Panel iron sheet detection equipment
By designing a panel iron sheet detection device, and utilizing components such as a drive motor, transmission rod, photoelectric sensor, and magnetic induction switch, the problem of the shell-making machine being unable to identify iron sheets was solved, realizing automated detection and processing, and improving production efficiency.
Patent Information
- Application Number
- CN202422726775.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The casing machine cannot sense the metal sheet on the panel, causing the conveyor belt to jam and triggering an alarm, requiring manual intervention and affecting production efficiency.
A panel metal sheet detection device was designed, which uses components such as a drive motor, transmission rod, photoelectric sensor, magnetic induction switch and hydraulic cylinder to realize the automatic detection and processing of the metal sheet.
It enables automatic identification and removal of iron pieces on the casing panel, avoiding machine jams and improving production efficiency and automation.
Smart Images

Figure CN223501188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of printing technology, specifically to a panel metal sheet inspection device. Background Technology
[0002] A cover-making machine is a specialized automated production line used for manufacturing hardcover book covers, notebook covers, wall calendars, desk calendars, and folder covers. It can process various paper materials, such as coated paper, specialty paper, coated paper, synthetic paper, and fabric. These machines typically include fully automatic cover-making machines and cover-sealing machines, the latter also known as edge-sealing machines or cover-making machines, which complete steps such as gluing, positioning, and edge-sealing of the cover.
[0003] When the casing machine is transferring the cover of some casing panels, it cannot detect the iron pieces on the panel, which can cause the conveyor belt to jam and trigger an alarm. This requires someone to release the panel and someone to resolve the alarm. To improve the efficiency of panel release, we designed a panel iron piece detection device to detect the problem of not being able to identify the iron pieces on the casing panel. Utility Model Content
[0004] The purpose of this invention is to provide a panel iron sheet inspection device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a panel iron sheet detection device, comprising a base plate of a casing machine, baffles on both sides of the upper surface of the base plate, a motor base on the side of the baffles, a drive motor on the upper surface of the motor base, and a transmission rod fixedly connected to the output shaft of the drive motor, a round rod fixedly connected to the end face of the transmission rod, two pulleys on the surface of the transmission rod, and a transmission belt connected to both ends of the round rod, a casing panel overlapping the surface of the transmission belt, and iron sheets on the four corners of the lower surface of the casing panel, photoelectric sensors and push plates respectively on the side of the baffles, an electric telescopic rod fixedly connected to the side of the push plate, a magnetic induction switch and a hydraulic cylinder respectively on the upper surface of the base plate, and a support plate fixedly connected to the telescopic end face of the hydraulic cylinder.
[0006] Based on the above technical solution, the present invention can be further improved as follows.
[0007] Preferably, the opposing surfaces of the two baffles are provided with circular grooves that are adapted to the two ends of the round rod, and the sides of the baffles are provided with circular holes that are adapted to the end face of the transmission rod. By setting up the drive motor, the transmission rod and the round rod, it is convenient for the drive motor to drive the round rod to rotate through the transmission rod.
[0008] Preferably, the side of the baffle is provided with a groove adapted to the push plate and the electric telescopic rod, and the side of the baffle is provided with a groove adapted to the photoelectric sensor. By setting the photoelectric sensor, it is easy to sense the housing panel and send a signal to the control panel, and control the switch of the drive motor through the control panel, so as to control the rotation and stop of the transmission belt. At the same time, by setting the push plate and the electric telescopic rod, it is easy to make the electric telescopic rod drive the push plate to move.
[0009] Preferably, positioning rings are provided on both sides of the transmission belt, and the positioning rings are sleeved on the round rod and fixedly connected to the round rod. By setting the round rod and the transmission belt, it is easy for the round rod to drive the transmission belt to rotate. At the same time, the positioning rings limit the position of the transmission belt.
[0010] Preferably, magnetic induction switches are provided at the four lower corners of the skin panel, and the hydraulic cylinder is located in the middle of the four magnetic induction switches. By setting the magnetic induction switches on the upper surface of the base plate, it is convenient to sense the iron sheet on the lower surface of the skin panel. By setting the hydraulic cylinder and the support plate, it is convenient to make the hydraulic cylinder drive the skin panel on the transmission belt to rise and fall through the support plate.
[0011] Preferably, the opposing surfaces of the two baffles are respectively provided with a drive motor and a storage plate, and the two baffles are at different heights. The storage plate is located on the side of the lower baffle. By providing a drive motor, it is convenient to provide power to the conveying mechanism. At the same time, the storage plate is convenient to store the leather panel without iron sheet.
[0012] Beneficial effects
[0013] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0014] This invention utilizes a drive motor, a round rod, and a transmission belt to facilitate the movement of the housing panel via the drive motor and transmission belt. Simultaneously, a photoelectric sensor inside the baffle allows for the sensing of the housing panel on the transmission belt. A magnetic induction switch and a hydraulic cylinder are installed on the upper surface of the base plate, enabling the magnetic induction switch to sense the iron sheet on the lower surface of the housing panel. The hydraulic cylinder and support plate allow for the lifting and lowering of the housing panel without the iron sheet via the support plate. A push plate and an electric telescopic rod allow the electric telescopic rod to push the housing panel without the iron sheet via the push plate. Thus, this detection device can effectively detect housing panels without iron sheets. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the orthographic section of the present invention;
[0016] Figure 2 This is a top-section structural diagram of the present invention;
[0017] Figure 3This is a side view of the baffle structure of this utility model.
[0018] In the diagram: 1. Base plate; 2. Baffle; 3. Motor base; 4. Drive motor; 5. Transmission rod; 6. Round rod; 7. Pulley; 8. Transmission belt; 9. Sheet panel; 10. Iron sheet; 11. Photoelectric sensor; 12. Push plate; 13. Electric telescopic rod; 14. Magnetic induction switch; 15. Hydraulic cylinder; 16. Support plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3 This utility model provides a technical solution: a panel iron sheet 10 detection device, including a shell machine base plate 1, baffles 2 are provided on both sides of the upper surface of the base plate 1, a motor base 3 is provided on the side of the baffles 2, a drive motor 4 is provided on the upper surface of the motor base 3, the drive motor 4 and a storage plate are respectively provided on the facing surfaces of the two baffles 2, and the two baffles 2 are at different heights. The storage plate is provided on the side of the lower baffle 2. By providing the drive motor 4, it is convenient to provide power to the conveying mechanism. At the same time, the storage plate is convenient to store the shell panel 9 without iron sheet 10.
[0021] The output shaft of the drive motor 4 is fixedly connected to a transmission rod 5, and a round rod 6 is fixedly connected to the end face of the transmission rod 5. The opposing surfaces of the two baffles 2 are provided with round grooves that are adapted to the two ends of the round rod 6, and the side of the baffles 2 is provided with round holes that are adapted to the end face of the transmission rod 5. By setting up the drive motor 4, the transmission rod 5 and the round rod 6, it is convenient for the drive motor 4 to drive the round rod 6 to rotate through the transmission rod 5.
[0022] The surface of the transmission rod 5 is provided with two pulleys 7, and the two ends of the round rod 6 are connected to the transmission belt 8. Both sides of the transmission belt 8 are provided with positioning rings, and the positioning rings are sleeved on the round rod 6 and fixedly connected to the round rod 6. By setting the round rod 6 and the transmission belt 8, it is easy for the round rod 6 to drive the transmission belt 8 to rotate. At the same time, the positioning rings limit the position of the transmission belt 8.
[0023] The surface of the transmission belt 8 is covered with a leather panel 9, and iron plates 10 are provided at the four corners of the lower surface of the leather panel 9. The side of the baffle 2 is provided with a photoelectric sensor 11 and a push plate 12, and an electric telescopic rod 13 is fixedly connected to the side of the push plate 12. The side of the baffle 2 is provided with a groove that matches the push plate 12 and the electric telescopic rod 13, and the side of the baffle 2 is provided with a groove that matches the photoelectric sensor 11. By setting the photoelectric sensor 11, it is easy to sense the leather panel 9 and send a signal to the control panel, and control the switch of the drive motor 4 through the control panel, so as to control the rotation and stop of the transmission belt 8. At the same time, by setting the push plate 12 and the electric telescopic rod 13, it is easy to make the electric telescopic rod 13 drive the push plate 12 to move.
[0024] The upper surface of the base plate 1 is respectively provided with a magnetic induction switch 14 and a hydraulic cylinder 15. The telescopic end face of the hydraulic cylinder 15 is fixedly connected to a support plate 16. The four corners of the lower part of the leather panel 9 are provided with magnetic induction switches 14, and the hydraulic cylinder 15 is located in the middle of the four magnetic induction switches 14. By providing magnetic induction switches 14 on the upper surface of the base plate 1, it is convenient to sense the iron sheet 10 on the lower surface of the leather panel 9. By providing hydraulic cylinder 15 and support plate 16, it is convenient to make the hydraulic cylinder 15 drive the leather panel 9 on the transmission belt 8 to rise and fall through the support plate 16.
[0025] In this embodiment, the drive motor 4, the round rod 6, and the transmission belt 8 facilitate the movement of the housing panel 9 by the drive motor 4 via the round rod 6 and the transmission belt 8. At the same time, the photoelectric sensor 11 inside the baffle 2 facilitates the sensing of the housing panel 9 on the transmission belt 8. The magnetic induction switch 14 and the hydraulic cylinder 15 on the upper surface of the base plate 1 facilitate the sensing of the iron piece 10 on the lower surface of the housing panel 9 by the magnetic induction switch 14. The hydraulic cylinder 15 and the support plate 16 facilitate the lifting and lowering of the housing panel 9 without the iron piece 10 by the hydraulic cylinder 15 via the support plate 16. The push plate 12 and the electric telescopic rod 13 facilitate the pushing of the housing panel 9 without the iron piece 10 by the electric telescopic rod 13 via the push plate 12. Thus, the detection device can achieve the effect of detecting the housing panel 9 without the iron piece 10.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A panel iron sheet inspection device, characterized in that: The machine includes a base plate (1) for the casing. Baffles (2) are provided on both sides of the upper surface of the base plate (1). A motor base (3) is provided on the side of the baffles (2). A drive motor (4) is provided on the upper surface of the motor base (3). A transmission rod (5) is fixedly connected to the output shaft of the drive motor (4). A round rod (6) is fixedly connected to the end face of the transmission rod (5). Two pulleys (7) are provided on the surface of the transmission rod (5). A transmission belt is connected to both ends of the round rod (6). 8) The surface of the transmission belt (8) is covered with a leather panel (9), and iron plates (10) are provided at the four corners of the lower surface of the leather panel (9). The side of the baffle (2) is provided with a photoelectric sensor (11) and a push plate (12). The side of the push plate (12) is fixedly connected with an electric telescopic rod (13). The upper surface of the base plate (1) is provided with a magnetic induction switch (14) and a hydraulic cylinder (15). The telescopic end face of the hydraulic cylinder (15) is fixedly connected with a support plate (16).
2. The panel iron sheet inspection device according to claim 1, characterized in that: Both baffles (2) have circular grooves on their opposite sides that are adapted to the two ends of the round rod (6), and the side of the baffles (2) has circular holes that are adapted to the end face of the transmission rod (5).
3. The panel iron sheet inspection device according to claim 1, characterized in that: The side of the baffle (2) is provided with a groove that is compatible with the push plate (12) and the electric telescopic rod (13), and the side of the baffle (2) is provided with a groove that is compatible with the photoelectric sensor (11).
4. The panel iron sheet inspection device according to claim 1, characterized in that: Both sides of the transmission belt (8) are provided with positioning rings, and the positioning rings are sleeved on the round rod (6) and fixedly connected to the round rod (6).
5. The panel iron sheet inspection device according to claim 1, characterized in that: The four corners of the lower part of the casing panel (9) are provided with magnetic induction switches (14), and the hydraulic cylinder (15) is located in the middle of the four magnetic induction switches (14).
6. The panel iron sheet inspection device according to claim 1, characterized in that: The two baffles (2) are respectively provided with a drive motor (4) and a storage plate on their opposing surfaces, and the two baffles (2) are at different heights, with the storage plate located on the side of the lower baffle (2).