Safety device capable of automatically sensing cut-off

Abstract

The utility model provides a safety device capable of automatically sensing cut-off, and relates to the technical field of chemical safety switches. A top connecting groove is formed in the top of the safety valve body; a monitor is inserted into the top connecting groove; the top of the monitor is in threaded connection with a regulator; the front side and the rear side of the regulator are in threaded connection with outer protection cover plates correspondingly. The real-time monitoring rod is inserted into the closing valve element, so that the flow rate of the internal chemical product is conveniently monitored and treated in the process of not influencing rotation of the closing valve element, the flow rate is reduced when leakage of the chemical product is monitored, and the closing valve element is conveniently controlled by the closing motor to rotate; the flow of chemical products is cut off, and the problems that the chemical products in the chemical pipelines are prone to being affected by the outside and damaged after being used for a long time, flow leakage occurs to the chemical products in the chemical pipelines, the chemical products cannot conduct induction in time, the valves cannot be rapidly closed, and economic losses are caused due to large loss of the chemical products are solved.

Description

Technical Field

[0001] This utility model relates to the field of chemical safety switch technology, and in particular to a safety device capable of automatically sensing and cutting off. Background Technology

[0002] Chemical safety switches are critical devices used in chemical production processes to ensure the safety of equipment and personnel. They automatically trigger protective measures by monitoring changes in specific parameters to prevent accidents or to quickly respond to accidents in the event of an accident. Their primary function is to immediately cut off power, close valves, or activate emergency systems when hazardous conditions are detected, thus protecting equipment and personnel. Since chemical valves are typically shut off manually, a safety switch is necessary to ensure chemical safety.

[0003] Currently, chemical safety switches are typically used in chemical pipelines for transporting and processing liquids and gases. However, chemical pipelines are easily damaged by external factors during long-term use, leading to leakage of internal chemical products. This prevents the switches from sensing and quickly shutting off the valves in time, resulting in significant loss of chemical products and economic losses. Utility Model Content

[0004] This disclosure relates to a safety device capable of automatically sensing and cutting off, which includes a detector and a real-time monitoring rod. The detector is fixed to the top of the safety valve body under the action of a clamping cover plate, facilitating the connection of the real-time monitoring rod to a controller. By inserting the real-time monitoring rod into the inside of the shut-off valve core, it is convenient to monitor the flow rate of the internal chemical product without affecting the rotation of the shut-off valve core. When the flow rate is reduced due to leakage of the chemical product, it is convenient to control the shut-off motor to rotate the shut-off valve core, thereby cutting off the flow of the chemical product.

[0005] In a first aspect, this disclosure provides a safety device capable of automatically sensing and cutting off, specifically comprising: a safety valve body; a top groove formed at the top of the safety valve body; a lower plate formed at the bottom of the safety valve body; a shut-off motor fixed to the lower plate by screws; a shut-off valve core rotatably connected inside the safety valve body; a mating slot formed at the top of the shut-off valve core, and the mating slot connecting to the top groove; an inner slot formed inside the shut-off valve core; and a synchronization block inserted into the bottom of the shut-off valve core, and the synchronization block being connected to the shut-off motor. The connection is as follows: a leak-proof plug ring is inserted into the top groove; a monitor is inserted inside the top groove and onto the leak-proof plug ring; a real-time monitoring rod is fixed to the bottom of the monitor; a sealing plug is fitted around the real-time monitoring rod and inserted into the docking slot; a connection port is provided at the top of the monitor; a clamping cover is fitted onto the monitor and fixed to the top of the safety valve body with screws; a regulator is threadedly connected to the top of the monitor; a docking rod is provided at the bottom of the regulator and inserted into the connection port. The controller has the following internal components: an internal connector; outer cover plates are threaded to the front and rear sides of the controller; the shut-off valve core is a spherical structure with a circular through hole and two sets of cylindrical protrusions on its outer wall, each with a hexagonal prism-shaped slot at its bottom; the monitor is cylindrical with a monitoring component inside, threads on its outer wall, cylindrical protrusions, and equidistant cylindrical inserts at the bottom of each protrusion; the real-time monitoring rod is cylindrical with a flow rate sensor inside, electrically connected to the monitoring component inside the monitor; the controller is cylindrical with a control panel and a wiring panel, threads on both the control panel and the wiring panel, a cylindrical rod on its outer wall, threaded grooves on the rod, and a control component inside, electrically connected to the monitoring component inside the monitor.

[0006] In at least some embodiments, the safety valve body is configured as a cylindrical structure, with a threaded interface at the port of the safety valve body, a cylindrical block on the outer wall of the safety valve body, a square plate on the cylindrical block of the safety valve body, a threaded rod on the outer wall of the safety valve body, and a spherical groove on the inner wall of the safety valve body, with a circular through hole connected to the spherical groove of the safety valve body; the top groove is configured as a cylindrical groove, with a circular through hole connected to the top groove, and cylindrical slots are equidistantly connected to the bottom of the top groove.

[0007] In at least some embodiments, the lower plate is configured as a square plate structure with cylindrical protrusions on it. The inner wall of the cylindrical protrusions is threaded, and a circular through hole is provided at the center of the lower plate. The motor shaft of the motor that shuts off the motor is inserted into the circular through hole of the lower plate.

[0008] In at least some embodiments, the mating slot is configured as a cylindrical groove, and the mating slot is connected to a circular through hole.

[0009] In at least some embodiments, the inner slot is configured as a cylindrical groove; the synchronization block is configured as a hexagonal prism structure, and the bottom of the synchronization block is provided with a cylindrical protrusion.

[0010] In at least some embodiments, the leak-proof plug ring is configured as a cylindrical structure, and circular through holes are equidistantly opened on the leak-proof plug ring.

[0011] In at least some embodiments, the sealing plug is configured as a cylindrical structure, and a rubber ring is provided on the outer wall of the sealing plug.

[0012] In at least some embodiments, the connection port is configured as a cylindrical groove, and the connection port is electrically connected to the monitoring component inside the monitor; the clamping cover is configured as a square plate structure, and the bottom of the clamping cover is provided with a cylindrical groove, and the cylindrical groove of the clamping cover is connected to a circular through hole.

[0013] In at least some embodiments, the docking rod is configured as a cylindrical structure and is electrically connected to the control component inside the controller; the outer cover plate is configured as a cylindrical structure and has threaded grooves, and there are two sets of outer cover plates.

[0014] The safety device capable of automatically sensing and cutting off provided by this utility model has the following beneficial effects:

[0015] This utility model is provided with a top groove and a leak-proof plug ring. By inserting the leak-proof plug ring into the top groove, the monitor can be initially fixed by plugging in. The leak-proof plug ring fills the gap between the monitor and the top groove to help maintain the sealing of the device.

[0016] In addition, a shut-off valve core and an inner slot are provided. By opening a docking slot and an inner slot inside the shut-off valve core, it is convenient to use a sealing plug to constrain the real-time monitoring rod. In order to maintain stability, the flow rate of the chemical product is monitored and processed by the internal flow rate sensor. By monitoring the change in flow rate, it can determine whether a leak has occurred, which facilitates its use.

[0017] In addition, a controller is provided, which is connected to the monitor via a docking rod to facilitate connection between the controller and the monitor. This allows for easy adjustment of the trigger wire of the flow rate sensor inside the real-time monitoring rod, thus facilitating the monitoring and processing of chemical flow rates. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0019] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0020] In the attached diagram:

[0021] Figure 1 A schematic diagram of a three-dimensional assembly structure according to an embodiment of the present invention is shown;

[0022] Figure 2 A schematic diagram of the three-dimensional assembly bottom view structure according to an embodiment of the present invention is shown;

[0023] Figure 3 A schematic diagram of the exploded structure according to an embodiment of the present invention is shown;

[0024] Figure 4 A schematic diagram of an exploded bottom view of an embodiment of the present invention is shown;

[0025] Figure 5 A schematic diagram of a partially cross-sectional structure in the on state according to an embodiment of the present invention is shown;

[0026] Figure 6 A schematic diagram of a partially cut-out structure in the closed state according to an embodiment of the present invention is shown;

[0027] Figure 7 The present invention illustrates an embodiment of the present invention. Figure 6 A schematic diagram of the enlarged structure of section A;

[0028] Figure 8 A schematic diagram of the internal assembly structure of the safety valve body according to an embodiment of the present invention is shown;

[0029] Figure 9 A schematic diagram showing the disassembled structure of the detector and real-time detection rod according to an embodiment of the present invention is provided.

[0030] Figure 10 A schematic diagram of the exploded bottom view of the detector and real-time detection rod assembly according to an embodiment of the present invention is shown;

[0031] Figure 11A schematic diagram of the controller assembly structure according to an embodiment of the present invention is shown;

[0032] Figure 12 A schematic diagram of the controller assembly structure according to an embodiment of the present invention is shown from a bottom view.

[0033] List of reference numerals

[0034] 1. Safety valve body; 2. Top groove; 3. Lower plate; 4. Shut-off motor; 5. Shut-off valve core; 6. Docking slot; 7. Inner slot; 8. Synchronous plug; 9. Leak-proof plug ring; 10. Monitor; 11. Real-time monitoring rod; 12. Sealing plug; 13. Connecting socket; 14. Pressing cover plate; 15. Controller; 16. Docking rod; 17. Outer protective cover plate. Detailed Implementation

[0035] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0036] Example 1: Please refer to Figures 1 to 12This utility model proposes a safety device capable of automatically sensing and cutting off, comprising: a safety valve body 1; a top groove 2 formed on the top of the safety valve body 1; a lower mounting plate 3 formed on the bottom of the safety valve body 1; a shut-off motor 4 fixed to the lower mounting plate 3 by screws; a shut-off valve core 5 rotatably connected inside the safety valve body 1; a docking slot 6 formed on the top of the shut-off valve core 5, and the docking slot 6 is connected to the top groove 2; an inner slot 7 formed inside the shut-off valve core 5; a synchronous plug 8 inserted into the bottom of the shut-off valve core 5, and the synchronous plug 8 is connected to the shut-off motor 4; a leak-proof plug ring 9 inserted in the top groove 2; a monitor 10 inserted inside the top groove 2, and the monitor 10 is inserted into the leak-proof plug ring 9; a real-time monitoring rod 11 fixed to the bottom of the monitor 10. The real-time monitoring rod 11 is covered with a sealing plug 12, which is inserted into the docking slot 6. The top of the monitor 10 is provided with a connection port 13. The monitor 10 is covered with a pressing cover plate 14, which is fixed to the top of the safety valve body 1 by screws. The top of the monitor 10 is threadedly connected to a controller 15. The bottom of the controller 15 is provided with a docking rod 16, which is inserted into the connection port 13. The front and rear sides of the controller 15 are respectively threadedly connected with outer protective covers 17. The shut-off valve core 5 is set as a spherical structure. The shut-off valve core 5 is provided with a circular through hole. The outer wall of the shut-off valve core 5 is provided with two sets of cylindrical protrusions. The bottom of the cylindrical protrusions of the shut-off valve core 5 is provided with a hexagonal prism slot. The monitor 10 is used to shut off the rotation of the motor 4 and the synchronous plug 8, so as to facilitate timely shutdown of the chemical pipeline and prevent leakage. The monitor 10 has a cylindrical structure and contains a monitoring component. The outer wall of the monitor 10 has threads and cylindrical protrusions. Cylindrical plugs are equidistantly positioned at the bottom of the cylindrical protrusions. The monitor 10 works in conjunction with the real-time monitoring rod 11 to monitor the flow rate of chemical substances inside the chemical pipeline to determine if a leak has occurred. The real-time monitoring rod 11 has a cylindrical structure and contains a flow rate sensor. The flow rate sensor inside the real-time monitoring rod 11 is electrically connected to the monitoring component inside the monitor 10. Connection; Real-time monitoring rod 11 is used to monitor the flow rate of chemical products inside the chemical pipeline in real time through an internal flow rate sensor, so as to facilitate the judgment of whether the pipeline has leaked by the flow rate change; The controller 15 is set as a cylindrical structure, with a control panel and a wiring panel on the controller 15. The wiring panel and the control panel of the controller 15 are respectively provided with threads on their outer walls. The outer wall of the controller 15 is provided with a cylindrical rod, and the cylindrical rod of the controller 15 is provided with a threaded groove. The controller 15 is provided with a control component inside, and the control component of the controller 15 is electrically connected to the monitoring component inside the monitor 10; The controller 15 adjusts the internal control component through the control panel to facilitate the adjustment of the monitoring of the chemical pipeline.

[0037] Example 2: Based on Example 1, as follows Figures 1 to 12As shown, the safety valve body 1 is a cylindrical structure with a threaded interface at its port. A cylindrical block is located on the outer wall of the safety valve body 1, and a square plate is mounted on the cylindrical block. A threaded rod is located on the outer wall of the safety valve body 1, and a spherical groove is located on the inner wall of the safety valve body 1. The spherical groove is connected to a circular through hole. The safety valve body 1 is used to assist in the installation and fixation of other structures of the device, facilitating the overall stability of the device and its installation into the chemical pipeline. The top groove 2 is a cylindrical groove connected to a circular through hole, and cylindrical slots are equidistantly connected to the bottom of the top groove 2. The top groove 2 is used to assist in fixing the monitor 10, facilitating its installation with the safety valve body 1. The lower plate... The lower plate 3 is designed as a square plate structure. A cylindrical protrusion is provided on the lower plate 3, and threads are provided on the inner wall of the cylindrical protrusion. A circular through hole is located at the center of the lower plate 3. The lower plate 3 is used to fix the shut-off motor 4 to ensure its stability. The motor shaft of the shut-off motor 4 is inserted into the circular through hole of the lower plate 3. The shut-off motor 4 is used in conjunction with the synchronous plug 8 to twist the shut-off valve core 5, facilitating the cutting off of the chemical pipeline. The docking slot 6 is a cylindrical groove connected to a circular through hole. The docking slot 6 assists in the installation of the monitor 10 and, in conjunction with the sealing plug 12, maintains the overall sealing of the device. The inner slot 7 is a cylindrical groove. The inner slot 7 assists in the installation of the real-time monitoring rod 10. The bottom of valve body 1 is constrained to help maintain its stability within the shut-off valve core 5; the synchronous plug 8 is configured as a hexagonal prism structure with a cylindrical protrusion at its bottom; the synchronous plug 8 is used to rotate under the drive of the shut-off motor 4 to facilitate the rotation and adjustment of the shut-off valve core 5 and to shut off the chemical pipeline; the anti-leakage plug ring 9 is configured as a cylindrical structure with equally spaced circular through holes; the anti-leakage plug ring 9 is used to seal the gap between the safety valve body 1 and the monitor 10 to help maintain its sealing performance; the sealing plug 12 is configured as a cylindrical structure with a rubber ring on its outer wall; the sealing plug 12 is used to fill the gap between the inner slot 7 and the real-time monitoring rod 11 to facilitate... The device maintains overall airtightness; the connection port 13 is configured as a cylindrical groove, and the connection port 13 is electrically connected to the monitoring component inside the monitor 10; the connection port 13 is used to connect with the docking rod 16, so that the monitor 10 and the controller 15 can be connected for convenient transmission and processing of monitoring data; the clamping cover plate 14 is configured as a square plate structure, and the bottom of the clamping cover plate 14 is provided with a cylindrical groove, and the cylindrical groove of the clamping cover plate 14 is connected to a circular through hole; the clamping cover plate 14 is used to help fix the monitor 10, so as to help maintain its overall stability with the controller 15; the docking rod 16 is configured as a cylindrical structure, and the docking rod 16 is electrically connected to the control component inside the controller 15;The docking pin 16 is used to connect the monitor 10 and the controller 15 by inserting it into the connection socket 13; the outer cover plate 17 is a cylindrical structure with threaded grooves, and there are two sets of outer cover plates 17; the outer cover plate 17 is used to protect the control panel and wiring panel on the controller 15 to prevent them from being damaged by external factors.

[0038] The specific usage and function of this embodiment: In this utility model, during assembly, the safety valve body 1 is connected to the chemical pipeline, and then the anti-leakage plug ring 9 is inserted into the top groove 2. The monitor 10 and the real-time monitoring rod 11 are inserted into the top groove 2 and the inner slot 7, so that the real-time monitoring rod 11 is inserted into the inside of the closing valve core 5. Then, the pressure cover plate 14 is fixed to the safety valve body 1 with screws, and the monitor 10 is pressed to maintain the stability of the monitor 10. Then, the controller 15 is threaded onto the monitor 10, and at the same time, the docking rod 16 is inserted into the connecting socket 13 so that the controller 15 and the monitor 10 are connected.

[0039] In use, the device is wired via the wiring panel on the controller 15, and then the internal control components are adjusted via the control panel on the controller 15. Simultaneously, the trigger wiring for the flow rate sensor on the real-time monitoring rod 11 is set. During the transport of chemical products, as the chemical products flow within the pipeline, their flow velocity exerts an external force on the flow rate sensor within the real-time monitoring rod 11, facilitating monitoring of the chemical products. In the event of a leak, the flow velocity of the chemical products decreases, thereby reducing the force exerted on the real-time monitoring rod 11 and triggering the flow rate sensor on the real-time monitoring rod 11. Simultaneously, a trigger signal is sent to the monitor 10, which controls the shut-off motor 4, causing it to drive the shut-off valve core 5 via the synchronous plug 8, thereby controlling the shut-off of the chemical product transport.

[0040] The following points should be noted in this article:

[0041] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0042] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0043] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A safety device capable of automatically detecting and cutting off, including: Safety valve body (1); characterized in that a top groove (2) is provided on the top of the safety valve body (1); a lower plate (3) is provided on the bottom of the safety valve body (1); a shut-off motor (4) is fixed on the lower plate (3) by screws; a shut-off valve core (5) is rotatably connected inside the safety valve body (1); a docking slot (6) is provided on the top of the shut-off valve core (5), and the docking slot (6) is connected to the top groove (2); an inner slot (7) is provided inside the shut-off valve core (5); a synchronous plug (8) is inserted into the bottom of the shut-off valve core (5), and the synchronous plug (8) is connected to the shut-off motor (4); a leak-proof plug ring (9) is inserted into the top groove (2). The monitor (10) is inserted inside the top groove (2) and is inserted into the anti-leakage plug ring (9); a real-time monitoring rod (11) is fixed to the bottom of the monitor (10); a sealing plug (12) is sleeved on the outside of the real-time monitoring rod (11) and is inserted into the docking slot (6); a connection port (13) is provided on the top of the monitor (10); a pressure cover plate (14) is sleeved on the monitor (10) and is fixed to the top of the safety valve body (1) by screws; a regulator (15) is threaded to the top of the monitor (10); a docking plug (16) is provided at the bottom of the regulator (15). And the docking rod (16) is inserted into the inside of the connecting socket (13); the front and rear sides of the controller (15) are respectively threaded with outer cover plates (17); the closing valve core (5) is set as a spherical structure, the closing valve core (5) is provided with a circular through hole, the outer wall of the closing valve core (5) is provided with two sets of cylindrical protrusions, and the bottom of the cylindrical protrusion of the closing valve core (5) is provided with a hexagonal prism slot; the monitor (10) is set as a cylindrical structure, the monitor (10) is provided with a monitoring component inside, the outer wall of the monitor (10) is provided with threads, the outer wall of the monitor (10) is provided with cylindrical protrusions, and the bottom of the cylindrical protrusion of the monitor (10) is provided with cylindrical inserts at equal intervals; the real-time monitoring rod ( 11) The device is configured as a cylindrical structure. The real-time monitoring rod (11) is equipped with a flow rate sensor inside. The flow rate sensor inside the real-time monitoring rod (11) is electrically connected to the monitoring component inside the monitor (10). The controller (15) is configured as a cylindrical structure. The controller (15) is equipped with a control panel and a wiring panel. The wiring panel and the control panel of the controller (15) are respectively equipped with threads. The outer wall of the controller (15) is equipped with a cylindrical rod. The cylindrical rod of the controller (15) is equipped with a threaded groove. The controller (15) is equipped with a control component inside. The control component of the controller (15) is electrically connected to the monitoring component inside the monitor (10).

2. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The safety valve body (1) is configured as a cylindrical structure. The port of the safety valve body (1) is provided with a threaded interface. A cylindrical block is provided on the outer wall of the safety valve body (1). A square plate is provided on the cylindrical block of the safety valve body (1). A threaded rod is provided on the outer wall of the safety valve body (1). A spherical groove is provided on the inner wall of the safety valve body (1). A circular through hole is connected to the spherical groove of the safety valve body (1). The top groove (2) is configured as a cylindrical groove. A circular through hole is connected to the top groove (2). Cylindrical slots are equidistantly connected to the bottom of the top groove (2).

3. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The lower plate (3) is configured as a square plate structure. The lower plate (3) has a cylindrical protrusion. The inner wall of the cylindrical protrusion of the lower plate (3) is threaded. The center of the lower plate (3) has a circular through hole. The motor shaft of the closing motor (4) is inserted into the circular through hole of the lower plate (3).

4. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The docking slot (6) is configured as a cylindrical groove, and the docking slot (6) is connected to a circular through hole.

5. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The inner slot (7) is configured as a cylindrical groove; the synchronous plug (8) is configured as a hexagonal prism structure, and the bottom of the synchronous plug (8) is provided with a cylindrical protrusion.

6. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The anti-leakage plug ring (9) is configured as a cylindrical structure, and circular through holes are equidistantly opened on the anti-leakage plug ring (9).

7. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The sealing plug (12) is configured as a cylindrical structure, and a rubber ring is provided on the outer wall of the sealing plug (12).

8. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The connection port (13) is configured as a cylindrical groove, and the connection port (13) is electrically connected to the monitoring component inside the monitor (10); the pressing cover plate (14) is configured as a square plate structure, and the bottom of the pressing cover plate (14) is provided with a cylindrical groove, and the cylindrical groove of the pressing cover plate (14) is connected to a circular through hole.

9. The safety device capable of automatically sensing and cutting off according to claim 1, characterized in that: The docking rod (16) is set as a cylindrical structure. The docking rod (16) is electrically connected to the control component inside the controller (15). The outer cover plate (17) is set as a cylindrical structure. The outer cover plate (17) has a threaded groove. There are two sets of outer cover plates (17).

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