Detection tool for first lifting channel of ZB47 outer transparent paper packaging machine
By designing a detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine, and using an image detector and detection block to detect flatness, the problem of low adjustment accuracy was solved, the adjustment efficiency and equipment efficiency were improved, and resource waste was reduced.
Patent Information
- Application Number
- CN202422666164.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-01
AI Technical Summary
When changing brands or packaging materials, the existing ZB47 outer transparent paper packaging machine suffers from low adjustment accuracy of the first lifting channel, resulting in product defects such as loose or skewed outer transparent paper and misaligned teeth, which affects equipment efficiency and resource consumption.
A detection fixture for the first lifting channel of a ZB47 outer transparent paper packaging machine is designed. It adopts an image detector and a movable detection block. The flatness is detected by the contact depth between the detection block and the inner wall of the lifting channel, providing a quantitative adjustment reference to ensure the accuracy and efficiency of adjustment.
This improved the accuracy and efficiency of channel adjustment, reduced maintenance time and resource consumption, and prevented product defects caused by improper adjustment.
Smart Images
Figure CN223500386U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology for cigarette packaging machine equipment, and more specifically, to a testing fixture for the first lifting channel of a ZB47 outer transparent paper packaging machine. Background Technology
[0002] The ZB47 outer transparent paper packaging machine is a specialized piece of equipment that wraps a layer of transparent paper around the outside of a standard 10-pack (25-pack) hard carton and heat-seals it. It represents the final step in cigarette packaging within the hard carton packaging unit. However, when changing brands or packaging materials during production, the width of the first lifting channel needs to be adjusted to better adapt to various packaging materials and meet product process requirements. Currently, the manual adjustment method using a forward and backward moving adjusting plate suffers from low accuracy, long adjustment time, and an inability to quantitatively control the adjustment process. This easily leads to the first lifting channel being adjusted too tightly or too loosely, resulting in product defects such as loose outer transparent paper, skewing, and misaligned teeth, which to some extent affects equipment efficiency and product weight.
[0003] Therefore, a device is needed to solve the problem of how to perform quick and accurate maintenance. By analyzing the structural characteristics and working principle of the first lifter of the ZB47 outer transparent paper packaging machine, an adjustment fixture for the first lifter channel of the ZB47 outer transparent paper packaging machine was designed. This fixture allows for the quantification of the adjustment degree during the adjustment process, improving the convenience and efficiency of the first lifter channel adjustment. It ensures the quantifiability of the adjustment degree during the adjustment process, avoiding time-consuming and laborious repeated adjustments due to incomplete adjustments, thus preventing excessive consumption of product, personnel, and other resources. Utility Model Content
[0004] One objective of this invention is to provide a new technical solution for the detection fixture of the first lifting channel of the ZB47 outer transparent paper packaging machine, so as to solve the problems mentioned in the background art.
[0005] According to a first aspect of the present invention, a detection fixture for the first lifting channel of a ZB47 outer transparent paper packaging machine is provided, comprising a detection body;
[0006] The detection body has a vertically arranged groove on one side, and a sliding block is provided in the groove. The end of the sliding block away from the groove is recessed with a telescopic cavity. The telescopic cavity is provided with a slidingly connected detection block, and one end of the detection block is connected to the end face of the telescopic cavity by a spring.
[0007] An image detector is also provided on the side wall of the sliding block. When the detection body slides and detects closely against one side of the first lifting channel, the other end of the detection block abuts against the inner side wall of the first lifting channel. The image detector is used to detect the depth of the detection block embedded in the telescopic cavity in order to detect the flatness of the first lifting channel.
[0008] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the end of the detection body that abuts against the first lifting channel is cone-shaped, and the end of the cone-shaped part is provided with a ball bearing, which makes rolling contact with the side wall of the first lifting channel.
[0009] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the outer side wall of the sliding block is provided with at least one limiting groove, the outer side wall of the detection block is provided with a limiting block, the limiting block is located in the limiting groove, and the detection block can be disengaged from the telescopic cavity of the sliding block by pressing the limiting block.
[0010] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the detection block is further provided with scale lines on the circumferential surface near the image detector.
[0011] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, multiple sliding grooves are opened on the same side of the detection body, and each sliding groove is provided with the sliding block, the detection body and the image detector. The image detectors are independent of each other to detect the flatness at different heights of the first lifting channel.
[0012] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the corners of the detection body are all rounded.
[0013] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the side of the detection body that is in close contact with the side wall of the first lifting channel is a smooth stainless steel surface.
[0014] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the bottom of the detection body is provided with rollers, and the rollers make rolling contact with the bottom surface of the first lifting channel.
[0015] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the internal structure of the detection body is a hollow structure to reduce the weight of the detection body.
[0016] Optionally, according to the ZB47 outer transparent paper packaging machine first lifting channel detection fixture of the present invention, the top of the detection body is also provided with a lifting handle, and the lifting handle is provided with anti-slip texture.
[0017] The beneficial effects achieved by this utility model are as follows: By adjusting the tooling of this utility model, the degree of adjustment can be quantified when adjusting the width of the first lifting channel of the ZB47 outer transparent paper packaging machine. This provides quantifiable reference data for subsequent adjustments, ensuring the accuracy of the adjustment and improving the efficiency of the adjustment. It also effectively reduces maintenance time and achieves remarkable results in improving quality, reducing consumption, and increasing the effective operating rate of the equipment.
[0018] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description
[0019] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.
[0020] Figure 1 This is a front view of the testing fixture disclosed in this utility model;
[0021] Figure 2 This is a side view of the testing fixture disclosed in this utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the detection block and sliding block disclosed in this utility model.
[0023] Explanation of reference numerals in the attached figures:
[0024] 1-Detection body; 2-Slide groove; 3-Sliding block; 4-Detection block; 5-Image detector; 6-Lifting handle; 7-Roller; 8-Anti-slip texture; 9-Conical shape; 10-Ball; 11-Limiting groove; 12-Limiting block; 13-Spring; 14-Scale line; 15-Telescopic cavity. Detailed Implementation
[0025] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0026] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0027] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0028] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0029] according to Figures 1 to 3 As shown, this utility model provides a detection fixture for the first lifting channel of a ZB47 outer transparent paper packaging machine, including a detection body 1;
[0030] The detection body 1 has a vertically arranged slide groove 2 on one side, and a sliding block 3 is provided in the slide groove 2. The end of the sliding block 3 away from the slide groove 2 is recessed with a telescopic cavity 15. The telescopic cavity 15 is provided with a slidingly connected detection block 4, and one end of the detection block 4 is connected to the end face of the telescopic cavity 15 by a spring 13.
[0031] An image detector 5 is also provided on the side wall of the sliding block 3. When the detection body 1 slides and detects against one side of the first lifting channel, the other end of the detection block 4 abuts against the inner side wall of the first lifting channel. The image detector 5 is used to detect the depth of the corresponding detection block 4 embedded in the telescopic cavity 15 in order to detect the flatness of the first lifting channel.
[0032] In this embodiment, when adjusting the first lifting channel, the testing fixture is placed in the first lifting channel, with one side of the testing fixture in close contact with the side wall of the first lifting channel, and the other side of the testing block 4 abutting against the other side wall of the first lifting channel under the compression of the spring 13. Then, the testing block 4 is moved along the first lifting channel, ensuring that only one side of the testing fixture is in close contact with the side wall of the first lifting channel. The cavity depth of the testing block 4 embedded in the sliding block 3 is recorded by the image detector 5. If product defects such as loose outer transparent paper, skewing, or misaligned teeth occur again, the recorded cavity depth of the sliding block 3 can be used as a reference value to adjust the size of the first lifting channel accordingly, thereby speeding up the adjustment and allowing for specific quantification of the adjustment degree, facilitating control of the adjustment range and improving maintenance efficiency. In addition, this invention can also detect whether the cavity depth of the sliding block 3 changes during the movement of the testing body 1, thereby detecting whether the flatness of the first lifting channel meets the standard. The image detector 5 used in this invention includes, but is not limited to, industrial cameras, video cameras, sensors and other detection devices, which are existing technologies and will not be described in detail here.
[0033] Furthermore, the end of the detection body 1 that abuts against the first lifting channel is cone-shaped 9, and a ball bearing 10 is provided at the end of the cone-shaped 9. The ball bearing 10 makes rolling contact with the side wall of the first lifting channel. In this embodiment, the contact area between the detection body 1 and the first lifting channel is reduced by the ball bearing 10. Combined with the rolling contact between the ball bearing 10 and the first lifting channel, excessive wear of the detection body 1 is avoided, and the detection accuracy is improved.
[0034] Furthermore, the outer wall of the sliding block 3 is provided with at least one limiting groove 11, and the outer wall of the detection block 4 is provided with a limiting block 12. The limiting block 12 is located within the limiting groove 11, and pressing the limiting block 12 can cause the detection block 4 to disengage from the telescopic cavity 15 of the sliding block 3. In this embodiment, the cooperation between the limiting groove 11 and the limiting block 12 restricts the position of the detection body 1, preventing it from disengaging from the sliding block 3, and also facilitates disassembly and assembly when replacing the detection body 1.
[0035] Furthermore, a scale line 14 is provided on the circumferential surface of the detection block 4 near the image detector 5. During implementation, the scale line 14 can be used to directly read the cavity depth value of the detection block 4 embedded in the sliding block 3, so that the staff can record it. When the image detector 5 judges whether the cavity depth of the detection block 4 embedded in the sliding block 3 changes during the movement of the detection block 4, it can use the current scale line 14 as a reference to accurately display the change value, thereby directly judging whether the overall flatness of the first lifting channel is qualified.
[0036] Furthermore, multiple grooves 2 are provided on the same side of the detection body 1. Each groove 2 is equipped with a sliding block 3, the detection body 1 and an image detector 5. The image detectors 5 are independent of each other to detect the flatness at different heights of the first lifting channel.
[0037] Furthermore, all corners of the detection body 1 are rounded. This is to prevent the corners of the detection body 1 from scratching the sidewalls or bottom surface of the first lifting channel, which would affect the conveying of the cigarette packs.
[0038] Furthermore, the detection body 1 needs to move within the first lifting channel. To reduce wear between the two, the side of the detection body 1 that is in close contact with the side wall of the first lifting channel is a smooth stainless steel surface.
[0039] Furthermore, the bottom of the detection body 1 is provided with rollers 7, which make rolling contact with the bottom surface of the first lifting channel. Similarly, the rollers 7 can reduce wear between the bottom of the detection body 1 and the bottom surface of the first lifting channel, and make it easier for the detection body 1 to move.
[0040] Furthermore, the interior of the detection body 1 has a hollow structure to reduce its weight, thereby making it easier for operators to handle and move the detection body 1.
[0041] Furthermore, the top of the detection body 1 is also equipped with a lifting handle 6, which has anti-slip textures 8. The lifting handle 6 makes it easier for the operator to grasp the detection body 1, while the anti-slip textures 8 prevent the detection body 1 from slipping and falling from the operator's hand.
[0042] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A detection fixture for the first lifting channel of a ZB47 outer transparent paper packaging machine, characterized in that, Including the detection body; The detection body has a vertically arranged groove on one side, and a sliding block is provided in the groove. The end of the sliding block away from the groove is recessed with a telescopic cavity. The telescopic cavity is provided with a slidingly connected detection block, and one end of the detection block is connected to the end face of the telescopic cavity by a spring. An image detector is also provided on the side wall of the sliding block. When the detection body slides and detects closely against one side of the first lifting channel, the other end of the detection block abuts against the inner side wall of the first lifting channel. The image detector is used to detect the depth of the detection block embedded in the telescopic cavity in order to detect the flatness of the first lifting channel.
2. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 1, characterized in that, The end of the detection body that abuts against the first lifting channel is cone-shaped, and the end of the cone-shaped body is provided with a ball bearing, which makes rolling contact with the side wall of the first lifting channel.
3. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 2, characterized in that, The outer side wall of the sliding block is provided with at least one limiting groove, and the outer side wall of the detection block is provided with a limiting block. The limiting block is located in the limiting groove, and the detection block can be disengaged from the telescopic cavity of the sliding block by pressing the limiting block.
4. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 3, characterized in that, The detection block also has scale lines on its circumferential surface near the image detector.
5. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 4, characterized in that, Multiple grooves are formed on the same side of the detection body. Each groove is equipped with a sliding block, a detection body and an image detector. The image detectors are independent of each other to detect the flatness of the first lifting channel at different heights.
6. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to any one of claims 1 to 5, characterized in that, All corners of the detection body are rounded.
7. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 6, characterized in that, The side of the detector that is in close contact with the side wall of the first lifting channel is a smooth stainless steel surface.
8. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 7, characterized in that, The bottom of the detection body is equipped with rollers, which make rolling contact with the bottom surface of the first lifting channel.
9. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 8, characterized in that, The detector has a hollow internal structure to reduce its weight.
10. The detection fixture for the first lifting channel of the ZB47 outer transparent paper packaging machine according to claim 9, characterized in that, The top of the detection body is also provided with a lifting handle, and the lifting handle is provided with anti-slip texture.