Drainage system of air compressor cooler

Abstract

The utility model relates to the technical field of air compressors, and provides an air compressor cooler drainage system which comprises a cooler, a drainage container and a controller, a liquid inlet pipe is arranged between the cooler and the drainage container, a high liquid level sensor and a low liquid level sensor are arranged in the drainage container, and the drainage container is connected with a drainage pipe. A first electric control valve is arranged on the drainage pipe, and the high liquid level sensor, the low liquid level sensor and the first electric control valve are electrically connected with the controller. Condensate water in the air compressor cooler is collected through the drainage container, when the liquid level rises to the high liquid level of the drainage container, the high liquid level sensor sends out a signal, the controller controls the first electric control valve to be opened, and the liquid level in the drainage container begins to descend, and when the liquid level drops to the low liquid level of the drainage container, the low liquid level sensor sends out a signal, and the controller controls the first electric control valve to be opened. The controller controls the first electric control valve to be closed, at the moment, liquid is still kept below the low liquid level, it is guaranteed that the drainage container only drains water and does not exhaust air, and therefore compressed air of the air compressor cannot be wasted.

Description

Technical Field

[0001] This application relates to the field of air compressor technology, and more specifically, to a drain system for an air compressor cooler. Background Technology

[0002] The cooler is an important component of the air compressor system. Through the principle of heat exchange, the cooler transfers heat from the air compressor system to cooling water or other cooling media to maintain the temperature during normal operation of the air compressor. In this process, a large amount of condensate will be generated. As a key component for water discharge from the cooler, the performance of the steam trap directly affects the stable operation and energy efficiency of the air compressor.

[0003] Existing steam traps typically use traditional float control. When the water level in the steam trap causes the float to rise, the steam trap opens and begins to drain water. Over time, the valve body corrodes and the valve fails to function properly. In the absence of water or with only a small amount of water, the valve core remains open for an extended period, resulting in the discharge of a large amount of air. This reduces the amount of air delivered by the air compressor and increases production costs. Utility Model Content

[0004] The purpose of this application is to provide a drain system for an air compressor cooler, which enables automatic control of draining water from the air compressor system and reduces energy consumption.

[0005] This application provides a drain system for an air compressor cooler, employing the following technical solution:

[0006] A condensate drain system for an air compressor cooler includes a cooler, a condensate container, and a controller. An inlet pipe is provided between the cooler and the condensate container. A high-level sensor and a low-level sensor are installed inside the condensate container. The condensate container is connected to a drain pipe, and a first electrically controlled valve is installed on the drain pipe. The high-level sensor, the low-level sensor, the first electrically controlled valve, and the controller are electrically connected.

[0007] The inlet pipe is equipped with a first manual valve;

[0008] A Y-type filter is installed on the inlet pipe;

[0009] A first branch pipe is provided on the liquid inlet pipe, the first branch pipe is located between the first manual valve and the cooler, and a second manual valve is provided on the first branch pipe.

[0010] Preferably, the hydrophobic container is equipped with a level transmitter.

[0011] Preferably, a second branch pipe is provided on the drain pipe, and a second electrically controlled valve is provided on the second branch pipe.

[0012] Preferably, the hydrophobic container is provided with a return air pipe.

[0013] Compared with the prior art, the beneficial effects of this application are as follows:

[0014] This application uses a hydrophobic container to collect condensate from the air compressor cooler. When the liquid level rises to the high level of the hydrophobic container, the high level sensor sends a signal to the controller, which then controls the first electrically controlled valve to open, causing the liquid level inside the hydrophobic container to begin to drop. When the liquid level drops to the low level of the hydrophobic container, the low level sensor sends a signal to the controller, which then controls the first electrically controlled valve to close. At this point, there is still liquid below the low level, ensuring that the hydrophobic container only drains water and does not release gas, thus preventing the waste of compressed air from the air compressor. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of some embodiments of the present utility model.

[0017] The reference numerals in the attached figures are as follows:

[0018] 1. Cooler; 2. Drain container; 3. Inlet pipe; 4. High level sensor; 5. Low level sensor; 6. Drain pipe; 7. First electrically controlled valve; 8. First manual valve; 9. Y-type filter; 10. First branch pipe; 11. Second manual valve; 12. Level transmitter; 13. Second branch pipe; 14. Second electrically controlled valve; 15. Return gas pipe. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0022] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0024] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0025] Example

[0026] like Figure 1 As shown in the embodiment of this application, the air compressor cooler drainage system includes a cooler 1, a drainage container 2, and a controller. An inlet pipe 3 is provided between the cooler 1 and the drainage container 2. A high liquid level sensor 4 and a low liquid level sensor 5 are provided inside the drainage container 2. The drainage container 2 is connected to a drain pipe 6. A first electrically controlled valve 7 is provided on the drain pipe 6. The high liquid level sensor 4, the low liquid level sensor 5, the first electrically controlled valve 7 are electrically connected to the controller.

[0027] In use, the condensate in the air compressor cooler 1 is collected through the hydrophobic container 2. When the liquid level rises to the high level of the hydrophobic container 2, the high level sensor 4 sends a signal to the controller, which controls the first electrically controlled valve 7 to open, and the liquid level inside the hydrophobic container 2 begins to drop. When the liquid level drops to the low level of the hydrophobic container 2, the low level sensor 5 sends a signal to the controller, which controls the first electrically controlled valve 7 to close. At this time, there is still liquid below the low level, which ensures that the hydrophobic container 2 only drains water and does not exhaust gas, thus avoiding waste of compressed air from the air compressor.

[0028] In this embodiment, a first manual valve 8 is provided on the liquid inlet pipe 3. By providing the first manual valve 8, it is convenient to control the flow of liquid inside the liquid inlet pipe 3.

[0029] In this embodiment, a Y-type filter 9 is provided on the liquid inlet pipe 3. The Y-type filter 9 has the advantages of simple manufacturing, convenient installation and cleaning, and large dirt holding capacity. It is used to remove impurities in the water and reduce the maintenance frequency of the hydrophobic container 2.

[0030] In this embodiment, a first branch pipe 10 is provided on the liquid inlet pipe 3. The first branch pipe 10 is located between the first manual valve 8 and the cooler 1. A second manual valve 11 is provided on the first branch pipe 10. When in use, the second manual valve 11 is kept closed. When it is necessary to maintain the Y-type filter 9 and the hydrophobic container 2, the first manual valve 8 is closed and the second manual valve 11 is opened to discharge the condensate through the first branch pipe 10.

[0031] In this embodiment, a level transmitter 12 is installed on the hydrophobic container 2. The level transmitter 12 has the characteristics of easy installation, high measurement accuracy and long service life. The liquid level inside the hydrophobic container 2 can be viewed on site through the level transmitter 12. After the level transmitter 12 sends the signal to the controller, the opening degree of the first solenoid valve 7 can be controlled according to the different liquid levels.

[0032] In this embodiment, a second branch pipe 13 is provided on the drain pipe 6, and a second electrically controlled valve 14 is provided on the second branch pipe 13. When the first electrically controlled valve 7 needs maintenance, the second electrically controlled valve 14 is opened, and the water is drained through the second branch pipe 13.

[0033] In this embodiment, a return pipe 15 is provided on the hydrophobic container 2. The return pipe 15 is used to discharge the gas inside the hydrophobic container 2 to prevent the condensate from entering the hydrophobic container 2 due to excessive gas pressure.

[0034] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A drain system for an air compressor cooler, characterized in that: The device includes a cooler, a hydrophobic container, and a controller. An inlet pipe is provided between the cooler and the hydrophobic container. A high liquid level sensor and a low liquid level sensor are provided inside the hydrophobic container. The hydrophobic container is connected to a drain pipe. A first electrically controlled valve is provided on the drain pipe. The high liquid level sensor, the low liquid level sensor, the first electrically controlled valve, and the controller are electrically connected. The inlet pipe is equipped with a first manual valve; A Y-type filter is installed on the inlet pipe; A first branch pipe is provided on the liquid inlet pipe, the first branch pipe is located between the first manual valve and the cooler, and a second manual valve is provided on the first branch pipe.

2. The air compressor cooler drainage system according to claim 1, characterized in that: The hydrophobic container is equipped with a level transmitter.

3. The air compressor cooler drainage system according to claim 1, characterized in that: A second branch pipe is installed on the drain pipe, and a second electrically controlled valve is installed on the second branch pipe.

4. The air compressor cooler drainage system according to claim 1, characterized in that: The hydrophobic container is equipped with a return air pipe.

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