Novel dispersing device for acrylic emulsion

By designing shock absorption and support stabilization mechanisms, the noise and vibration problems of the dispersion device were solved, resulting in reduced noise, improved stability, and increased production efficiency, while ensuring the health of operators and product quality.

CN223498546UActive Publication Date: 2025-10-31SHANDONG ROSF NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422620745.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-31
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the traditional acrylic emulsion production process, the dispersion unit generates noise and vibration when operating at high speed, which affects the working environment and the health of operators.

Method used

A novel dispersion device comprising a damping mechanism and a support stabilization mechanism was designed. It utilizes components such as damping shock absorbers, connecting partitions, limiting guide rails, adjusting support rods, and damping springs to absorb and disperse vibration energy, and improves the stability of the device through components such as support rings, support connectors, and support diagonal rods.

Benefits of technology

Significantly reduces noise levels, improves equipment stability and durability, ensures production continuity and product quality, and creates a safe and comfortable working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel acrylic emulsion dispersing device, which belongs to the technical field of acrylic emulsion processing, and comprises a barrel body, an arc-shaped top plate is arranged below the barrel body, a vertical rod is fixedly mounted on one side of the top of the barrel body, the novel acrylic emulsion dispersing device further comprises a damping mechanism, and the damping mechanism is positioned at the bottom of the arc-shaped top plate; and the supporting and stabilizing mechanism is located at the bottom of the can body, and the damping mechanism comprises a damping shock absorber, a connecting partition plate, a limiting guide rail, an adjusting supporting rod, a damping spring, a limiting sliding block and a damping bottom plate. According to the damping mechanism, vibration energy generated in the operation process of the device can be effectively absorbed and dispersed through the careful design and the synergistic effect of components, so that the noise level is remarkably reduced, the stability and durability of the device are protected, the production efficiency and the product quality are effectively improved, and the production cost is reduced. And meanwhile, a safer and more comfortable working environment is created for operators.
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Description

Technical Field

[0001] This utility model belongs to the field of acrylic emulsion processing technology, and in particular relates to a novel dispersion device for acrylic emulsion. Background Technology

[0002] Acrylic emulsions are a type of polymer material widely used in coatings, adhesives, textile treatment agents, and other fields. Their performance directly affects the quality of the final product. In the traditional production process of acrylic emulsions, the design and performance of the dispersion device have a significant impact on the stability, particle size distribution, and production efficiency of the emulsion. With the advancement of technology and the increasing demands for product performance, the development of new dispersion devices has become an inevitable trend in the industry.

[0003] Currently, during the production process, the dispersing device may generate significant noise when operating at high speed. Due to manufacturing tolerances or wear during use, the rotating parts of the device may become unbalanced, leading to increased vibration. This not only affects the working environment but may also damage the hearing of operators. Utility Model Content

[0004] The purpose of this invention is to provide a novel dispersion device for acrylic emulsions, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A novel dispersion device for acrylic emulsion includes a barrel body, an arc-shaped top plate disposed below the barrel body, and a vertical rod fixedly installed on one side of the top of the barrel body. It also includes:

[0007] A shock-absorbing mechanism is located at the bottom of the arc-shaped top plate;

[0008] A support and stabilizing mechanism is located at the bottom of the barrel.

[0009] In a preferred embodiment of this utility model, the shock absorption mechanism includes a damping shock absorber, a connecting partition, a limiting guide rail, an adjusting support rod, a shock absorption spring, a limiting slider, and a shock absorption base plate. The shock absorption base plate is fixedly installed at the bottom of the inner cavity of the shock absorption mechanism. The damping shock absorber is fixedly installed at the center of the top of the shock absorption base plate. The connecting partition is fixedly installed at the top of the damping shock absorber. The limiting guide rail is fixedly installed around the inner wall of the inner cavity of the shock absorption mechanism. There are five adjusting support rods, which are evenly distributed around the connecting partition. The limiting slider is fixedly installed at one end of the adjusting support rod and is movably engaged in the inner cavity of the limiting guide rail. The shock absorption spring is fixedly installed at the bottom of the adjusting support rod. The bottom of the arc-shaped top plate is fixedly connected to the top of the connecting partition.

[0010] As a preferred embodiment of this utility model, the supporting and stabilizing mechanism includes a supporting ring, supporting connectors, supporting diagonal rods, fastening bolts, and a positioning plate. There are four supporting connectors, each fixedly installed around the bottom of the supporting ring. The supporting diagonal rods are fixedly installed on both sides of the bottom of the supporting connectors. Fastening bolts are threaded onto the outer side of each supporting connector. The positioning plate is fixedly installed at the end of the supporting diagonal rods, and its inner side is fixedly connected to the outer surface of the barrel. The supporting ring is fixedly fitted onto the bottom of the barrel. The bottom of the supporting and stabilizing mechanism is fixedly connected to the top of the arc-shaped top plate.

[0011] In a preferred embodiment of this utility model, an adjusting sleeve is fitted onto the surface of the vertical rod, a vertical plate is fixedly mounted on the front of the adjusting sleeve, a drive motor is fixedly mounted on the front of the vertical plate, an output shaft is fixedly mounted on the end of the drive motor, a rotating rod is fixedly mounted on the end of the output shaft, a dispersing and stirring plate is fixedly mounted on the end of the rotating rod, a fastening threaded sleeve is provided at the bottom of the back of the adjusting sleeve, a through hole is fixedly mounted at the center of the top of the barrel, and the rotating rod penetrates the inner cavity of the through hole to the interior of the barrel.

[0012] As a preferred embodiment of this utility model, a breathable plate is fixedly installed at the center of the top of the shock absorption mechanism, a sound insulation plate is fixedly installed at the bottom of the breathable plate, and a honeycomb sound-absorbing plate is fixedly installed at the bottom of the sound insulation plate.

[0013] As a preferred embodiment of this utility model, a feed pipe is fixedly installed on the other side of the top of the barrel, and a rotating cover plate is adapted to be installed on the top of the feed pipe.

[0014] As a preferred embodiment of this utility model, a feeding hopper is fixedly installed at the bottom of the barrel, and a feeding pipe is fixedly installed at the bottom of the feeding hopper.

[0015] The beneficial effects of this utility model are:

[0016] Through careful design and the synergistic effect of its components, the vibration damping mechanism can effectively absorb and disperse the vibration energy generated during the operation of the device, thereby significantly reducing noise levels and protecting the stability and durability of the device. This effectively improves production efficiency and product quality, while also creating a safer and more comfortable working environment for operators. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present utility model;

[0019] Figure 2 This is a partial sectional view of the shock absorption mechanism structure provided in this embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the supporting and stabilizing mechanism provided in an embodiment of the present invention;

[0021] Figure 4 This is a rear view of the vertical rod and rotating rod structure provided in this embodiment of the utility model;

[0022] Figure 5 This is an exploded view of the breathable plate structure provided in an embodiment of this utility model.

[0023] In the diagram: 1. Barrel body; 2. Shock absorption mechanism; 201. Damping shock absorber; 202. Connecting partition; 203. Limiting guide rail; 204. Adjusting support rod; 205. Shock-absorbing spring; 206. Limiting slider; 207. Shock-absorbing base plate; 3. Ventilation plate; 4. Arc-shaped top plate; 5. Support and stabilizing mechanism; 501. Support ring; 502. Support connector; 503. Support diagonal rod; 504. Fastening bolt; 505. Positioning plate; 6. Vertical rod; 7. Vertical plate; 8. Output shaft; 9. Drive motor; 10. Through hole; 11. Feed pipe; 12. Rotating cover plate; 13. Adjusting sliding sleeve; 14. Fastening threaded sleeve; 15. Rotating rod; 16. Dispersing and stirring plate; 17. Sound insulation board; 18. Honeycomb sound-absorbing board; 19. Discharge hopper; 20. Feeding pipe. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example 1

[0028] like Figure 1-5 As shown, this is the first embodiment of the present invention. This embodiment provides a novel dispersion device for acrylic emulsion, including a barrel 1, an arc-shaped top plate 4 disposed below the barrel 1, and a vertical rod 6 fixedly installed on one side of the top of the barrel 1. It also includes:

[0029] Vibration damping mechanism 2 is located at the bottom of the arc-shaped top plate 4;

[0030] Support and stabilization mechanism 5 is located at the bottom of barrel 1.

[0031] like Figure 1-5 As shown, the shock absorption mechanism 2, through careful design and the synergistic effect of components, can effectively absorb and disperse the vibration energy generated by the device during operation, thereby significantly reducing the noise level and protecting the stability and durability of the device. The support and stabilization mechanism 5 not only improves the stability of the barrel during operation, but also effectively prevents the barrel 1 from shifting or deforming due to vibration or external force, thereby ensuring the continuity of the production process and the consistency of product quality.

[0032] Example 2

[0033] Reference Figure 1 Diagram and Figure 3 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0034] In this embodiment, the damping mechanism 2 includes a damping damper 201, a connecting partition 202, a limiting guide rail 203, an adjusting support rod 204, a damping spring 205, a limiting slider 206, and a damping base plate 207. The damping base plate 207 is fixedly installed at the bottom of the inner cavity of the damping mechanism 2. The damping damper 201 is fixedly installed at the center of the top of the damping base plate 207. The connecting partition 202 is fixedly installed at the top of the damping damper 201. The limiting guide rail 203 is fixedly installed around the inner wall of the inner cavity of the damping mechanism 2. There are five adjusting support rods 204, which are evenly distributed around the connecting partition 202. The limiting slider 206 is fixedly installed at one end of the adjusting support rod 204 and is movably locked in the inner cavity of the limiting guide rail 203. The damping spring 205 is fixedly installed at the bottom of the inner cavity of the damping mechanism 2. The bottom of the adjustable support rod 204 is fixedly connected to the bottom of the arc-shaped top plate 4 and the top of the connecting partition 202. The support stabilizing mechanism 5 includes a support ring 501, a support connector 502, a support diagonal rod 503, a fastening bolt 504, and a positioning plate 505. There are four support connectors 502, which are fixedly installed around the bottom of the support ring 501. The support diagonal rods 503 are fixedly installed on both sides of the bottom of the support connectors 502. The outer side of the support connectors 502 is threaded with fastening bolts 504. The positioning plate 505 is fixedly installed at the end of the support diagonal rods 503 and its inner side is fixedly connected to the outer surface of the barrel 1. The support ring 501 is fixedly fitted onto the bottom of the barrel 1. The bottom of the support stabilizing mechanism 5 is fixedly connected to the top of the arc-shaped top plate 4.

[0035] like Figure 1 Diagram and Figure 3As shown, the damping mechanism 2 effectively absorbs and disperses the vibration energy generated during operation, thereby significantly reducing noise levels and protecting the stability and durability of the device. The combination of damping shock absorber 201, damping spring 205, and adjusting support rod 204 provides multi-layered damping effects, while limiting guide rail 203 and limiting slider 206 ensure the stability and controllability of the device when subjected to impact. Connecting partition 202 enhances the structural integrity of the entire damping system. The bottom of the arc-shaped top plate 4 is fixedly connected to the top of the connecting partition 202, further ensuring the stable operation of the device under various working conditions, while also creating a safer and more comfortable working environment for operators. The supporting and stabilizing mechanism 5 provides support for the barrel 1. The system provides a robust and stable support platform. The distributed design of the support connector 502 and the support diagonal bar 503 enhances the overall rigidity and torsional resistance of the barrel 1. The threaded installation of the fastening bolts 504 provides additional tightening force to ensure that all components are tightly connected. The fixed installation of the positioning plate 505 further enhances the connection stability between the barrel 1 and the support structure. The overall structural design not only improves the stability of the barrel 1 during operation, but also effectively prevents the barrel 1 from shifting or deforming due to vibration or external force, thereby ensuring the continuity of the production process and the consistency of product quality. In addition, the design of the support stabilization mechanism 5 is also convenient for installation and disassembly, maintenance and adjustment, improving the operability and maintenance efficiency of the equipment.

[0036] Example 3

[0037] Reference Figure 1 , Figure 4 and Figure 5 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0038] In this embodiment, an adjusting sleeve 13 is fitted onto the surface of the vertical rod 6. A vertical plate 7 is fixedly installed on the front of the adjusting sleeve 13. A drive motor 9 is fixedly installed on the front of the vertical plate 7. An output shaft 8 is fixedly installed at the end of the drive motor 9. A rotating rod 15 is fixedly installed at the end of the output shaft 8. A dispersing and stirring plate 16 is fixedly installed at the end of the rotating rod 15. A fastening threaded sleeve 14 is provided at the bottom of the back of the adjusting sleeve 13. A through hole 10 is fixedly installed at the center of the top of the barrel 1. The rotating rod 15 passes through the inner cavity of the through hole 10 to the inside of the barrel 1. A vent plate 3 is fixedly installed at the center of the top of the shock absorption mechanism 2. A sound insulation plate 17 is fixedly installed at the bottom of the vent plate 3. A honeycomb sound-absorbing plate 18 is fixedly installed at the bottom of the sound insulation plate 17. A feed pipe 11 is fixedly installed on the other side of the top of the barrel 1. A rotating cover plate 12 is fitted onto the top of the feed pipe 11. A hopper 19 is fixedly installed at the bottom of the barrel 1. A feeding pipe 20 is fixedly installed at the bottom of the hopper 19.

[0039] like Figure 1 , Figure 4 and Figure 5 As shown, the combination of the vertical rod 6, adjusting sleeve 13, vertical plate 7, drive motor 9, output shaft 8, rotating rod 15, and dispersing and stirring blades 16 achieves efficient dispersion and uniform stirring of materials within the tank 1. The installation of the adjusting sleeve 13 allows the vertical rod 6 to be adjusted vertically to accommodate stirring at different depths. The fixed installation of the vertical plate 7 and drive motor 9 provides a stable power source for the stirring system. The connection between the output shaft 8 and rotating rod 15 ensures efficient power transmission. The design of the dispersing and stirring blades 16 enhances the stirring effect, allowing for more uniform mixing of materials. The fastening threaded sleeve 14 facilitates the fixing of the adjusting sleeve 13. The placement of the through-hole 10 ensures stability during the mixing process, allowing the rotating rod 15 to smoothly pass through the top of the barrel 1 and enter the interior, achieving unobstructed mixing operation, improving mixing efficiency and mixing quality. Simultaneously, the adjustable design increases the equipment's flexibility and applicability, simplifies the operation process, and improves production efficiency and product quality. The honeycomb sound-absorbing panel 18, due to its unique honeycomb structure, effectively absorbs and disperses sound wave energy, reducing noise reflection and propagation, thereby significantly reducing the noise level generated during device operation. This design not only helps protect the hearing health of operators and improves the working environment but also reduces noise pollution to the surrounding environment. Furthermore, the lightweight nature of the honeycomb sound-absorbing panel 18 also helps reduce the overall structural weight, improving the device's mobility and installation flexibility.

[0040] In summary, the shock absorption mechanism 2, through careful design and the synergistic effect of its components, can effectively absorb and disperse the vibration energy generated during the operation of the device, thereby significantly reducing the noise level and protecting the stability and durability of the device. The support and stabilization mechanism 5 not only improves the stability of the barrel 1 during operation, but also effectively prevents the barrel 1 from shifting or deforming due to vibration or external force, thus ensuring the continuity of the production process and the consistency of product quality.

Claims

1. A novel dispersion device for acrylic emulsions, characterized in that: The barrel includes a barrel body (1), with an arc-shaped top plate (4) below the barrel body (1), and a vertical rod (6) fixedly installed on one side of the top of the barrel body (1). It also includes: A shock-absorbing mechanism (2) is located at the bottom of the arc-shaped top plate (4); A support and stabilizing mechanism (5) is located at the bottom of the barrel (1).

2. The novel dispersion device for acrylic emulsion according to claim 1, characterized in that: The damping mechanism (2) includes a damping shock absorber (201), a connecting partition (202), a limiting guide rail (203), an adjusting support rod (204), a damping spring (205), a limiting slider (206), and a damping base plate (207). The damping base plate (207) is fixedly installed at the bottom of the inner cavity of the damping mechanism (2). The damping shock absorber (201) is fixedly installed at the center of the top of the damping base plate (207). The connecting partition (202) is fixedly installed at the top of the damping shock absorber (201). The positioning guide rail (203) is fixedly installed around the inner wall of the shock absorption mechanism (2). There are five adjusting support rods (204) and they are evenly distributed around the connecting partition (202). The limiting slider (206) is fixedly installed at one end of the adjusting support rod (204) and is movably locked in the inner cavity of the limiting guide rail (203). The shock absorption spring (205) is fixedly installed at the bottom of the adjusting support rod (204). The bottom of the arc-shaped top plate (4) is fixedly connected to the top of the connecting partition (202).

3. The novel dispersion device for acrylic emulsion according to claim 2, characterized in that: The supporting and stabilizing mechanism (5) includes a supporting ring (501), a supporting connector (502), a supporting diagonal rod (503), fastening bolts (504), and a positioning plate (505). There are four supporting connectors (502), which are fixedly installed around the bottom of the supporting ring (501). The supporting diagonal rods (503) are fixedly installed on both sides of the bottom of the supporting connectors (502). Fastening bolts (504) are threaded on the outer side of the supporting connectors (502). The positioning plate (505) is fixedly installed at the end of the supporting diagonal rods (503), and its inner side is fixedly connected to the outer surface of the barrel (1). The supporting ring (501) is fixedly fitted onto the bottom of the barrel (1). The bottom of the supporting and stabilizing mechanism (5) is fixedly connected to the top of the arc-shaped top plate (4).

4. The novel dispersion device for acrylic emulsion according to claim 1, characterized in that: An adjusting sleeve (13) is fitted onto the surface of the vertical rod (6). A vertical plate (7) is fixedly installed on the front of the adjusting sleeve (13). A drive motor (9) is fixedly installed on the front of the vertical plate (7). An output shaft (8) is fixedly installed at the end of the drive motor (9). A rotating rod (15) is fixedly installed at the end of the output shaft (8). A dispersing and stirring plate (16) is fixedly installed at the end of the rotating rod (15). A fastening threaded sleeve (14) is provided at the bottom of the back of the adjusting sleeve (13). A through hole (10) is fixedly installed at the center of the top of the barrel (1). The rotating rod (15) penetrates the inner cavity of the through hole (10) to the inside of the barrel (1).

5. The novel dispersion device for acrylic emulsion according to claim 1, characterized in that: A breathable plate (3) is fixedly installed at the center of the top of the shock absorption mechanism (2), a sound insulation plate (17) is fixedly installed at the bottom of the breathable plate (3), and a honeycomb sound-absorbing plate (18) is fixedly installed at the bottom of the sound insulation plate (17).

6. The novel dispersion device for acrylic emulsion according to claim 1, characterized in that: A feed pipe (11) is fixedly installed on the other side of the top of the barrel (1), and a rotating cover plate (12) is adapted to be installed on the top of the feed pipe (11).

7. The novel dispersion device for acrylic emulsion according to claim 1, characterized in that: A feeding hopper (19) is fixedly installed at the bottom of the barrel (1), and a feeding pipe (20) is fixedly installed at the bottom of the feeding hopper (19).