Reaction device for preparing microecological preparation

By introducing components such as heating tanks and heating rods into the reaction apparatus, combined with a rotating shaft and stirring plate, the problem of uneven heating was solved, achieving uniform heating and stirring of the microecological preparation, thus improving preparation efficiency and quality.

CN223496480UActive Publication Date: 2025-10-31NANTONG XINBEITAO BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423128358.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-10-31
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Uneven heating in traditional reaction devices affects the quality and speed of the preparation of probiotic preparations.

Method used

The reactor employs components such as a heating tank, heating rod, temperature sensor, relay, PLC controller, acid and alkali sensor, fan, exhaust pipe, nozzle, air inlet pipe and filter cover, combined with a rotating shaft, stirring plate and drive assembly, to achieve uniform heating and stirring of the reaction tank.

Benefits of technology

It achieves uniform heating and stirring of microecological preparations, meeting customer needs and avoiding affecting the quality and speed of the preparation reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of preparation of microecologics, and discloses a reaction device for preparing microecologics, which comprises a reaction tank, the outer surface of the reaction tank is fixedly connected with a heating tank, and the bottoms of the left and right sides of the inner cavity of the heating tank are fixedly connected with heating rods. By arranging the heating tank, the heating rod, the temperature sensor, the relay, the PLC, the acid-base sensor, the fan, the exhaust pipe, the spray head, the air inlet pipe and the filter cover, the reaction tank can be conveniently and uniformly heated, meanwhile, by arranging the acid-base sensor, the pH value of the inner cavity of the reaction tank can be monitored, and by arranging the rotating shaft, the stirring plate and the driving assembly, the stirring effect is improved. According to the microecological preparation stirring device, a microecological preparation can be conveniently and uniformly stirred, and raw materials of the microecological preparation can be conveniently and uniformly heated by arranging the structure, so that the use requirements of customers can be met, and meanwhile, the influence on the preparation reaction quality and speed of the microecological preparation is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of microecological preparation technology, and in particular to a reaction device for preparing microecological preparations. Background Technology

[0002] Microecological preparations are live microbial preparations made using normal microorganisms or substances that promote microbial growth. In other words, any preparation that can promote the growth and reproduction of normal microbial communities and inhibit the growth and reproduction of pathogenic bacteria is called a "microecological preparation." A reaction device is required when preparing microecological preparations.

[0003] Traditional reaction devices typically heat the raw materials directly through a heating block to achieve the required reaction temperature. However, this heating method results in uneven heating of the raw materials closer to the heating block, leading to uneven heating of the reaction device. This affects the quality and speed of the microecological preparation reaction, thus failing to meet customer needs.

[0004] Therefore, those skilled in the art have provided a reaction apparatus for preparing microecological preparations to solve the problems mentioned in the background art. Utility Model Content

[0005] To improve the problem of uneven heating, this invention provides a reaction apparatus for preparing microecological preparations.

[0006] This utility model provides a reaction device for preparing microecological preparations, which adopts the following technical solution:

[0007] A reaction apparatus for preparing a microecological preparation includes a reaction vessel, a heating tank fixedly connected to the outer surface of the reaction vessel, heating rods fixedly connected to the bottom of both sides of the inner cavity of the heating tank, a temperature sensor fixedly installed on the left side of the inner cavity of the heating tank, a relay fixedly installed on the left side of the heating tank, a PLC controller fixedly installed on the left side of the heating tank and below the relay, an acid-base sensor fixedly installed on the left side of the inner cavity of the reaction vessel, a fan fixedly installed at the bottom of the inner cavity of the reaction vessel, an exhaust pipe connected to the right side of the fan, one end of the exhaust pipe penetrating the heating tank and connected to a nozzle, a one-way valve provided on the outer surface of the exhaust pipe, an air inlet pipe connected to the left side of the exhaust pipe, a filter cover threadedly connected to the left side of the air inlet pipe, a rotating shaft rotatably connected to the top of the inner cavity of the reaction vessel via a bearing, stirring plates fixedly connected to both sides of the rotating shaft, and a drive assembly provided on the top of the reaction vessel.

[0008] By adopting the above technical solution, the heating tank, heating rod, temperature sensor, relay, PLC controller, acid-base sensor, fan, exhaust pipe, nozzle, air inlet pipe and filter cover can be set up to facilitate uniform heating of the reaction tank. At the same time, the acid-base sensor can monitor the acidity and alkalinity of the reaction tank cavity. By setting up the rotating shaft, stirring plate and drive assembly, the microecological preparation can be stirred uniformly.

[0009] Optionally, the drive assembly includes a servo motor, the bottom of which is fixedly connected to the connection of the reaction vessel, a drive gear fixedly connected to the top of the servo motor, and a driven gear fixedly connected to the top of the rotating shaft through the reaction vessel, wherein the drive gear and the driven gear mesh.

[0010] By adopting the above technical solution, the configuration of the servo motor, driving gear, and driven gear facilitates the rotation of the shaft.

[0011] Optionally, a protective box is fixedly installed on the top of the reaction vessel, and the servo motor is located inside the protective box.

[0012] By adopting the above technical solution, the protective box can be conveniently used to protect the servo motor.

[0013] Optionally, a display screen for use with an acid-base sensor is fixedly installed on the top left side of the heating tank, and support legs are fixedly connected to the four corners of the bottom of the heating tank.

[0014] By adopting the above technical solution, the display screen allows staff to easily view the acid and alkalinity values ​​inside the reaction vessel and adjust the acid and alkalinity. The support legs provide support for the device.

[0015] Optionally, a discharge pipe is connected to the bottom of the right side of the reaction vessel, and the right end of the discharge pipe extends to the outside of the heating vessel and is equipped with a valve.

[0016] By adopting the above technical solution, the discharge pipe and valve settings facilitate the discharge of the reacted microecological preparation.

[0017] Optionally, a feed pipe is connected to the right side of the top of the reaction vessel, and a pipe cap is threaded to the top of the feed pipe.

[0018] By adopting the above technical solution, the setting of the feed pipe and pipe cap can facilitate the feeding of raw materials for microecological preparations.

[0019] Optionally, a water supply pipe is connected to the left side of the top of the heating tank, and a protective cover for use with a relay and PLC controller is fixedly installed on the left side of the heating tank.

[0020] By adopting the above technical solution, the water inlet pipe facilitates air circulation inside the heating tank. At the same time, by setting up a protective cover, the relays and PLC controller can be easily protected when adding water to the heating tank.

[0021] In summary, this utility model has the following beneficial effects:

[0022] 1. This utility model, by incorporating a heating tank, heating rod, temperature sensor, relay, PLC controller, acid-base sensor, fan, exhaust pipe, nozzle, air inlet pipe, and filter cover, facilitates uniform heating of the reaction tank. The acid-base sensor monitors the pH level within the reaction tank. The rotating shaft, stirring plate, and drive assembly facilitate uniform stirring of the microecological preparation. This structure allows for uniform heating of the microecological preparation raw materials, meeting customer needs while avoiding impacts on the quality and speed of the microecological preparation reaction.

[0023] 2. This utility model, by incorporating a servo motor, a driving gear, and a driven gear, facilitates the rotation of the shaft. The protective box protects the servo motor. The display screen allows operators to easily view the pH levels inside the reaction vessel and adjust the pH. Support legs provide structural support. The discharge pipe and valve facilitate the discharge of the reacted microecological preparation. The feed pipe and cap facilitate the addition of raw materials for the microecological preparation. The water pipe ensures proper airflow within the heating vessel. A protective cover protects the relays and PLC controller during water addition. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model.

[0025] Figure 2 This is a cross-sectional view of the reaction vessel structure of this utility model.

[0026] Figure 3 This is a utility model Figure 2 Enlarged view of structure A.

[0027] Figure 4 This is a perspective view of the connection between the rotating shaft and the driven gear of this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Reaction vessel; 2. Heating vessel; 3. Heating rod; 4. Temperature sensor; 5. Relay; 6. PLC controller; 7. Acid-base sensor; 8. Fan; 9. Exhaust pipe; 10. Nozzle; 11. Air inlet pipe; 12. Filter cover; 13. Rotating shaft; 14. Stirring plate; 15. Drive assembly; 151. Servo motor; 152. Drive gear; 153. Driven gear; 16. Protective box; 17. Display screen; 18. Discharge pipe. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] Example 1:

[0032] Please refer to Figure 1-4 A reaction apparatus for preparing microecological preparations includes a reaction vessel 1, a heating vessel 2 fixedly connected to the outer surface of the reaction vessel 1, a drain pipe connected to the right side of the bottom of the heating vessel 2, and a sealing cap threaded to the bottom of the drain pipe. The drain pipe and sealing cap facilitate cleaning and drainage of the heating vessel 2. Heating rods 3 are fixedly connected to the bottom of both sides of the inner cavity of the heating vessel 2. A temperature sensor 4 is fixedly installed on the left side of the inner cavity of the heating vessel 2. A relay 5 is fixedly installed on the left side of the heating vessel 2. A PLC controller 6 is fixedly installed on the left side of the heating vessel 2 and below the relay 5. An acid-base sensor 7 is fixedly installed on the left side of the inner cavity of the reaction vessel 1. A fan 8 is fixedly installed at the bottom of the inner cavity of the reaction vessel 1. An exhaust pipe 9 is connected to the right side of the fan 8. One end of the exhaust pipe 9 passes through the heating vessel 2 and is connected to a nozzle 10. The outer surface of the exhaust pipe 9 is decorated with... The reactor 1 is equipped with a one-way valve. An air inlet pipe 11 is connected to the left side of the exhaust pipe 9. A filter cover 12 is threadedly connected to the left side of the air inlet pipe 11. A rotating shaft 13 is rotatably connected to the top of the inner cavity of the reactor 1 via a bearing. Stirring plates 14 are fixedly connected to both sides of the rotating shaft 13. A drive assembly 15 is installed on the top of the reactor 1. A display screen 17 for use with an acid-base sensor 7 is fixedly installed on the top left side of the heating tank 2. Support legs are fixedly connected to the four corners of the bottom of the heating tank 2. A discharge pipe 18 is connected to the bottom right side of the reactor 1. The right end of the discharge pipe 18 extends to the outside of the heating tank 2 and is equipped with a valve. A feed pipe is connected to the right side of the top of the reactor 1, and a pipe cover is threadedly connected to the top of the feed pipe. A water supply pipe is connected to the left side of the top of the heating tank 2. A protective cover for use with a relay 5 and a PLC controller 6 is fixedly installed on the left side of the heating tank 2.

[0033] In this embodiment: By setting up a heating tank 2, a heating rod 3, a temperature sensor 4, a relay 5, a PLC controller 6, an acid-base sensor 7, a fan 8, an exhaust pipe 9, a nozzle 10, an air inlet pipe 11, and a filter cover 12, this utility model can easily and uniformly heat the reaction tank 1. At the same time, the acid-base sensor 7 can monitor the acidity and alkalinity of the reaction tank 1. By setting up a rotating shaft 13, a stirring plate 14, and a drive assembly 15, it is easy to uniformly stir the microecological preparation. By setting up the above structure, it is easy to uniformly heat the raw materials of the microecological preparation, thereby meeting the customer's usage needs, while avoiding affecting the quality and speed of the microecological preparation reaction.

[0034] Example 2:

[0035] Reference Figure 1 , Figure 2 and Figure 4 The drive assembly 15 includes a servo motor 151. The bottom of the servo motor 151 is fixedly connected to the connection of the reaction vessel 1. The top of the servo motor 151 is fixedly connected to a drive gear 152. The top of the rotating shaft 13 passes through the reaction vessel 1 and is fixedly connected to a driven gear 153. The drive gear 152 and the driven gear 153 mesh. A protective box 16 is fixedly installed on the top of the reaction vessel 1. The servo motor 151 is located in the inner cavity of the protective box 16.

[0036] In this embodiment: By setting a servo motor 151, a driving gear 152 and a driven gear 153, the present invention can easily rotate the rotating shaft 13.

[0037] The implementation principle of this utility model is as follows: When preparing a microecological preparation, the operator connects the device to mains power. Then, the operator feeds the microecological preparation raw material into the inner cavity of the reaction tank 1 through the feed pipe. When the temperature inside the heating tank 2 is lower than the preset value of the temperature sensor 4, the temperature sensor 4 transmits data to the PLC controller 6. The PLC controller 6 then processes the data, causing the relay 5 to activate the heating rods 3 on both sides, allowing the heating rods 3 to heat the water inside the heating tank 2. Simultaneously, the relay 5 activates the fan 8, causing... The blower 8, through the cooperation of the air inlet pipe 11 and the air outlet pipe 9, draws air and delivers it to the inner cavity of the nozzle 10, so that the nozzle 10 sprays air evenly into the inner cavity of the heating tank 2, thereby causing the water in the inner cavity of the heating tank 2 to flow and roll, achieving the effect of even heating of the water, thus making the water evenly heat the reaction tank 1. When the temperature in the inner cavity of the heating tank 2 reaches the preset value of the temperature sensor 4, the temperature sensor 4 transmits the data to the PLC controller 6, and then the PLC controller 6 processes the data and causes the relay 5 to shut off the heating rods 3 on both sides and the blower 8.

[0038] Meanwhile, the operator activates the external controller of the servo motor 151, causing the output of the servo motor 151 to drive the drive gear 152 to rotate. The drive gear 152 drives the driven gear 153 to rotate, which in turn drives the rotating shaft 13 to rotate. This causes the rotating shaft 13 to rotate the stirring plate 14, thereby stirring the raw materials of the microecological preparation. This further improves the uniform heating of the raw materials. The acid-base sensor 7 and the display screen 17 can detect and display the acidity and alkalinity inside the reaction vessel 1, allowing the operator to add acid-base regulators through the feed pipe to neutralize and adjust the acidity and alkalinity, ensuring an optimal reaction environment. This device is simple to operate and facilitates uniform heating, thus meeting customer needs while avoiding any impact on the quality and speed of the microecological preparation reaction.

[0039] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A reaction apparatus for preparing a microecological preparation, comprising a reaction vessel (1), characterized in that: A heating tank (2) is fixedly connected to the outer surface of the reaction vessel (1). Heating rods (3) are fixedly connected to the bottom of both sides of the inner cavity of the heating tank (2). A temperature sensor (4) is fixedly installed on the left side of the inner cavity of the heating tank (2). A relay (5) is fixedly installed on the left side of the heating tank (2). A PLC controller (6) is fixedly installed on the left side of the heating tank (2) and below the relay (5). An acid-base sensor (7) is fixedly installed on the left side of the inner cavity of the reaction vessel (1). A fan (8) is fixedly installed at the bottom of the inner cavity of the reaction vessel (1). The right side of the blower (8) is connected to an exhaust pipe (9), one end of which passes through the heating tank (2) and is connected to a nozzle (10). A one-way valve is provided on the outer surface of the exhaust pipe (9). An air inlet pipe (11) is connected to the left side of the exhaust pipe (9). A filter cover (12) is threadedly connected to the left side of the air inlet pipe (11). A rotating shaft (13) is rotatably connected to the top of the inner cavity of the reaction tank (1) through a bearing. Stirring plates (14) are fixedly connected to both sides of the rotating shaft (13). A drive assembly (15) is provided on the top of the reaction tank (1).

2. The reaction apparatus for preparing a microecological preparation according to claim 1, characterized in that: The drive assembly (15) includes a servo motor (151), the bottom of which is fixedly connected to the connection of the reaction vessel (1), and a drive gear (152) is fixedly connected to the top of the servo motor (151). The top of the rotating shaft (13) passes through the reaction vessel (1) and is fixedly connected to a driven gear (153). The drive gear (152) and the driven gear (153) mesh.

3. The reaction apparatus for preparing a microecological preparation according to claim 2, characterized in that: A protective box (16) is fixedly installed on the top of the reaction vessel (1), and the servo motor (151) is located in the inner cavity of the protective box (16).

4. The reaction apparatus for preparing a microecological preparation according to claim 1, characterized in that: The top left side of the heating tank (2) is fixedly equipped with a display screen (17) for use with the acid-base sensor (7), and the four corners of the bottom of the heating tank (2) are fixedly connected with support legs.

5. The reaction apparatus for preparing a microecological preparation according to claim 1, characterized in that: The bottom right side of the reaction vessel (1) is connected to a discharge pipe (18), and the right end of the discharge pipe (18) extends to the outside of the heating vessel (2) and is equipped with a valve.

6. The reaction apparatus for preparing a microecological preparation according to claim 1, characterized in that: The top right side of the reaction vessel (1) is connected to a feed pipe, and the top of the feed pipe is threaded with a pipe cap.

7. The reaction apparatus for preparing a microecological preparation according to claim 1, characterized in that: A water supply pipe is connected to the left side of the top of the heating tank (2), and a protective cover for use with the relay (5) and PLC controller (6) is fixedly installed on the left side of the heating tank (2).