Sampling device of fermentation tank

The sampling device, consisting of an outer cylinder and an inner core, utilizes the design of plugs and elastic elements to solve the problems of complex structure and inconvenient cleaning in existing technologies, achieving convenient sampling and cleaning results.

CN223496465UActive Publication Date: 2025-10-31SICHUAN JIUZHOU HAICHUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422788474.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-31
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing fermenter sampling devices have complex structures and are inconvenient to clean, making it difficult to achieve convenient disassembly and cleaning.

Method used

The sampling device consists of an outer cylinder and an inner core. The inner core is provided with a groove and a sealing ring to form a sampling area. The plug is fixed to the outer cylinder by an elastic element. When sampling, the plug moves after contacting the inclined surface, and the material enters the sampling area. The inner core and plug can be disassembled for cleaning.

Benefits of technology

It features a simple structure, facilitates sampling operations at different heights, is easy to disassemble, allows for more thorough cleaning, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sampling device of a fermentation tank, which comprises an outer cylinder and an inner core arranged in the outer cylinder in a sliding manner, the outer wall of the inner core is sequentially provided with a plurality of grooves from top to bottom, the inner core is sleeved with a plurality of sealing rings, and a sampling area is formed by the adjacent sealing rings and the grooves; a plurality of sampling holes are formed in the outer cylinder, the sampling holes are communicated with the sampling area, a plug is arranged in each sampling hole in a sliding mode, an elastic piece is arranged on the outer cylinder, and after the elastic piece makes contact with the plugs, the plugs extend into the grooves and plug the sampling holes; after the plug makes contact with the inclined face, the plug moves in the direction away from the outer cylinder, and a feeding groove is formed in the side wall of the plug. The plug comprises a guide column and a limiting plate, and the guide column is connected with the limiting plate. The sampling device is mainly used for achieving the purpose of sampling of the fermentation tank, has the advantages of being simple in structure and convenient to clean, and effectively achieves material taking operation at different heights.
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Description

Technical Field

[0001] This invention relates to the field of fermentation sampling equipment technology, specifically to a sampling device for a fermenter. Background Technology

[0002] Doubanjiang (fermented broad bean paste) is a condiment whose main ingredients include broad beans and soybeans, and auxiliary ingredients include chili peppers, sesame oil, and salt. Doubanjiang is a fermented reddish-brown condiment. In the production process of doubanjiang, fermentation tanks are required for fermentation.

[0003] The fermented soybeans in the fermentation tank need to be sampled periodically. Patent CN104833546B discloses a sampling device for the top of a fermentation tank, comprising: an outer tube, vertically sealed and fixed to the top of the fermentation tank; a sampling tube, slidably inserted into the outer tube, with its upper end connected to a sampling system, and a steam inlet on the sampling tube located inside the fermentation tank; and a shut-off device on the sampling tube. Before sterilization begins, the sampling tube is slid relative to the outer tube, exposing the steam inlet to the fermentation tank. When the tank temperature reaches approximately 120 degrees Celsius, the shut-off device of the sampling pipeline is opened. The steam generated during the actual sterilization of the raw materials in the fermentation tank enters the sampling tube through the steam inlet and sterilizes the external pipeline of the sampler, thus eliminating the need for a dedicated steam pipeline.

[0004] Utility model CN220872164U discloses a fermentation sampling device for fermented broad bean paste. The sampling tube is an arc-shaped semi-circular tube structure, installed on the outer side of the center of the sampling rod. One end of the sampling tube is equipped with a cap, and the other end is slidably connected to a baffle. An arc-shaped connecting rod is installed on the side of the baffle and the cap facing the inside of the sampling tube. A rotating structure is provided inside the sampling rod to drive the cap and the baffle to move on the sampling tube. After sampling, the rotating structure reverses, causing the cap and the baffle to move back to their initial position, thus facilitating the removal of the broad bean paste from the sampling tube. Because the baffle is slidably connected to the inner wall of the sampling tube, when the broad bean paste in the sampling tube is removed, the broad bean paste adhering to the inner wall of the sampling tube can also be pushed out, reducing the residue of broad bean paste in the sampling tube. This not only reduces the waste of broad bean paste but also facilitates the subsequent cleaning of the sampling tube.

[0005] The sampling devices in the existing technology have a relatively complex structure in actual use, and there are technical problems such as inconvenience in disassembly and cleaning during the later stages of use. Utility Model Content

[0006] The purpose of this invention is to provide a sampling device for a fermenter, which is mainly used to achieve the purpose of sampling in the fermenter. It has the advantages of simple structure and easy cleaning, and can effectively realize sampling operations at different heights.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0008] A sampling device for a fermenter includes an outer cylinder and an inner core that is slidably disposed inside the outer cylinder. The outer wall of the inner core is provided with a plurality of grooves from top to bottom, and a plurality of sealing rings are fitted on the inner core. Adjacent sealing rings and grooves form a sampling area.

[0009] The outer cylinder is provided with several sampling holes, which are connected to the sampling area. Each sampling hole is slidably provided with a plug. The outer cylinder is provided with an elastic element. After the elastic element contacts the plug, the plug extends into the groove and seals the sampling hole.

[0010] The groove has an inclined surface. After the plug contacts the inclined surface, the plug moves away from the outer cylinder. The side wall of the plug is provided with a feed groove.

[0011] Furthermore, the plug includes a guide post and a limiting plate. The guide post is connected to the limiting plate. The side of the limiting plate that contacts the outer cylinder has an arc-shaped surface that matches the surface of the outer cylinder. The feed groove is located on the side of the guide post, and the elastic element is connected to the limiting plate.

[0012] Furthermore, in practical use, the elastic element is an elastic ring.

[0013] The outer wall of the outer cylinder is provided with a limiting groove, and the elastic ring is located in the limiting groove.

[0014] Further optimization involves the guide post having a spherical portion at its end or a roller hinged to it via a pivot.

[0015] The outer cylinder has a limiting platform at its upper end, and the core has an end plate at its upper end. Several hooks are provided on the side of the end plate. The hooks engage with the limiting platform. A spring is fitted on the core. The upper end of the spring is connected to the end plate, and the lower end is connected to the limiting platform. Under the action of the spring, the hooks contact the limiting platform.

[0016] Furthermore, a hand-held part is provided on the side of the outer cylinder.

[0017] Preferably, the lower end of the core has a conical structure.

[0018] Furthermore, a sealing gasket is provided on the side of the curved surface that contacts the outer cylinder.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] This utility model mainly consists of an outer cylinder and an inner core. A sampling area is formed by a groove on the inner core and a sealing ring thereon. The outer cylinder and inner core are coaxially arranged and achieve a sliding seal through the sealing ring. Each sampling area corresponds to a sampling hole and a plug. The plug is fixed to the outer cylinder by an elastic element, sealing the sampling hole. During sampling, the entire device is inserted into the material. The inner core is then moved upwards, and the plug moves away from the inclined surface in the groove. Since the plug has a feed groove, the material enters the sampling area for storage. The inner core is then reset, disengaging the plug from the inclined surface. The elastic element then re-closes the sampling hole, thus completing the sampling process. For cleaning, the elastic element is removed, followed by the plug, and finally the inner core, allowing for easy disassembly and assembly, more thorough cleaning, and improved cleaning efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0024] Figure 3 This utility model Figure 1 The main view.

[0025] Figure 4 This utility model Figure 2 A magnified view of a portion of point A in the middle.

[0026] Figure label:

[0027] 101 Outer cylinder, 102 Inner core, 103 Groove, 104 Sampling area, 105 Sampling hole, 106 Plug, 107 Elastic element, 108 Feed groove, 109 Guide post, 110 Limiting plate, 111 Arc surface, 112 Limiting groove, 113 Limiting platform, 114 End plate, 115 Hook, 116 Spring, 117 Sealing gasket, 118 Handle, 119 Inclined surface. Detailed Implementation

[0028] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0029] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0032] In this embodiment of the invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0033] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0034] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0035] See Figures 1-4 This embodiment discloses a sampling device, specifically a sampling device for a fermenter, used to sample materials in the fermenter. It includes an outer cylinder 101 and an inner core 102 slidably disposed in the outer cylinder 101. The outer wall of the inner core 102 is provided with a plurality of grooves 103 from top to bottom. A plurality of sealing rings (not shown in the figure) are sleeved on the inner core 102. Adjacent sealing rings and grooves 103 form a sampling area 104.

[0036] The outer cylinder 101 is provided with a plurality of sampling holes 105, which are connected to the sampling area. Each sampling hole 105 is slidably provided with a plug 106. The outer cylinder 101 is provided with an elastic element 107. After the elastic element 107 contacts the plug 106, the plug 106 extends into the groove 103 and seals the sampling hole 105.

[0037] The groove 103 has an inclined surface 119. After the plug 106 contacts the inclined surface 119, the plug 106 moves away from the outer cylinder 101. The side wall of the plug 106 is provided with a feed groove 108.

[0038] This utility model mainly consists of an outer cylinder 101 and an inner core 102. A sampling area 104 is formed by a groove 103 on the inner core 102 and a sealing ring on the inner core 102. The outer cylinder 101 and the inner core 102 are coaxially arranged and are slidably sealed by the sealing ring. Each sampling area 104 corresponds to a sampling hole 105 and a plug 106. The plug 106 is fixed to the outer cylinder 101 by an elastic element 107, sealing the sampling hole 105. During sampling, the entire device is inserted into the material. The inner core 102 is then moved upwards, and the contact point between the plug 106 and the inclined surface 119 in the groove 103 moves away from the inner core 102. Since the plug 106 has a feed groove 108, the material can be fed from the feed groove 108. 08 Enters the sampling area 104 for storage, and then the inner core 102 is reset. At this time, the plug 106 is disengaged from the inclined surface 119, and the sampling hole 105 is closed again under the action of the elastic element 107. In this way, the sampling purpose can be completed. When cleaning is required in actual use, the elastic element 107 is removed, the plug 106 is removed in sequence, and finally the inner core 102 is taken out to realize the overall disassembly of the device. The disassembly and assembly are convenient, making the cleaning more thorough and improving the cleaning efficiency.

[0039] Furthermore, in actual use, the plug 106 includes a guide post 109 and a limiting plate 110. The guide post 109 is connected to the limiting plate 110. The side of the limiting plate 110 that contacts the outer cylinder 101 has an arc-shaped surface 111 that matches the surface of the outer cylinder 101. The feed groove 108 is provided on the side of the guide post 109, and the elastic element 107 is connected to the limiting plate 110. The arc-shaped surface 111 can fit against the outer cylinder 101, and the sampling hole 105 is closed after the limiting plate 110 contacts the outer cylinder 101. The guide post 109 can play a guiding role. At the same time, the feed groove 108 provided on the guide post 109 can play a guiding role, which facilitates the flow of material into the sampling area 104.

[0040] Among them, the elastic element 107 is an elastic ring, which is made of elastic material, such as silicone or rubber.

[0041] Furthermore, in actual use, the outer wall of the outer cylinder 101 is provided with a limiting groove 112, and the elastic ring is located in the limiting groove 112. The limiting groove 112 can limit the elastic element 107.

[0042] In practical use, the end of the guide post 109 has a spherical part or a roller is hinged to it via a pivot to reduce the wear of the guide post 109.

[0043] Furthermore, in actual use, a limiting platform 113 is provided at the upper end of the outer cylinder 101, and an end plate 114 is provided at the upper end of the core. Several hooks 115 are provided on the side of the end plate 114. The hooks 115 engage with the limiting platform 113. A spring 116 is fitted on the core. The upper end of the spring 116 is connected to the end plate 114, and the lower end is connected to the limiting platform 113. Under the action of the spring 116, the hooks 115 contact the limiting platform 113. The hooks 115 can achieve the purpose of limiting, and the spring 116 can achieve the purpose of resetting the core. During sampling, the inner core 102 is moved by pushing it. After sampling is completed, the inner core 102 is automatically reset under the action of the spring 116.

[0044] Furthermore, a hand-held part 118 is provided on the side of the outer cylinder 101, which facilitates user operation and improves ease of use.

[0045] The lower end of the core has a conical structure, which makes it easy to insert into the material.

[0046] Furthermore, a sealing gasket 117 is provided on the side of the arc-shaped surface 111 that contacts the outer cylinder 101. The sealing gasket 117 can improve the sealing performance when the arc-shaped surface 111 contacts the outer cylinder 101.

[0047] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0048] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sampling device for a fermenter, comprising an outer cylinder and an inner core slidably disposed within the outer cylinder, characterized in that: The outer wall of the inner core is provided with several grooves from top to bottom, and several sealing rings are fitted on the inner core. Adjacent sealing rings and grooves form a sampling area. The outer cylinder is provided with several sampling holes, which are connected to the sampling area. Each sampling hole is slidably provided with a plug. The outer cylinder is provided with an elastic element. After the elastic element contacts the plug, the plug extends into the groove and seals the sampling hole. The groove has an inclined surface. After the plug contacts the inclined surface, the plug moves away from the outer cylinder. The side wall of the plug is provided with a feed groove.

2. The sampling device for a fermenter according to claim 1, characterized in that: The plug includes a guide post and a limiting plate. The guide post is connected to the limiting plate. The side of the limiting plate that contacts the outer cylinder has an arc-shaped surface that matches the surface of the outer cylinder. The feed groove is located on the side of the guide post. The elastic element is connected to the limiting plate.

3. The sampling device for a fermenter according to claim 1, characterized in that: The elastic element is an elastic ring.

4. The sampling device for a fermenter according to claim 3, characterized in that: The outer wall of the outer cylinder is provided with a limiting groove, and the elastic ring is located in the limiting groove.

5. A sampling device for a fermenter according to claim 2, characterized in that: The end of the guide post has a spherical part or a roller is hinged to it via a pivot.

6. A sampling device for a fermenter according to any one of claims 1-5, characterized in that: A limiting platform is provided at the upper end of the outer cylinder, and an end plate is provided at the upper end of the core. Several hooks are provided on the side of the end plate. The hooks engage with the limiting platform. A spring is fitted on the core. The upper end of the spring is connected to the end plate, and the lower end is connected to the limiting platform. Under the action of the spring, the hooks contact the limiting platform.

7. A sampling device for a fermenter according to claim 2, characterized in that: A hand-held part is provided on the side of the outer cylinder.

8. A sampling device for a fermenter according to claim 1, characterized in that: The lower end of the core has a conical structure.

9. A sampling device for a fermenter according to claim 2, characterized in that: A sealing gasket is provided on the side of the curved surface that contacts the outer cylinder.

Citation Information

Patent Citations

  • A kind of top sampling device of fermentation tank

    CN104833546B

  • Thick broad-bean sauce fermentation sampling device

    CN220872164U