Sectional warping machine convenient to maintain for fabric textile processing

Abstract

The utility model relates to the field of fabric textile processing, in particular to a sectional warping machine convenient to maintain for fabric textile processing, which comprises a bottom plate, a drying box and a cleaning box, a branching roller is arranged at the upper end of the bottom plate, the cleaning box is arranged on the right side of the branching roller, the drying box is mounted on the right side of the cleaning box, and a connecting sleeve is arranged on the right side of the drying box. The static electricity removing device has the advantages that through the design of the spraying pipe, the water pump and the water tank, spraying cleaning can be effectively conducted on fabric, dust and miscellaneous wool fibers on the surface of the fabric can be removed, it is ensured that the fabric is clean, the hot air fan and the air pipe structure are adopted, the cleaned fabric can be rapidly dried, and the static electricity removing effect is good. The device is simple in structure and convenient to use, the fabric is prevented from mildewing due to moisture, the quality of the fabric is kept, the ion generator is arranged, charged ions generated by high voltage are used for neutralizing static charges on the fabric, and the knotting phenomenon of the fabric in the subsequent processing process is reduced or avoided.

Description

Technical Field

[0001] This utility model relates to the field of fabric textile processing technology, and in particular to a slitting and warping machine for fabric textile processing that is easy to maintain. Background Technology

[0002] Slitting warping machines are mechanical equipment used in spinning, cotton processing, fabric textile processing, garment manufacturing, apparel manufacturing, garment accessories manufacturing, knitted or crocheted fabrics and their products manufacturing, household textile products manufacturing, and the sale of knitted textiles and garment accessories. Slitting warping machines are widely used in the textile industry for pre-weaving warping of cotton, yarn-dyed, wool, silk, and various chemical fiber filaments. The function of the slitting warping machine is to draw the yarn from the bobbin and pass it through the warping table to wind it sequentially onto the warping machine drum. When it reaches a certain length, the yarn is cut and then wound onto the rewinding machine. Warping machines are commonly used equipment for greige fabric weaving.

[0003] In related technologies, patent application number CN202223233381.7 discloses a slitting and warping machine for easy maintenance in fabric textile processing, including a mounting base, a moisture-proof frame, and a humidifying component. The moisture-proof frame is fixedly installed in the middle of the upper part of the mounting base. The humidifying component for removing static electricity from the outer wall of the fabric yarn is set above the moisture-proof frame. The humidifying component includes a water tank, a connecting pipe, and an atomizing nozzle. The connecting pipe is connected to the right side of the water tank, and the atomizing nozzle is installed at the end of the connecting pipe away from the water tank. The atomizing nozzles are evenly distributed inside the moisture-proof frame. While removing static electricity, the atomized water source can be largely confined inside the moisture-proof frame, that is, the overflowing water mist can be greatly reduced compared with the existing technology, so that there will not be too much water on the slitting frame and the outer wall of the warping machine body. However, this device lacks a drying structure, and damp fabric is prone to mold, which affects the quality. In addition, the fabric is exposed to the outside and is easily contaminated with dust and dirt. Therefore, we propose a slitting and warping machine for easy maintenance in fabric textile processing.

[0004] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0005] The purpose of this utility model is to provide a slitting and warping machine for easy maintenance in fabric textile processing, so as to solve the problems mentioned in the background art, such as the lack of a drying structure, the easy mold growth of damp fabrics affecting quality, and the easy accumulation of dust and dirt on exposed fabrics.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A slitting and warping machine for easy maintenance in fabric textile processing includes a base plate, a separating roller, a drying chamber, and a cleaning chamber. The separating roller is vertically and detachably installed on the upper left side of the base plate. The cleaning chamber is welded and fixed to the upper end of the base plate on the right side of the separating roller. Three sets of feed inlets are correspondingly opened on the left side of the cleaning chamber. A water tank is fixedly installed at the upper end of the cleaning chamber. A spray pipe is connected to the front end of the water tank. Multiple spray sub-pipes are integrally formed on one side of the spray pipe. One end of each spray sub-pipe extends into the interior of the cleaning chamber. The lower end of each spray sub-pipe... Multiple spray nozzles are installed at intervals at the ends of the cleaning box. A drying box is detachably installed at the center of the right side of the cleaning box. One side of the drying box is connected to the interior of the cleaning box. A pretreatment box is installed at the top of the drying box. An air duct is connected to the front end of the pretreatment box. One end of the air duct extends into the drying box. Two sets of hot air pipes are symmetrically arranged inside the drying box at one end of the air duct. A hot air fan is installed on the air duct. A connecting sleeve is integrally sealed on the right side of the drying box. The right side of the connecting sleeve is connected to the interior of the static elimination box.

[0008] In some embodiments, an electric telescopic column is symmetrically fixedly arranged at the center of the upper and lower ends of the static elimination box, and the movable end of the electric telescopic column is arranged inside the static elimination box. An ion generator is fixedly installed at the movable end of the electric telescopic column inside the static elimination box.

[0009] In some embodiments, the right side of the static elimination box is connected to the interior of the warping machine housing, and a warping motor is detachably installed at the front end of the warping machine housing. The output end of the warping motor is connected to a rotating shaft inside the warping machine housing.

[0010] In some embodiments, an observation window is installed at the front end of the cleaning tank, and a controller is installed at the lower right end of the observation window at the front end of the cleaning tank.

[0011] In some embodiments, the rear end of the water tank is connected to a water inlet pipe, the lower end of the cleaning tank is provided with a drain pipe, and a water pump is installed on the spray pipe.

[0012] In some embodiments, one end of the pretreatment box is connected to an air inlet pipe, and the interior of the pretreatment box is replaceably equipped with an activated carbon adsorption plate and a HEPA filter.

[0013] The beneficial effects of this utility model are:

[0014] The design of the spray pipes, water pump, and water tank effectively sprays and cleans the fabric, removing dust and lint from the surface to ensure cleanliness. A hot air fan and duct structure quickly dries the cleaned fabric, preventing mold growth and maintaining its quality. An ion generator uses high-voltage charged ions to neutralize static charges on the fabric, reducing or preventing knotting during subsequent processing. An electrically adjustable telescopic column allows for more effective static removal of fabrics of varying thicknesses and types. An observation window at the front of the cleaning chamber allows operators to monitor the cleaning process in real time. A controller further enhances the ease and flexibility of operation. The sealed design on the right side of the cleaning chamber prevents direct contact between the fabric and the external environment, helping to maintain cleanliness and reducing the risk of secondary contamination. An activated carbon adsorption plate and HEPA filter are installed in the pretreatment chamber to effectively purify the air entering the drying chamber, further protecting the fabric surface from airborne particles. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of a slitting and warping machine for easy maintenance in fabric textile processing proposed in this utility model;

[0016] Figure 2 This is a side view of a slitting and warping machine for easy maintenance in fabric textile processing, as proposed in this utility model.

[0017] Figure 3 This utility model presents an internal structural diagram of the static elimination box of a slitting and warping machine for easy maintenance in fabric textile processing.

[0018] In the diagram: 1 is the base plate, 2 is the dividing roller, 3 is the water tank, 4 is the water pump, 5 is the spray pipe, 6 is the observation window, 7 is the controller, 8 is the pretreatment box, 9 is the hot air blower, 10 is the air duct, 11 is the drying box, 12 is the connecting sleeve, 13 is the static elimination box, 14 is the electric telescopic rod, 15 is the warping machine housing, 16 is the warping motor, 17 is the feed inlet, 18 is the cleaning box, and 19 is the ion generator. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0021] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Reference Figure 1 , 2 3. A slitting and warping machine for easy maintenance in fabric textile processing, comprising a base plate 1, a separating roller 2, a drying chamber 11, and a cleaning chamber 18. The separating roller 2 is vertically and detachably installed on the upper left side of the base plate 1. The cleaning chamber 18 is welded and fixedly installed on the right side of the separating roller 2 at the upper end of the base plate 1. Three sets of feed inlets 17 are correspondingly opened on the left side of the cleaning chamber 18. A water tank 3 is fixedly installed at the upper end of the cleaning chamber 18. A spray pipe 5 is connected to the front end of the water tank 3. Multiple sets of spray branches are integrally formed on one side of the spray pipe 5. One end of each spray branch extends into the interior of the cleaning chamber 18. Multiple sets of spray nozzles are installed at intervals at the lower end of each spray branch. The drying chamber 11 is detachably installed at the center of the right side of the cleaning chamber 18. One side is connected to the interior of the washing box 18. A pretreatment box 8 is installed at the top of the drying box 11. An air duct 10 is connected to the front end of the pretreatment box 8. One end of the air duct 10 extends into the drying box 11. Two sets of hot air pipes are symmetrically arranged inside the drying box 11 at one end of the air duct 10. A hot air fan 9 is installed on the air duct 10. A connecting sleeve 12 is integrally formed and sealed on the right side of the drying box 11. The right side of the connecting sleeve 12 is connected to the interior of the antistatic box 13. The fabric in the washing box 18 is sprayed and cleaned through the spray pipe, water pump 4 and water tank 3 to ensure that the dust and lint on the outer surface of the fabric are washed away. The fabric is dried by the hot air fan 9 and the air duct 10 to prevent the fabric from becoming moldy due to dampness.

[0023] In specific implementation of the embodiments of this utility model, such as Figure 1 , 3As shown, electric telescopic columns 14 are symmetrically fixed at the center of the upper and lower ends of the antistatic box 13. The movable end of the electric telescopic column 14 is located inside the antistatic box 13, and an ion generator 19 is fixedly installed inside the antistatic box 13 at the movable end of the electric telescopic column 14. The ion generator 19 can use high voltage to generate a balanced mixed charged ion. The charged ion is neutralized in the antistatic box 13, thereby neutralizing the static charge of the fabric passing through it, so as to prevent the fabric from knotting after warping. The ion generators are symmetrically distributed, and the spacing between them can be adjusted by the electric telescopic column 14, which can effectively remove static electricity from both the upper and lower surfaces of the fabric.

[0024] In specific implementation of the embodiments of this utility model, such as Figure 1 , 2 As shown, the right side of the static eliminator box 13 is connected to the interior of the warping machine housing 15. The front end of the warping machine housing 15 is detachably installed with a warping motor 16. The output end of the warping motor 16 is connected to a rotating shaft inside the warping machine housing 15. The right side of the cleaning box 18 is sealed so that the fabric does not come into contact with the external environment, thus ensuring the cleanliness of the fabric.

[0025] In specific implementation of the embodiments of this utility model, such as Figure 1 , 2 As shown, an observation window 6 is installed at the front end of the washing box 18, and a controller 7 is installed at the lower right side of the observation window 6 at the front end of the washing box 18. A water inlet pipe is connected to the rear end of the water tank 3, and a drain pipe is opened at the lower end of the washing box 18. A water pump 4 is installed on the spray pipe 5. An air inlet pipe is connected to one end of the pretreatment box 8. An activated carbon adsorption plate and a HEPA filter are replaceably installed inside the pretreatment box 8. Through the activated carbon adsorption plate and HEPA filter inside the pretreatment box 8, dust is prevented from entering the drying box 11 through the air duct, thus ensuring the cleanliness of the fabric surface.

[0026] In this embodiment, all components are general standard parts or parts known to those skilled in the art. Their structures and connection principles can be obtained by those skilled in the art through technical manuals or conventional experimental methods. First, the fabric enters the equipment through the three sets of feed ports 17 on the left side of the cleaning tank 18. After the fabric enters the cleaning tank 18, the spray pipe 5 and spray branch pipes at the front end of the water tank 3 spray clean water evenly onto the fabric. The spray nozzles are located at the lower end of the spray branch pipes. If necessary, the distribution of the spray branch pipes can be adjusted to spray and clean the upper and lower surfaces of the fabric simultaneously. The water-retaining flow can fully cover and clean the fabric surface, effectively washing away dust and lint. Wastewater generated during the washing process is discharged through the drain pipe at the bottom of the washing tank 18, maintaining a hygienic washing environment. After washing, the fabric is moved to the drying tank 11. The hot air fan 9 in the drying tank 11 blows purified hot air from the pretreatment tank 8 onto the fabric through the air duct 10. Two sets of hot air pipes symmetrically arranged at the end of the air duct 10 help to evenly heat the fabric, accelerate the evaporation of moisture, and prevent the fabric from becoming moldy due to dampness. The drying chamber 11 has an exhaust vent at the rear to promptly remove water vapor. The pretreatment chamber 8 is equipped with activated carbon adsorption plates and a HEPA filter to remove any particulate matter that may be present in the air, ensuring that the air entering the drying chamber 11 is clean and dust-free. After drying, the fabric continues to enter the antistatic chamber 13. In this area, the electric telescopic columns 14, which are fixed at the top and bottom, drive the ion generator 19 to generate charged ions to neutralize the static charge on the fabric surface. The electric telescopic columns 14 can adjust the distance between the ion generators 19 as needed to accommodate fabrics of different thicknesses, ensuring that both the top and bottom surfaces of the fabric are effectively treated to remove static electricity. Finally, the treated fabric enters the warping machine housing 15, where the warping motor 16 drives the rotating shaft for further processing. Throughout the entire process, the fabric is in a closed environment and will not come into direct contact with the outside world from washing to final output, thus maintaining a high level of cleanliness. The operator can monitor the entire washing process in real time through the observation window 6 installed at the front of the washing chamber 18 and use the controller 7 to adjust relevant parameters (such as water flow rate and temperature) to achieve the best treatment effect.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A slitting and warping machine for easy maintenance in fabric textile processing, comprising a base plate (1), a slitting roller (2), a drying box (11), and a washing box (18), characterized in that: A splitting roller (2) is vertically and detachably installed on the upper left side of the base plate (1). A cleaning box (18) is welded and fixedly installed on the right side of the splitting roller (2) at the upper end of the base plate (1). Three sets of feed inlets (17) are correspondingly opened on the left side of the cleaning box (18). A water tank (3) is fixedly installed on the upper end of the cleaning box (18). A spray pipe (5) is connected to the front end of the water tank (3). Multiple sets of spray pipes are integrally formed on one side of the spray pipe (5). One end of the spray pipe extends into the interior of the cleaning box (18). Multiple sets of spray nozzles are installed at intervals on the lower end of the spray pipe. The cleaning box (18) is located at the center of the right side. A drying box (11) is installed and disassembled. One side of the drying box (11) is connected to the interior of the cleaning box (18). A pretreatment box (8) is installed at the upper end of the drying box (11). A duct (10) is connected to the front end of the pretreatment box (8). One end of the duct (10) extends into the drying box (11). Two sets of hot air pipes are symmetrically arranged inside the drying box (11) at one end of the duct (10). A hot air fan (9) is installed on the duct (10). A connecting sleeve (12) is integrally formed and sealed on the right side of the drying box (11). The right side of the connecting sleeve (12) is connected to the interior of the static elimination box (13).

2. The easy-to-maintain slitting and warping machine for fabric textile processing according to claim 1, characterized in that, Electric telescopic columns (14) are symmetrically fixed at the center of the upper and lower ends of the static elimination box (13). The movable end of the electric telescopic column (14) is located inside the static elimination box (13). An ion generator (19) is fixedly installed inside the static elimination box (13) at the movable end of the electric telescopic column (14).

3. The easy-to-maintain slitting and warping machine for fabric textile processing according to claim 1, characterized in that, The right side of the static eliminator box (13) is connected to the interior of the warping machine housing (15). A warping motor (16) is detachably installed at the front end of the warping machine housing (15). The output end of the warping motor (16) is connected to a rotating shaft inside the warping machine housing (15).

4. The easy-to-maintain slitting and warping machine for fabric textile processing according to claim 1, characterized in that, An observation window (6) is installed at the front end of the cleaning tank (18), and a controller (7) is installed at the lower right side of the observation window (6) at the front end of the cleaning tank (18).

5. A slitting and warping machine for fabric textile processing that is easy to maintain, as described in claim 1, is characterized in that... The rear end of the water tank (3) is connected to a water inlet pipe, the lower end of the cleaning tank (18) is provided with a drain pipe, and a water pump (4) is installed on the spray pipe (5).

6. The easy-to-maintain slitting and warping machine for fabric textile processing according to claim 1, characterized in that, One end of the pretreatment box (8) is connected to an air inlet pipe, and the interior of the pretreatment box (8) is replaceably equipped with an activated carbon adsorption plate and a HEPA filter.

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