Bevel gear mounting end face height testing fixture

By designing a height gauge for the mounting end face of bevel gears, using a combination structure of a base, a boss, and a dial indicator, the quantitative problem of measuring the height of the mounting end face of bevel gears is solved, improving measurement efficiency and accuracy, and making it suitable for quantitative measurement on the production site.

CN223500307UActive Publication Date: 2025-10-31SICHUAN MINGCHI GEAR MFG
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Patent Information

Application Number
CN202422885857.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-31
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In the existing technology, the measurement of the height of the mounting end face of bevel gears cannot be quantitative, resulting in low production efficiency and inaccurate measurement results. This can easily lead to gap deviations during product assembly, causing batch scrapping.

Method used

A height gauge for the mounting end face of a bevel gear was designed, comprising a combination structure of a base, a boss, a measuring cover, and a dial indicator, to ensure the accuracy and consistency of the measurement results. Quantitative measurement is achieved by the dial indicator contacting the top surface of the boss.

Benefits of technology

It enables quantitative measurement of the height of the mounting end face of bevel gears, improves measurement efficiency, and ensures the accuracy and consistency of measurement results, making it suitable for use in production sites.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bevel gear installation end face height gauge which comprises a base, a workpiece arranged on the upper portion of the base, a shaft hole arranged in the middle of the workpiece, a boss arranged on the base and extending into the shaft hole, a measuring cover arranged on the top of the workpiece, and a dial indicator arranged on the measuring cover. The dial indicator cooperates with the top surface of the boss to form a measuring structure for measuring the height of the bevel gear mounting end surface. According to the utility model, through mutual cooperation of the base, the boss, the measuring cover, the dial indicator and the workpiece, the consistency of the height of the mounting end face of the bevel gear and the standard bevel gear can be ensured, and the problems of low measuring efficiency and inaccurate measuring result are effectively solved.
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Description

Technical Field

[0001] This utility model relates to a gauge for measuring height, specifically a gauge for measuring the height of the mounting end face of a bevel gear. Background Technology

[0002] In the field of gear processing, the height of the mounting end face of a bevel gear relative to the tooth profile is a relative dimension. It is commonly measured using calipers, templates, etc., but this can only achieve qualitative measurement and not quantitative measurement. This results in low production efficiency and inaccurate measurement results, which can easily lead to gaps exceeding the error value when the product is finally assembled and used, thus causing batch scrapping of the product.

[0003] Therefore, the applicant provides a bevel gear mounting end face height gauge that can ensure the consistency of the bevel gear mounting end face height with that of a standard bevel gear. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a height gauge for the mounting end face of a bevel gear.

[0005] To achieve the above objectives, this utility model adopts the following technical solution:

[0006] A height gauge for the mounting end face of a bevel gear includes a base, on which a workpiece is placed. A shaft hole is formed in the middle of the workpiece. A boss extending into the shaft hole is mounted on the base. A measuring cover is placed on the top of the workpiece. A dial indicator is mounted on the measuring cover. The dial indicator and the top surface of the boss cooperate to form a measuring structure for measuring the height of the mounting end face of the bevel gear.

[0007] Furthermore, the base is provided with a mounting groove, and the lower part of the boss is installed in the mounting groove.

[0008] Furthermore, the upper part of the base is provided with a standard conical die with the same design parameters as the workpiece to be tested.

[0009] Furthermore, the measuring cover has a vertical hole, and the dial indicator rod is inserted into the vertical hole.

[0010] Furthermore, the measuring cover includes a cover plate, an upper protrusion is mounted on the top of the cover plate, and a lower protrusion is mounted on the bottom of the cover plate, the lower protrusion being able to be inserted into a shaft hole.

[0011] Furthermore, the upper protrusion is provided with a horizontal hole communicating with the vertical hole, and a fastening screw for locking the dial indicator rod is installed in the horizontal hole.

[0012] Furthermore, the axis of the shaft hole, the axis of the boss, the axis of the measuring cover, and the axis of the dial indicator rod are all the same axis.

[0013] Compared with the prior art, this utility model provides a height gauge for the mounting end face of a bevel gear, which has the following advantages:

[0014] 1. This utility model, through the cooperation of the base, boss, measuring cover, dial indicator and workpiece, can ensure that the height of the mounting end face of the bevel gear is consistent with that of the standard bevel gear, effectively solving the problems of low measurement efficiency and inaccurate measurement results;

[0015] 2. This utility model can achieve quantitative measurement with high measurement efficiency;

[0016] 3. This utility model has a simple and reasonable structure, is easy to manufacture, and is convenient to operate;

[0017] 4. This utility model has low requirements for the measurement environment and is suitable for use on the production site. Attached Figure Description

[0018] Figure 1 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 2 This is a cross-sectional structural diagram of the base of this utility model;

[0020] Figure 3 This is a cross-sectional structural diagram of the workpiece of this utility model;

[0021] Figure 4 This is a cross-sectional structural diagram of the measuring cover of this utility model.

[0022] Marked in the diagram: 1. Base; 2. Boss; 3. Measuring cover; 31. Cover plate; 32. Upper boss; 33. Lower boss; 4. Dial indicator; 41. Indicator rod; 42. Indicator head; 5. Workpiece; 6. Mounting groove; 7. Standard bevel tooth die; 8. Vertical hole; 9. Horizontal hole; 10. Fastening screw. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0024] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0025] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0028] This utility model embodiment provides a bevel gear mounting end face height gauge, referencing... Figures 1 to 4 The device includes a base 1, on which a workpiece 5 is placed. A shaft hole 11 is provided in the middle of the workpiece 5. A boss 2 extending into the shaft hole 11 is installed on the base 1. A measuring cover 3 is placed on the top of the workpiece 5. A dial indicator 4 is installed on the measuring cover 3. The dial indicator 4 cooperates with the top surface of the boss 2 to form a measuring structure for measuring the height of the mounting end face of the bevel gear.

[0029] Specifically, workpiece 5 is a bevel gear, and workpiece 5 is positioned by the upper part of base 1; the top surface of boss 2 is the reference surface for measurement; when installing standard workpiece 5, the dial indicator 42 can contact the top surface of boss 2, at which time the top surface of standard workpiece 5 is the mounting end face of standard bevel gear; boss 2 is installed in the middle of base 1, and the upper part of boss 2 extends into shaft hole 11.

[0030] Among them, reference Figure 1 and Figure 2 In this embodiment, the upper part of the base 1 is provided with a standard conical die 7 with the same design parameters as the workpiece 5 to be tested.

[0031] Specifically, the upper part of the base 1 is machined with a standard bevel tooth die 7 according to the meshing area of ​​the workpiece 5, so that the tooth shape of the standard bevel tooth die 7 can fit with the tooth shape of the workpiece 5 to position the workpiece 5.

[0032] Reference Figure 1 and Figure 2In this embodiment, the base 1 is provided with a mounting groove 6, and the lower part of the boss 2 is installed in the mounting groove 6.

[0033] Specifically, the lower part of the boss 2 is connected to the mounting groove 6 by welding.

[0034] Reference Figure 1 and Figure 4 In this embodiment, the measuring cover 3 is provided with a vertical hole 8, and the dial indicator 44's stem 41 is inserted into the vertical hole 8.

[0035] Specifically, the dial indicator 4 has a vertical hole 8 extending from its head 42, meaning that the head 42 of the dial indicator 4 is exposed at the bottom of the measuring cover 3.

[0036] Reference Figure 1 and Figure 4 In this embodiment, the measuring cover 3 includes a cover plate 31, an upper protrusion 32 is installed on the top of the cover plate 31, and a lower protrusion 33 is installed on the bottom of the cover plate 31. The lower protrusion 33 can be inserted into the shaft hole 11.

[0037] Specifically, the cover plate 31, the upper boss 32, and the lower boss 33 are designed as a single unit; the vertical hole 8 passes through the cover plate 31, the upper boss 32, and the lower boss 33; both the upper boss 32 and the lower boss 33 are cylindrical; the lower boss 33 is located directly above the boss 2; by inserting the lower boss 33 into the shaft hole 11, the measuring cover 3 is positioned on the workpiece 5; the diameter of the lower boss 33 is the same as the diameter of the shaft hole 11; the top surface of the standard workpiece 5 is located below the bottom surface of the cover plate 31.

[0038] Reference Figure 1 and Figure 4 In this embodiment, the upper protrusion 32 is provided with a horizontal hole 9 communicating with the vertical hole 8, and a fastening screw 10 for locking the dial indicator 4 stem 41 is installed in the horizontal hole 9.

[0039] Specifically, the horizontal hole 9 is a threaded hole, and the fastening screw 10 is threadedly connected to the horizontal hole 9.

[0040] Reference Figure 1 In this embodiment, the axis of the shaft hole 11, the axis of the boss 2, the axis of the measuring cover 3, and the axis of the dial indicator 4 rod 41 are all the same axis, which makes the measurement results accurate.

[0041] In summary, during use, first place the standard workpiece 5 into the standard bevel gear die 7, then place the measuring cover 3 on the standard workpiece 5, so that the dial indicator 4's head 42 contacts the top surface of the boss 2. Secure the dial indicator 4's stem 41 with the fastening screw 10, and rotate the dial to zero. During measurement, remove the zeroed dial indicator 4 along with the measuring cover 3, then remove the standard workpiece 5, replace it with the workpiece to be measured, and use the zeroed dial indicator 4 along with the measuring cover 3 for measurement. The value at which the dial indicator 4's pointer deviates from zero is the workpiece's error value. If the error is within the permissible range, it is a qualified product; otherwise, it is a defective product. This invention ensures the consistency of the bevel gear mounting end face height with the standard bevel gear, effectively solving the problems of low measurement efficiency and inaccurate measurement results.

[0042] This invention enables quantitative measurement with high efficiency.

[0043] This utility model has a simple and reasonable structure, is easy to manufacture, and is convenient to operate;

[0044] This invention has low requirements for the measurement environment and is suitable for use in production sites.

[0045] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A height gauge for the mounting end face of a bevel gear, characterized in that, Includes a base (1), on which a workpiece (5) is placed. A shaft hole (11) is opened in the middle of the workpiece (5). A boss (2) extending into the shaft hole (11) is installed on the base (1). A measuring cover (3) is placed on the top of the workpiece (5). A dial indicator (4) is installed on the measuring cover (3). The dial indicator (4) and the top surface of the boss (2) cooperate to form a measuring structure for measuring the height of the mounting end face of the bevel gear.

2. The bevel gear mounting end face height gauge according to claim 1, characterized in that, The base (1) is provided with a mounting groove (6), and the lower part of the boss (2) is installed in the mounting groove (6).

3. The bevel gear mounting end face height gauge according to claim 1, characterized in that, The base (1) is provided with a standard conical die (7) with the same design parameters as the workpiece (5) to be tested.

4. The bevel gear mounting end face height gauge according to claim 1, characterized in that, The measuring cover (3) has a vertical hole (8) inside, and the dial indicator (41) is inserted into the vertical hole (8).

5. The bevel gear mounting end face height gauge according to claim 4, characterized in that, The measuring cover (3) includes a cover plate (31), an upper protrusion (32) is installed on the top of the cover plate (31), and a lower protrusion (33) is installed on the bottom of the cover plate (31). The lower protrusion (33) can be inserted into the shaft hole (11).

6. The bevel gear mounting end face height gauge according to claim 5, characterized in that, The upper protrusion (32) is provided with a horizontal hole (9) communicating with the vertical hole (8), and a fastening screw (10) for locking the dial indicator (41) is installed in the horizontal hole (9).

7. The bevel gear mounting end face height gauge according to claim 5, characterized in that, The axis of the shaft hole (11), the axis of the boss (2), the axis of the measuring cover (3), and the axis of the dial indicator (41) are all the same axis.