Textile yarn sizing device

Abstract

The utility model relates to the technical field of textile equipment, and particularly discloses a textile yarn sizing device which comprises a sizing mechanism, the sizing mechanism comprises a sizing bin, a feeding port and a discharging port are formed in the two ends of the sizing bin respectively, three limiting mechanisms are arranged in the sizing bin, a size suction mechanism is arranged on one side of the discharging port, and a sizing mechanism is arranged on the other side of the discharging port. The limiting mechanism comprises two connecting plates, a supporting rod is connected between the two connecting plates, a plurality of limiting rods distributed in a linear array mode are arranged above the supporting rod, the pulp sucking mechanism comprises a first supporting roller and a second supporting roller, and one end of the first supporting roller and one end of the second supporting roller are connected with a second motor and a third motor respectively. According to the yarn sizing device, when multiple yarns are sized at the same time, the multiple yarns can be separated, the yarns are prevented from being bonded together, the yarn sizing quality is guaranteed, the distance between two kinds of sponge sleeves is convenient to adjust, and the yarn pulp absorbing effect of the sponge sleeves is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and specifically discloses a sizing device for textile yarn. Background Technology

[0002] Sizing is an important process in the textile industry. By using sizing agents to treat yarn, we can enhance its strength, prevent or reduce yarn breakage during weaving, improve weaving efficiency, and ensure the quality of textile fabrics. Sizing is usually done by yarn sizing equipment.

[0003] Chinese patent CN221760156U discloses a textile yarn sizing device, including a sizing bin, guide rollers, an extrusion structure, and a drying structure. The sizing bin has an inlet and an outlet on both sides. There are four sets of guide rollers, which are rotatably arranged on opposite side walls inside the sizing bin. Two sets of guide rollers are located on one side of the inlet and outlet. The extrusion structure is located inside the sizing bin and close to the outlet. The drying structure is located on the side wall of the sizing bin and is connected to the inside of the sizing bin through the outlet. This utility model relates to the field of textile yarn technology, specifically providing a textile yarn sizing device that can squeeze and collect excess sizing liquid and simultaneously dry the sized yarn evenly. However, in the process of sizing multiple yarns simultaneously, the yarns on the guide rollers are prone to shifting and sticking together, affecting the quality of yarn sizing. The spacing between the two sponge sleeves in the above-mentioned sizing device is inconvenient to adjust, and the spacing between the sponge sleeves increases as they wear down during use, affecting the sizing effect of the sponge sleeves. Therefore, in order to solve the above problems, this utility model proposes a textile yarn sizing device. Utility Model Content

[0004] The present invention aims to provide a textile yarn sizing device that can separate multiple yarns when sizing them simultaneously, preventing them from sticking together and ensuring the quality of yarn sizing. The spacing between the two sponge sleeves is easy to adjust, and after the sponge sleeves wear out, the spacing between the two sponge sleeves can be reduced to ensure close contact between the two sponge sleeves and the yarn, thus ensuring the sizing effect of the sponge sleeves on the yarn.

[0005] This utility model is achieved through the following technical solution:

[0006] A yarn sizing device includes a sizing mechanism comprising a sizing chamber with an inlet and an outlet at both ends. An agitator is disposed inside the sizing chamber, with its lower end penetrating the bottom of the chamber and rotatably connected thereto. A first motor is connected to the lower end of the agitator. Multiple guide rollers are disposed inside the sizing chamber, with both ends rotatably connected to the inner walls of the chamber. Three limiting mechanisms are disposed inside the sizing chamber. A suction mechanism is disposed on one side of the outlet. The limiting mechanisms include two... A connecting plate is provided, and a support rod is connected between two connecting plates. Multiple limiting rods arranged in a linear array are provided above the support rods. A pressure plate is provided above the support rods. The suction mechanism includes a first support roller and a second support roller. A first sponge sleeve and a second sponge sleeve are respectively connected to the outer sides of the first support roller and the second support roller. A second motor and a third motor are respectively connected to one end of the first support roller and the second support roller. A first bracket is connected to the outer side of the third motor. A telescopic rod is connected to the upper middle part of the first bracket. A second bracket is connected to the outer side of the telescopic rod.

[0007] As a further feature of the above scheme, a drain pipe is connected to the lower end of one end of the slurry loading chamber, and a valve is provided at one end of the drain pipe to facilitate the discharge of remaining slurry in the slurry loading chamber and the wastewater from cleaning the slurry loading chamber. Multiple heating plates are connected to the bottom of the slurry loading chamber to heat the slurry in the slurry loading chamber. The bottom of the slurry loading chamber is made of heat-conducting material to facilitate the transfer of heat generated by the heating plates to the slurry inside the slurry loading chamber. A temperature sensor is provided on one side of the slurry loading chamber to facilitate the detection of the slurry temperature. A first support base is connected to the outside of the first motor and the first support base is connected to the bottom of the slurry loading chamber to facilitate the installation and maintenance of the first motor.

[0008] As a further feature of the above solution, the two connecting plates are detachably connected to the inner walls of the sizing chamber on both sides, facilitating the installation and maintenance of the limiting mechanism. Each of the two connecting plates has a connecting rod attached to its top. Both ends of the pressure plate have insertion holes, which are inserted into the connecting rods to limit the position of the pressure plate and ensure its stability during yarn sizing. A handle is provided on the side of the pressure plate away from the support rod for easy gripping. The pressure plate has multiple through holes arranged in a linear array inside. The lower end of the limiting rod is detachably connected to the support rod. The limiting rod passes through the through holes and slides within them, preventing positional conflict between the limiting rod and the pressure plate. This ensures that the yarns are separated during simultaneous sizing of multiple yarns by the multiple limiting rods, preventing the yarns from sticking together.

[0009] As a further feature of the above scheme, two of the three limiting mechanisms are respectively located on one side of the inlet and the outlet, and the other limiting mechanism is located on the side of the suction mechanism away from the outlet. This ensures that the process of multiple yarns entering the sizing chamber from the inlet and exiting the sizing chamber from the outlet, as well as the process of yarn sizing, is always separated.

[0010] As a further feature of the above scheme, the two ends of the first support roller pass through both sides of the slurry chamber and are rotatably connected to both sides of the slurry chamber. The second motor is detachably connected to the first support roller. A second support seat is connected to the outside of the second motor. The second support seat is connected to the slurry chamber, which facilitates the installation and maintenance of the second motor and the first support roller. A first scraper is provided below the first sponge sleeve, which can scrape off excess slurry on the first sponge sleeve. The two ends of the first scraper are detachably connected to both sides of the inner wall of the slurry chamber, which facilitates the installation and maintenance of the first scraper.

[0011] As a further feature of the above scheme, reserved grooves are provided at the upper ends of both sides of the sizing chamber. The two ends of the second support roller pass through the interior of the two reserved grooves respectively, providing space for the lifting and lowering of the second support roller and the second sponge sleeve. A second scraper is provided on one side of the second support roller. The upper surface of the second scraper is inclined, and the end closer to the third motor is higher than the end farther away from the third motor. This allows the scraper to scrape off the sizing material on the second sponge sleeve and slide along the inclined direction of the second scraper to the lower end of the second scraper before flowing downwards back into the sizing chamber, preventing the sizing material scraped off the second sponge sleeve from dripping onto the yarn. An L-shaped plate is connected to the side of the second scraper away from the second support roller. The L-shaped plate is connected to the first bracket to facilitate the installation and maintenance of the second scraper.

[0012] As a further feature of the above scheme, the end of the second support roller furthest from the third motor is rotatably connected to the first bracket, which can provide stable support for the second support roller while ensuring its smooth rotation. Two guide rods are symmetrically connected above the first bracket, and both guide rods pass through the interior of the second bracket and are slidably connected to the second bracket, which can restrict the movement direction of the first bracket and the second support roller and other components. Mounting plates are provided on both sides of the slurry bin, and the two mounting plates are detachably connected to the lower ends of the second bracket, which facilitates the installation and maintenance of the second bracket.

[0013] As a further feature of the above scheme, a controller is provided on one side of the slurry chamber to facilitate the control of the operation of relevant components in the device.

[0014] The present invention has the following beneficial effects during use:

[0015] The use of three limiting mechanisms can separate multiple yarns during the sizing process by using limiting rods to prevent yarn sticking and ensure the sizing effect. The use of pressure plates can restrict the position of the yarns and prevent them from separating from the limiting rods and support rods during the sizing process, thus ensuring the effectiveness of the limiting mechanisms.

[0016] The use of a telescopic rod in the suction mechanism can reduce the gap between the first and second sponge sleeves after they are worn by the yarn and the two scrapers. This ensures that the first and second sponge sleeves are in close contact with the yarn, guaranteeing the suction effect of the first and second sponge sleeves. The inclined design of the second scraper can scrape off the sizing material on the second sponge sleeve and slide it along the inclined direction of the second scraper to the lower end of the second scraper before flowing downwards back into the sizing tank, preventing the sizing material scraped off the second sponge sleeve from dripping onto the yarn. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the present invention;

[0019] Figure 2 This is a perspective view of the internal structure of this utility model;

[0020] Figure 3 This is a perspective view of the upper slurry bin in this utility model;

[0021] Figure 4 This is a perspective view of the limiting mechanism in this utility model;

[0022] Figure 5 This is a perspective view of the pressure plate of this utility model;

[0023] Figure 6 This is a perspective view of the suction mechanism in this utility model;

[0024] Figure 7 This is a perspective view of the combination of the second support roller, the third motor, and the first bracket in this utility model;

[0025] Figure 8 This is a perspective view of the second scraper in this utility model.

[0026] In the diagram: 1. Sizing mechanism; 2. Limiting mechanism; 3. Sizing suction mechanism; 4. Controller; 11. Sizing chamber; 111. Feed inlet; 112. Discharge outlet; 113. Mounting plate; 114. Reserved groove; 12. Drain pipe; 121. Valve; 13. Heating plate; 14. Temperature sensor; 15. Agitator; 16. First motor; 161. First support base; 17. Guide roller; 21. Connecting plate; 211. Insert rod; 22. Support rod; 23. Limiting rod; 24. Pressure plate; 241. Insertion hole; 242. Through hole; 25. Handle; 31. First support roller; 311. First sponge sleeve; 32. Second motor; 321. Second support base; 33. First scraper; 34. Second support roller; 341. Second sponge sleeve; 35. Third motor; 36. First bracket; 361. Guide rod; 37. Telescopic rod; 38. Second scraper; 381. L-shaped plate; 39. Second bracket. Detailed Implementation

[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The following will refer to the appendix... Figures 1-8 This application will be described in detail with reference to the embodiments.

[0029] An embodiment discloses a yarn sizing device, including a sizing mechanism 1. The sizing mechanism 1 includes a sizing chamber 11, with an inlet 111 and an outlet 112 at both ends. An agitator 15 is disposed inside the sizing chamber 11, with its lower end penetrating the bottom of the sizing chamber 11 and rotatably connected to it. A first motor 16 is connected to the lower end of the agitator 15. Multiple guide rollers 17 are disposed inside the sizing chamber 11, with both ends of each guide roller 17 rotatably connected to the inner wall of the sizing chamber 11. Three limiting mechanisms 2 are disposed inside the sizing chamber 11. A suction mechanism 3 is disposed on one side of the outlet 112, and the limiting mechanism 2 includes two... A connecting plate 21 is provided, and a support rod 22 is connected between two connecting plates 21. A plurality of limiting rods 23 arranged in a linear array are provided above the support rod 22. A pressure plate 24 is provided above the support rod 22. The suction mechanism 3 includes a first support roller 31 and a second support roller 34. A first sponge sleeve 311 and a second sponge sleeve 341 are respectively connected to the outer side of the first support roller 31 and the second support roller 34. A second motor 32 and a third motor 35 are respectively connected to one end of the first support roller 31 and the second support roller 34. A first bracket 36 is connected to the outer side of the third motor 35. A telescopic rod 37 is connected to the upper middle part of the first bracket 36. A second bracket 39 is connected to the outer side of the telescopic rod 37.

[0030] like Figure 1 , Figure 2 and Figure 3 As shown, a drain pipe 12 is connected to the lower end of one end of the slurry tank 11. A valve 121 is provided at one end of the drain pipe 12 to facilitate the discharge of the remaining slurry in the slurry tank 11 and the wastewater from cleaning the slurry tank 11. Multiple heating plates 13 are connected to the lower bottom of the slurry tank 11 to heat the slurry in the slurry tank 11. The bottom of the slurry tank 11 is made of heat-conducting material to facilitate the transfer of heat generated by the heating plates 13 to the slurry inside the slurry tank 11. A temperature sensor 14 is provided on one side of the slurry tank 11 to facilitate the detection of the slurry temperature. A first support base 161 is connected to the outside of the first motor 16. The first support base 161 is connected to the bottom of the slurry tank 11 to facilitate the installation and maintenance of the first motor 16.

[0031] like Figure 2 , Figure 4 and Figure 5As shown, the two connecting plates 21 are detachably connected to the inner walls of the sizing chamber 11 on both sides, facilitating the installation and maintenance of the limiting mechanism 2. Each of the two connecting plates 21 has a connecting rod 211 attached to its top. Both ends of the pressure plate 24 are provided with insertion holes 241, which are inserted into the connecting rods 211 to limit the position of the pressure plate 24, ensuring its stability during yarn sizing. A handle 25 is provided on the side of the pressure plate 24 away from the support rod 22 for easy gripping. The pressure plate 24 has multiple through holes 242 arranged in a linear array inside. The lower end of the limiting rod 23 is detachably connected to the support rod 22. The limiting rod 23 passes through the through holes 242 and slides within them, preventing positional conflict between the limiting rod 23 and the pressure plate 24. This allows multiple limiting rods 23 to separate the yarns during simultaneous sizing of multiple yarns, preventing the yarns from sticking together.

[0032] like Figure 1 and Figure 2 As shown, two of the three limiting mechanisms 2 are respectively located on one side of the feed inlet 111 and the discharge outlet 112, and the other limiting mechanism 2 is located on the side of the suction mechanism 3 away from the discharge outlet 112. This ensures that the process of multiple yarns entering the sizing chamber 11 from the feed inlet 111 and exiting the sizing chamber 11 from the discharge outlet 112, as well as the process of yarn sizing, is always separated.

[0033] like Figure 1 , Figure 2 and Figure 6 As shown, the two ends of the first support roller 31 pass through both sides of the slurry tank 11 and are rotatably connected to both sides of the slurry tank 11. The second motor 32 is detachably connected to the first support roller 31. A second support seat 321 is connected to the outside of the second motor 32. The second support seat 321 is connected to the slurry tank 11, which facilitates the installation and maintenance of the second motor 32 and the first support roller 31. A first scraper 33 is provided below the first sponge sleeve 311, which can scrape off excess slurry on the first sponge sleeve 311. The two ends of the first scraper 33 are detachably connected to both sides of the inner wall of the slurry tank 11, which facilitates the installation and maintenance of the first scraper 33.

[0034] like Figure 1 , Figure 3 , Figure 6 , Figure 7 and Figure 8As shown, the upper ends of both sides of the sizing bin 11 are provided with reserved grooves 114. The two ends of the second support roller 34 pass through the interior of the two reserved grooves 114 respectively, providing space for the lifting and lowering of the second support roller 34 and the second sponge sleeve 341. A second scraper 38 is provided on one side of the second support roller 34. The upper surface of the second scraper 38 is inclined, and the end closer to the third motor 35 is higher than the end away from the third motor 35. It can scrape off the sizing material on the second sponge sleeve 341 and slide it along the inclined direction of the second scraper 38 to the lower end of the second scraper 38, and then flow downward back into the sizing bin 11, avoiding the sizing material scraped off the second sponge sleeve 341 from dripping onto the yarn. An L-shaped plate 381 is connected to the side of the second scraper 38 away from the second support roller 34. The L-shaped plate 381 is connected to the first bracket 36 to facilitate the installation and maintenance of the second scraper 38.

[0035] like Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown, the end of the second support roller 34 furthest from the third motor 35 is rotatably connected to the first bracket 36, which can provide stable support for the second support roller 34 while ensuring its smooth rotation. Two guide rods 361 are symmetrically connected above the first bracket 36. Both guide rods 361 pass through the interior of the second bracket 39 and are slidably connected to the second bracket 39, which can restrict the movement direction of components such as the first bracket 36 and the second support roller 34. Mounting plates 113 are provided on both sides of the slurry bin 11. The two mounting plates 113 are detachably connected to the lower ends of the second bracket 39, which facilitates the installation and maintenance of the second bracket 39.

[0036] like Figure 1 As shown, a controller 4 is provided on one side of the slurry chamber 11 to facilitate the control of the operation of the relevant components in the device.

[0037] Before using the yarn sizing device disclosed in this embodiment, the original drying equipment is installed at one end of the sizing chamber 11 with the discharge port 112. The three limiting mechanisms 2 are numbered 1, 2, and 3 according to their distance from the inlet 111. The handles 25 of the three limiting mechanisms 2 are pulled upwards sequentially to separate the insertion rod 211 from the insertion hole 241 and the through hole 242 from the limiting rod 23. The pressure plate 24 is then removed and placed aside. Multiple yarns to be sized are then inserted into the sizing chamber 11 through the inlet 111 and sequentially passed between the multiple limiting rods 23 in the first limiting mechanism 2. The pressure plate 24 in the first limiting mechanism 2 is then reset, restoring the insertion... The connection between hole 241 and insertion rod 211 initially restricts the position of the yarn. Multiple yarns are wound sequentially around multiple guide rollers 17. The position of the yarns is adjusted to avoid knotting or crossing. Multiple yarns are placed sequentially between multiple limiting rods 23 in the second limiting mechanism 2. The pressure plate 24 in the second limiting mechanism 2 is reset. The ends of multiple yarns are passed sequentially between the first sponge sleeve 311 and the second sponge sleeve 341. Multiple yarns are placed sequentially between multiple limiting rods 23 in the third limiting mechanism 2. The pressure plate 24 in the third limiting mechanism 2 is reset. The ends of the yarns are passed out of the discharge port 112 from the sizing chamber 11 and then into the original drying equipment.

[0038] Close valve 121 and inject sufficient slurry into the upper slurry tank 11. Use controller 4 to start the first motor 16, which drives the stirring paddle 15 to rotate, mixing the slurry evenly and preventing sedimentation. Use controller 4 to start the heating plate 13 to heat the bottom of the upper slurry tank 11 and the slurry inside. By observing the temperature displayed on the temperature sensor 14, the temperature of the slurry is always controlled within a certain range. Use controller 4 to simultaneously start the second motor 32 and the third motor 35, driving the first support roller 31 and the second support roller 34 to rotate in opposite directions, thereby driving the first sponge sleeve 311 and the second sponge sleeve 34 to rotate. 41 rotates in the opposite direction to squeeze the sized yarn and suck the excess sizing material on the yarn into the sponge sleeve. The first scraper 33 and the second scraper 38 can squeeze out the sizing material in the saturated first sponge sleeve 311 and the second sponge sleeve 341 respectively, and slide it into the sizing chamber 11 along the first scraper 33 and the second scraper 38. After a period of time, observe the residual sizing material on the yarn passing between the two sponge sleeves. Use the controller 4 to control the extension rod 37 to extend and reduce the gap between the first sponge sleeve 311 and the second sponge sleeve 341, so that the two sponge sleeves are always in close contact with the yarn to ensure the sizing effect of the sizing suction mechanism 3.

[0039] The components disclosed in this utility model of a textile yarn sizing device, including controller 4, sizing chamber 11, drain pipe 12, valve 121, heating plate 13, temperature sensor 14, stirring paddle 15, first motor 16, first support seat 161, guide roller 17; 21, connecting plate 21, support rod 22, limiting rod 23, first support roller 31, first sponge sleeve 311, second motor 32, second support seat 321, first scraper 33, second support roller 34, second sponge sleeve 341, third motor 35, first bracket 36, guide rod 361, and telescopic rod 37, are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A textile yarn sizing device, comprising a sizing mechanism, the sizing mechanism including a sizing chamber, the sizing chamber having an inlet and an outlet at its two ends respectively, an agitator being disposed inside the sizing chamber, the lower end of the agitator penetrating through the bottom of the sizing chamber and rotatably connected to the sizing chamber, the lower end of the agitator being connected to a first motor, and a plurality of guide rollers being disposed inside the sizing chamber, the two ends of the guide rollers being rotatably connected to both sides of the inner wall of the sizing chamber, characterized in that, The slurry chamber is equipped with three limiting mechanisms. A slurry suction mechanism is provided on one side of the discharge port. The limiting mechanism includes two connecting plates, and a support rod is connected between the two connecting plates. Multiple limiting rods arranged in a linear array are provided above the support rod. A pressure plate is provided above the support rod. The slurry suction mechanism includes a first support roller and a second support roller. A first sponge sleeve and a second sponge sleeve are respectively connected to the outer sides of the first support roller and the second support roller. A second motor and a third motor are respectively connected to one end of the first support roller and the second support roller. A first bracket is connected to the outer side of the third motor. A telescopic rod is connected to the upper middle part of the first bracket. A second bracket is connected to the outer side of the telescopic rod.

2. The textile yarn sizing device according to claim 1, characterized in that, A drain pipe is connected to one end of the sizing chamber, and a valve is installed at one end of the drain pipe. Multiple heating plates are connected to the bottom of the sizing chamber. The bottom of the sizing chamber is made of heat-conducting material. A temperature sensor is installed on one side of the sizing chamber. A first support base is connected to the outside of the first motor, and the first support base is connected to the bottom of the sizing chamber.

3. The textile yarn sizing device according to claim 1, characterized in that, The two connecting plates are detachably connected to the inner walls of the slurry chamber on both sides. Each of the two connecting plates is connected to a rod. Both ends of the pressure plate are provided with insertion holes, which are inserted into the rods. A handle is provided on the side of the pressure plate away from the support rod. The pressure plate has multiple through holes arranged in a linear array inside. The lower end of the limiting rod is detachably connected to the support rod. The limiting rod passes through the inside of the through hole and is slidably connected to the through hole.

4. A textile yarn sizing device according to claim 1, characterized in that, Two of the three limiting mechanisms are respectively located on one side of the feed inlet and the discharge outlet, while the other limiting mechanism is located on the side of the suction mechanism away from the discharge outlet.

5. A textile yarn sizing device according to claim 1, characterized in that, The two ends of the first support roller pass through both sides of the sizing bin and are rotatably connected to both sides of the sizing bin. The second motor is detachably connected to the first support roller. A second support seat is connected to the outside of the second motor. The second support seat is connected to the sizing bin. A first scraper is provided below the first sponge sleeve. The two ends of the first scraper are detachably connected to both sides of the inner wall of the sizing bin.

6. A textile yarn sizing device according to claim 1, characterized in that, Both sides of the slurry bin are provided with reserved grooves. The two ends of the second support roller pass through the interior of the two reserved grooves respectively. A second scraper is provided on one side of the second support roller. The upper surface of the second scraper is inclined and the end closer to the third motor is higher than the end away from the third motor. An L-shaped plate is connected to the side of the second scraper away from the second support roller. The L-shaped plate is connected to the first bracket.

7. A textile yarn sizing device according to claim 1, characterized in that, The end of the second support roller furthest from the third motor is rotatably connected to the first bracket. Two guide rods are symmetrically connected above the first bracket. Both guide rods pass through the interior of the second bracket and are slidably connected to the second bracket. Mounting plates are provided on both sides of the slurry chamber. The two mounting plates are detachably connected to the lower ends of the second bracket.

8. A textile yarn sizing device according to claim 1, characterized in that, A controller is installed on one side of the sizing chamber.

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