[0027] like Figure 1-4 As shown, in order to efficiently separate slag and water, the separation assembly includes a filter plate 9, a waterproof box 10, and a vibration motor 11. The filter plate 9 is fixedly connected between the inner walls of the housing 1, the waterproof box 10 is fixedly connected to the bottom of the filter plate 9, and they are symmetrically distributed. The vibration motor 11 is fixedly installed inside the waterproof box 10. The vibration motor 11 drives the filter plate 9 to vibrate, thereby separating the slag and water that fall on the filter plate 9.

[0028] like Figure 1-4As shown, in order to facilitate the discharge of slag, the slag discharge assembly includes a servo motor 12, a propeller blade 13, and a slag discharge pipe 14. The servo motor 12 is fixedly installed on the outer wall of the housing 1. The propeller blade 13 is fixedly connected to the output end of the servo motor 12 and is located inside the housing 1. The propeller blade 13 is located on the top of the filter plate 9. The slag discharge pipe 14 is fixedly connected to the outer wall of the housing 1 and communicates with the inside of the housing 1. The filter plate 9 is set with high sides and low middle. The bottom of the filter plate 9 is arc-shaped and adapted to the propeller blade 13. The slag is transported by the rotation of the propeller blade 13 and discharged through the slag discharge pipe 14.

[0029] In order to perform preliminary filtration of the water after use, a filter plate 15 is fixedly connected between the inner walls of the tank 1. The filter plate 15 is located at the bottom of the filter cake plate 9, and the filter plate 15 can be an activated carbon filter plate.

[0030] In practical use, the air inlet 2 is connected to an external device that outputs high-speed saturated steam, and the liquid injection pipe 17 is connected to an external high-pressure water source to spray high-pressure water. An appropriate amount of slag is added into the box 1 through the feeding pipe 16. Then, the rotary motor 5 is turned on, and the uniform rotation of the crushing teeth 7, combined with the setting of the fixed teeth 8, can efficiently crush the slag. After crushing, the water and slag are mixed and fall onto the filter plate 9. Then, the vibration motor 11 is turned on, and the filter plate 9 efficiently filters the water and slag. During the filtration process, the shape design of the filter plate 9 can concentrate the slag in the propeller blade 13. The wastewater falls onto the filter plate 15 through the filter plate 9, and the filter plate 15 can purify the filtered wastewater. It is then discharged through the drain pipe 4 through the inclined bottom of the box 1. Finally, the servo motor 12 is turned on, and the rotation of the propeller blade 13 can uniformly transport the slag. The slag can be collected centrally through the slag discharge pipe 14, avoiding the problem of low efficiency caused by manual operation.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A furnace slag granulation mechanism, comprising a housing, wherein the top of the housing is provided with an air inlet, a feeding pipe and a liquid injection pipe, the top of the side wall of the housing is provided with a pressure relief valve, and the bottom of the side wall of the housing is provided with a drain pipe, characterized in that: It also includes a slag treatment component and a separation component, both of which are located inside the housing. The slag treatment component is used for granulation treatment of slag, and the separation component is used for separating slag and water.

2. The furnace slag granulation mechanism according to claim 1, characterized in that: The slag processing assembly includes a rotary motor, a central shaft, crushing teeth, and fixing teeth, wherein: The rotary motor is fixedly installed on the top of the housing. The central shaft is fixedly connected to the output end of the rotary motor and is located inside the housing. The central shaft and the housing are coaxially arranged. The crushing teeth are fixedly connected to the central shaft and are evenly distributed. The fixing teeth are fixedly connected to the inner wall of the housing and are staggered.

3. The furnace slag granulation mechanism according to claim 2, characterized in that: The separation assembly includes a filter plate, a waterproof box, and a vibration motor, wherein: The filter plates are fixedly connected between the inner walls of the box, the waterproof boxes are fixedly connected to the bottom of the filter plates and are symmetrically distributed, and the vibration motor is fixedly installed inside the waterproof boxes.

4. The furnace slag granulation mechanism according to claim 3, characterized in that: It also includes a slag removal assembly, which is located inside the housing. The slag removal assembly includes a servo motor, propeller blades, and a slag removal pipe, wherein: The servo motor is fixedly installed on the outer wall of the housing, the propeller blade is fixedly connected to the output end of the servo motor and is located inside the housing, the propeller blade is located on the top of the filter plate, and the slag discharge pipe is fixedly connected to the outer wall of the housing and communicates with the inside of the housing.

5. The furnace slag granulation mechanism according to claim 4, characterized in that: The filter plate is designed with higher sides and lower middle, and the bottom of the filter plate is arc-shaped.

6. The furnace slag granulation mechanism according to claim 5, characterized in that: A filter plate is fixedly connected between the inner walls of the box, and the filter plate is located at the bottom of the filter cake plate. The bottom of the box is inclined.

Citation Information

Patent Citations

  • Smelting furnace slag granulation mechanism

    CN220386469U