Efficient functional fabric sizing machine

Abstract

The utility model discloses an efficient functional fabric sizing machine which comprises a sizing agent tank, an unwinding roller is installed on the side wall of the sizing agent tank, a vertical installation plate is installed on the side, close to the unwinding roller, of the top of the sizing agent tank, and two sets of cleaning mechanisms capable of being close to each other are arranged on the side wall of the installation plate. An immersion frame is mounted at the top of the slurry tank; the cleaning mechanism comprises a base plate, rotating connecting plates are installed at the top and the bottom of the base plate, cleaning rollers are installed on the side walls of the rotating connecting plates, the base plate comprises a rotating part, and a fixing part is rotatably installed at the end of the rotating part. The efficient sizing machine for the functional fabric is provided with the mounting plate and the cleaning mechanisms, surface fluff treatment is conducted on the fabric through the cleaning rollers close to each other in the two cleaning mechanisms, after the efficient sizing machine is used for a period of time, the two cleaning rollers mounted on the base plate are driven to exchange positions through rotation of the fixing parts on the rotating parts, and the cleaning rollers can be conveniently replaced without shutdown.

Description

Technical Field

[0001] This utility model relates to the field of fabric sizing technology, specifically to a high-efficiency sizing machine for functional fabrics. Background Technology

[0002] Sizing is a process in which sizing agents are applied to fabrics to increase their hardness, stiffness, and abrasion resistance. During sizing, the fabric is passed through a sizing tank so that the sizing agent is evenly applied to the fabric surface.

[0003] Utility model patent with announcement number CN220767407U discloses a fabric processing sizing device, including a sizing box, an unwinding roller rotatably connected to one side of the sizing box, a take-up roller rotatably connected to the other side of the sizing box, a cleaning component provided at the end of the sizing box near the unwinding roller, a cylinder provided on one side of the sizing box, a connecting frame provided at the lower end of the cylinder, pressure rollers rotatably connected to both sides of the bottom of the connecting frame, and a fixing frame provided at the end of the sizing box near the take-up roller.

[0004] However, there are some shortcomings in the above technical solution: When the above technical solution is used, the two adjustable cleaning rollers in the cleaning component clean the lint on both sides of the fabric. However, in actual use, after the lint covers the surface of the cleaning rollers, it is not possible to replace the cleaning rollers without stopping the machine, which will affect the efficiency of the sizing process. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency sizing machine for functional fabrics, so as to solve the problem mentioned in the background art that the existing technology cannot replace the cleaning roller without stopping the machine.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency sizing machine for functional fabrics, including a sizing tank.

[0007] A unwinding roller is installed on the side wall of the slurry tank. A vertical mounting plate is installed on the top of the slurry tank near the unwinding roller. Two sets of cleaning mechanisms that can approach each other are provided on the side wall of the mounting plate. An immersion frame is installed on the top of the slurry tank, and a pressure roller frame is installed at the bottom of the immersion frame through a hydraulic cylinder.

[0008] The cleaning mechanism includes a base plate, on which rotating connecting plates are mounted at the top and bottom, and cleaning rollers are mounted on the side walls of the rotating connecting plates. The base plate includes a rotating part, and a fixing part is rotatably mounted at the end of the rotating part. A limiting pin that can move back and forth is mounted on the side wall of the fixing part. Pin holes matching the limiting pins are opened on both sides of the rotating part.

[0009] By adopting the above technical solution, during use, the fabric inside the unwinding roller passes through two cleaning rollers of the cleaning mechanism that are close to each other. The cleaning rollers clean the lint on the surface of the fabric. When the cleaning rollers have been used for a long time and have accumulated a lot of lint, the fixed part rotates on the rotating part, which drives the cleaning rollers on both sides of the base plate to flip their positions. This makes it convenient to quickly replace the cleaning rollers and then clean them without stopping the machine to replace them.

[0010] As a further embodiment of this utility model: lower pressure rollers are installed on both sides of the bottom of the pressure roller frame one, and the lower pressure rollers are immersed in the slurry in the slurry tank.

[0011] By adopting the above technical solution, during use, the cleaned fabric is driven by the lower pressure roller at the bottom of the pressure roller frame and immersed in the sizing tank for sizing treatment.

[0012] As a further embodiment of this utility model: an inverted U-shaped extrusion frame is installed on the top of the slurry tank on the side of the immersion frame away from the mounting plate. Two horizontally arranged fixed rollers are installed at the bottom of the extrusion frame. A hydraulic cylinder is installed on the top of the extrusion frame, and the output of the hydraulic cylinder is connected to a pressure roller frame two facing downward. Extrusion rollers are installed on both sides of the bottom of the pressure roller frame two at positions aligned with the fixed rollers.

[0013] By adopting the above technical solution, during processing, the sized fabric passes between the fixed roller and the second pressure roller frame. The gap between the second pressure roller frame and the fixed roller is used to squeeze out excess sizing material on the fabric, thus preventing it from dripping.

[0014] As a further embodiment of this utility model: a drying box is installed on the top of the slurry tank on the side of the extrusion frame away from the immersion frame, and guide rollers and winding rollers are installed on the side wall of the slurry tank near the drying box.

[0015] By adopting the above technical solution, during use, the extruded fabric passes through the drying box and around the guide rollers to be wound onto the take-up rollers, thus realizing the process of replacement and winding.

[0016] As a further embodiment of this utility model: a slot is provided on the front side wall of the mounting plate, and a slider is slidably installed in the slot. The slider is fixedly connected to the rotating part. A double-threaded screw is rotatably installed in the slot, and the two threads on the double-threaded screw are respectively threaded to the two internal threaded holes of the slider.

[0017] By adopting the above technical solution, the distance between the cleaning rollers on the two sets of cleaning mechanisms can be adjusted according to the thickness of the fabric during use. The rotation of the double threaded screw drives the two sets of sliders to move closer or further apart in the slot, which facilitates the adjustment of the overall distance of the cleaning mechanism driven by the base plate.

[0018] Compared with the prior art, the beneficial effects of this utility model are: this functional fabric high-efficiency sizing machine...

[0019] Equipped with an installation plate and a cleaning mechanism, the cleaning rollers in the two cleaning mechanisms are close to each other to treat the surface lint on the fabric. After a period of use, the rotation of the fixed part on the rotating part drives the two cleaning rollers installed on the base plate to exchange positions, making it convenient to replace the cleaning rollers without stopping the machine.

[0020] In addition, this high-efficiency sizing machine for functional fabrics is also equipped with fixed rollers and pressure roller frames. The gap between the rollers at the bottom of the two sets of fixed rollers and pressure roller frames is adjustable, which makes it convenient to squeeze the fabric with sizing material, avoiding excessive sizing material from dripping. Compared with the single extrusion mode of the existing technology, multiple extrusion sets can improve the extrusion effect. Attached Figure Description

[0021] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0022] Figure 2 This is a side sectional view of the mounting plate and cleaning mechanism of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the substrate, rotating connecting plate, and cleaning roller of this utility model.

[0024] In the diagram: 1. Slurry tank; 2. Unwinding roller; 3. Mounting plate; 301. Grooving; 302. Double threaded screw; 303. Slider; 4. Cleaning mechanism; 401. Base plate; 4011. Rotating part; 4012. Fixing part; 402. Rotating connecting plate; 403. Cleaning roller; 404. Limiting pin; 5. Immersion frame; 6. Hydraulic cylinder one; 7. Pressure roller frame one; 8. Extrusion frame; 9. Fixed roller; 10. Hydraulic cylinder two; 11. Pressure roller frame two; 12. Drying box; 13. Guide roller; 14. Rewinding roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-3 This utility model provides a technical solution: a high-efficiency sizing machine for functional fabrics, including a sizing tank 1.

[0027] A unwinding roller 2 is installed on the side wall of the slurry tank 1. A vertical mounting plate 3 is installed on the top of the slurry tank 1 near the unwinding roller 2. Two sets of cleaning mechanisms 4 that can approach each other are provided on the side wall of the mounting plate 3. An immersion rack 5 is installed on the top of the slurry tank 1, and a pressure roller rack 7 is installed at the bottom of the immersion rack 5 through a hydraulic cylinder 6.

[0028] The cleaning mechanism 4 includes a base plate 401. Rotary connecting plates 402 are mounted on the top and bottom of the base plate 401, and a cleaning roller 403 is mounted on the side wall of the rotating connecting plate 402. The base plate 401 includes a rotating part 4011. A fixing part 4012 is rotatably mounted on the end of the rotating part 4011, and a limiting pin 404 that can move back and forth is mounted on the side wall of the fixing part 4012. Pin holes matching the limiting pin 404 are opened on both sides of the rotating part 4011.

[0029] Please see Figure 1 Furthermore, lower pressure rollers are installed on both sides of the bottom of the pressure roller frame 7, and the lower pressure rollers are immersed in the slurry in the slurry tank 1.

[0030] Please see Figure 1 Furthermore, an inverted U-shaped extrusion frame 8 is installed on the top of the slurry tank 1 on the side of the immersion frame 5 away from the mounting plate 3. Two horizontally arranged fixed rollers 9 are installed at the bottom of the extrusion frame 8. A hydraulic cylinder 2 10 is installed on the top of the extrusion frame 8, and the output of the hydraulic cylinder 2 10 is connected to a pressure roller frame 2 11 facing downward. Extrusion rollers are installed on both sides of the bottom of the pressure roller frame 2 11 at positions aligned with the fixed rollers 9.

[0031] Please see Figure 1 Furthermore, a drying box 12 is installed on the top of the slurry tank 1 on the side of the extrusion frame 8 away from the immersion frame 5, and a guide roller 13 and a winding roller 14 are installed on the side wall of the slurry tank 1 near the drying box 12.

[0032] Specifically, a transverse heating channel is provided in the middle of the drying box 12, and the gap between the fixed roller 9 and the pressure roller frame 11 is aligned with the heating channel in the middle of the drying box 12 and the top of the guide roller 13 to facilitate the passage of the fabric.

[0033] Please see Figure 2 Furthermore, a slot 301 is provided on the front side wall of the mounting plate 3, and a slider 303 is slidably installed in the slot 301. The slider 303 is fixedly connected to the rotating part 4011. A double threaded screw 302 is rotatably installed in the slot 301, and the two threads on the double threaded screw 302 are respectively threadedly connected to the threaded holes in the two sliders 303.

[0034] Specifically, a turntable is mounted on the top of the mounting plate 3, and the turntable is connected to the double threaded screw 302 via a connecting rod.

[0035] Working Principle: When using this high-efficiency sizing machine for functional fabrics, the fabric inside the unwind roller 2 passes through two cleaning rollers 403 of the cleaning mechanism 4, which are close to each other. The cleaning rollers 403 clean the lint on the fabric surface. When the cleaning rollers 403 have been used for a long time and have accumulated a lot of lint, they rotate on the rotating part 4011 via the fixing part 4012. The limiting pin 404 is inserted into the pin hole in the rotating part 4011, fixing the position of the fixing part 4012 on the rotating part 4011. This causes the cleaning rollers 403 on both sides of the base plate 401 to rotate, facilitating quick replacement and cleaning of the cleaning rollers 403 without stopping the machine. After passing through the bottom roller group of the pressure roller frame 7, the fabric is pressed into the sizing tank 1 for sizing treatment. The treated fabric is then squeezed by two sets of fixed rollers 9 and the pressure roller frame 11 to squeeze out excess sizing. After that, the fabric passes through the drying box 12 to be dried, and then passes around the guide roller 13 and is wound up by the winding roller 14. When the turntable on the mounting plate 3 drives the double threaded screw 302 to rotate, it can drive the two sliders 303 to move in a mirror image, thereby driving the two sets of cleaning mechanisms 4 to adjust the spacing, which is convenient for treating different fabrics. In addition, the height of the pressure roller frame 11 can be adjusted by the hydraulic cylinder 10, which is convenient for adjusting according to the fabric of different thicknesses. The contents not described in detail in this specification are the prior art known to those skilled in the art.

[0036] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency sizing machine for functional fabrics, comprising a sizing tank (1), characterized in that: A unwinding roller (2) is installed on the side wall of the slurry tank (1). A vertical mounting plate (3) is installed on the top of the slurry tank (1) near the unwinding roller (2). Two sets of cleaning mechanisms (4) that can approach each other are provided on the side wall of the mounting plate (3). An immersion frame (5) is installed on the top of the slurry tank (1), and a pressure roller frame (7) is installed at the bottom of the immersion frame (5) through a hydraulic cylinder (6). The cleaning mechanism (4) includes a base plate (401), on which rotating connecting plates (402) are mounted at the top and bottom, and a cleaning roller (403) is mounted on the side wall of the rotating connecting plate (402). The base plate (401) includes a rotating part (4011), and a fixing part (4012) is rotatably mounted at the end of the rotating part (4011). A limiting pin (404) that can move back and forth is mounted on the side wall of the fixing part (4012). Pin holes matching the limiting pin (404) are opened on both sides of the rotating part (4011).

2. The high-efficiency sizing machine for functional fabrics according to claim 1, characterized in that: The bottom two sides of the pressure roller frame (7) are equipped with lower pressure rollers, and the lower pressure rollers are immersed in the slurry in the slurry tank (1).

3. The high-efficiency sizing machine for functional fabrics according to claim 1, characterized in that: The top of the slurry tank (1) is located on the side of the immersion frame (5) away from the mounting plate (3) and is equipped with an inverted U-shaped extrusion frame (8). Two horizontally arranged fixed rollers (9) are installed at the bottom of the extrusion frame (8). A hydraulic cylinder (10) is installed at the top of the extrusion frame (8), and the output of the hydraulic cylinder (10) is connected to a pressure roller frame (11) facing downward. Extrusion rollers are installed on both sides of the bottom of the pressure roller frame (11) at positions aligned with the fixed rollers (9).

4. The high-efficiency sizing machine for functional fabrics according to claim 1, characterized in that: The top of the slurry tank (1) is located on the side of the extrusion frame (8) away from the immersion frame (5) and a drying box (12) is installed thereon. A guide roller (13) and a winding roller (14) are installed on the side wall of the slurry tank (1) near the drying box (12).

5. The high-efficiency sizing machine for functional fabrics according to claim 1, characterized in that: A slot (301) is provided on the front side wall of the mounting plate (3), and a slider (303) is slidably installed in the slot (301). The slider (303) is fixedly connected to the rotating part (4011). A double threaded screw (302) is rotatably installed in the slot (301), and the two threads on the double threaded screw (302) are respectively threaded to the threaded holes in the two sliders (303).

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